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Related Manuals for Cleveland KCL-25-T
Summary of Contents for Cleveland KCL-25-T
- Page 1 Operators Manual Installation, Operation & Service Gas 25 Gallon Kettle MODELS: KGL-25 KGL-25-T KGT-25 KGT-25-T 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Enodis Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com SE95052...
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Page 2: For The User
YOUR LOCAL GAS SUPPLIER. KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES. DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR. ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE TECHNICIAN. RETAIN THIS MANUAL FOR YOUR REFERENCE. FOR THE USER... -
Page 3: Table Of Contents
Installation Operating Instructions Cleaning Instructions Service Parts Maintenance Inspection ..........1 Shipping Damage Instructions. -
Page 4: Installation
INSTALLATION INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions. SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim. -
Page 5: Electrical
ELECTRICAL ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL. A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. See GENERAL ASSEMBLY (pages #12-16) drawings for location of wiring diagram. -
Page 6: Specification Drawing
SPECIFICATION DRAWING TILTING MODELS FOOT LOCATION & FLOOR DRAIN DETAIL FLANGED FOOT DETAIL NOTES OVERALL DEPTH SPECIFICATIONS... -
Page 7: Specification Drawing
SPECIFICATION DRAWING STATIONARY MODELS 4 7/8" 7/16" (11 mm) Ø 3 HOLES ON 124 Ø mm 3 1/8" (80 mm) Ø B.C.D. 120º 1 5/8" (42 mm) Ø FOOT LOCATION & FLOOR DRAIN DETAIL 1" (25 mm) 9/16" MAX. ADJUSTMENT 14 mm FLANGED FOOT DETAIL... -
Page 8: Operating Instructions
OPERATING INSTRUCTIONS ITEM # DESCRIPTION Tilt Wheel (tilting models only) Vacuum/Pressure Gauge Pressure Relief Valve Low Water Indicator Light (Red) On-Off Switch/ Solid State Temperature Control Heat Indicator Light (Green) Water Level Sight Glass Ignition Failure Indicator Light (Amber) Tangent Draw-Off Valve General Parts Drawing FUNCTION Used for tilting the kettle. -
Page 9: Operating The Kettle
OPERATING THE KETTLE DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE. KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES. DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS. Before turning kettle on, read the Vacuum/Pressure Gauge (2). -
Page 10: Cleaning Instructions
CLEANING INSTRUCTIONS CARE AND CLEANING Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation. WARNING: Do not use chloride base detergents. There is a growing number of non-chloride cleaners available. -
Page 11: Service Parts
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory- supplied replacement parts should be used. -
Page 12: Component Mounting Plate
COMPONENT MOUNTING PLATES STATIONARY MODELS ITEM NO. PART NO. KE01927-1 KE01927 KE50753-7 KE00458 KE50303 KE52548 FA11089 FA11052 FA32004 FA32005 11.* KE53469-2 12.* FA10245 13.* FA20004 KE53838-20 KE53838-27 KE53838-18 KE53838-21 * LOCATED IN GEARBOX ON GAS MODELS DESCRIPTION COMPONENT MOUNTING PLATE (STATIONARY MODELS) ....1 COMPONENT MOUNTING PLATE (TILTING MODELS) . -
Page 13: Burner Assembly
BURNER ASSEMBLY ITEM NO. PART NO. KE54897-1 KE54890-1 FA11144 KE54881-1 KE54894-1 KE54895-3 KE01500-2 KE01500-4 KE02195-1 KE54895-2 KE54895-4 KE53406-21 KE53406-18 FI05134-1 FI00565-6 KE53437-1 FA11145 KE54775 4 5 6 DESCRIPTION MANIFOLD ........... . .1 IGNITION GUARD . -
Page 14: 2" Tangent Draw-Off Valve
2" TANGENT DRAW-OFF VALVE ITEM NO. PART NO. 1. - 7. KE50972-B FA95049 KE527551 KE52754 KE52753 KE52752 FA00111 KE52751 DESCRIPTION DRAW-OFF ASSEMBLY ..........1 WING NUT . -
Page 15: General Assembly - Tilting Models
GENERAL ASSEMBLY - ITEM NO. PART NO. KE00099 KE51723-1 KE50429-3 KE54852-1 KE529773 KE00508 KE54821-8 CHS-KGL-25-T KE00351 FI05321-1 KE54667-3 FI05134-1 TILTING MODELS (pg. 1 of 3) MANIFOLD & BURNER TUBE PIPING DETAIL 60 L5 DESCRIPTION ADJUSTABLE FOOT ..........1 SAFETY VALVE (50 PSI) . - Page 16 GENERAL ASSEMBLY - 39 40 41 36 42 43 45 43 42 FI05198-5 FI00565-6 FI05222 FI05231 FI05223 KE02053 FI00607 F01518-1 GAS OPTIONS : KE54618-1 KE54618-2 F105226-12 FI00040 TILTING MODELS (pg. 2 of 3) COMPRESSION ELBOW ......... . .1 NIPPLE 3/8 NPT .
- Page 17 GENERAL ASSEMBLY - FA19177 FA20047 KE50294-1 KE54456-1 KE50295-1 FA11396 FA31031 FA15018-7 KE52833 FA10772 FA20030 FA95007-4 FA95055-1 KE50315 KE51730 FA31010 FA20030 KE503752 FA95005 KE52193 KE52191 KE52192 FA30088 FA95008 KE53469-2 FA10245 FA20004 FA32005 KE53390 FA10367 FA32006 FA20007 KE53316 KE00515 KE50556-1 KE01928-1 FA20006 FA11145 KE54833-2 KE54468...
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Page 18: Stationary Models
GENERAL ASSEMBLY - STATIONARY MODELS (pg. 1 of 2) 7 8 10 10 L1 14 15 16 VIEW "A" COMPONENT MOUNTING BOX WITH LID REMOVED 19 20 VIEW "B" MANIFOLD & BURNER TUBE PIPING DETAIL... - Page 19 GENERAL ASSEMBLY - ITEM NO. PART NO. KE00099 KE01928-2 FA20006 FA32006 KE54991-1 KE54991-2 FA95074 KE54846-4 KE54846-5 FA95031 KE50429-3 KE54852-1 KE54941-6 KE53316 KE00515 KE50556-1 KE02053 FA10360 F01518-1 KE54618-1 KE54618-2 FI00607 KE54821-8 KE54833-2 FA00152 FI00355 FI00565-3 FI05198-5 FI00265 FI05134-1 KE54667-4 FI00565-6 KE51238 CHS-25 FA11145 KE54468...
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Page 20: Console Controls
CONSOLE CONTROLS ITEM NO. PART NO. SE00114 KE51005 KE50569-1 KE50567-1 KE50568-1 KE50567-2 FA05002-18 DESCRIPTION POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 ....1 RUBBER BOOT ..........1 KNOB, POTENTIOMETER . -
Page 21: Hinge Assembly
HINGE ASSEMBLY ITEM NO. PART NO. 1. - 11 SE00120-1 KE50882 KE51217 KE50121-2 KE50823-1 KE50824 KE50819-1 KE50820 KE50819 FA11284 FA11507 KE54907-10 KE50151-12 DESCRIPTION Hinge Assembly ..........1 Hinge Base . -
Page 22: Maintenance
PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. -
Page 23: Safety Inspection Checklist
SAFETY INSPECTION CHECKLIST TILTING MODELS (pg. 1 of 2) Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered. -
Page 24: Safety Inspection Checklist
SAFETY INSPECTION CHECKLIST TILTING MODELS (pg. 2 of 2) SAFETY THERMOSTAT: Probe fully inserted in tube Wiring is properly connected Low Water Level Probe: Probe properly attached Operating Thermostat: Probe Probe removed removed partially completely Probe bypassed by running (A) an additional wire 265º... -
Page 25: Lubrication Procedure
LUBRICATION PROCEDURE Lubricate the following parts every three months to insure smooth operation and reduce wear. TRUNNION Adjusting HOUSING , Screw WORM SCREW AND TILT GEAR Worm Screw and These parts are Tilt accessed through the Gear top cover of the Cross console. -
Page 26: Calibrating Procedure
CALIBRATING PROCEDURE Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to Kettle VENTING INSTRUCTIONS on page #26. Set On-Off Switch/Temperature Control to "10" (Max.). Allow the unit to cycle twice. Check temperature of the inner kettle surface with a digital surface thermometer. -
Page 27: Reservoir Fill Procedures
RESERVOIR FILL PROCEDURES WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT. The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water. -
Page 28: Kettle Jacket Filling & Draining Procedures
KETTLE JACKET FILLING & DRAINING PROCEDURES Under normal circumstances the kettle does not require the draining of all fluid. If the red “low water” light is on, follow the Reservoir Fill Procedures (page #9) in this manual. If unit must be drained follow the procedures described on the following pages. -
Page 29: Kettle Venting Instructions
KETTLE VENTING INSTRUCTIONS Pressure Gauge Pressure Relief Valve The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone: NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS on page #27). -
Page 30: Wiring Diagram
WIRING DIAGRAM TABLE-TOP GAS KETTLE, 120-240 VOLTS KE90424-F... -
Page 31: Sequences Of Operation
SEQUENCE OF OPERATIONS To turn the unit on, turn the switch to the on position. Power is sent to primary side of the 120vac/16vac transformer. Power is sent to the normally closed high limit. From the high limit power is sent to the normally open contacts of the 12VDC relay. - Page 32 PROBLEM: KGL-25 Kettle Won't Heat Replace Is 16 VAC at the the on/off secondary side of switch (toggle the transformer? or rotary). Is there 115 VAC Replace the to the primary of transformer. the transformer? Supply115 VAC to the kettle. Does red light Does red light go come on when unit...
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Page 33: Kettle Not Hot Enough
PROBLEM: KGL-25 Kettle Not Hot Enough Vent the kettle per instructions in the manual. Replace controller. Does the kettle heat at all? kettle won't heat. With kettle pot empty and temperature knob set at 10, is the temperature of the surface of the pot 260 degrees? Replace the... - Page 34 PROBLEM: KGL-25 Kettle Gets kettle is working properly. Too Hot Replace the gas valve. Replace the Relay PROBLEM: Red Add Water LED Stays On Add the proper amount of distilled water and rust inhibitor. Clean or replace water probe. Replace the wire harness in the trunion.
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Page 35: Symbol Legend
Symbol Legend (page 1 of 2) English French Spanish Italian RISK OF ELECTRICAL SHOCK DANGER DE SECOUSSE ÉLECTRIQUE PELIGRO DE ELECTROCHOQUE PERICOLO DI SCOSSA STROMSCHLAG-GEFAHR SPLASHPROOF ANTIÉCLABOUSSURES A PRUEBA DE SALPICADURAS PROTETTO CONTRO GLI SPRUZZI SPRITZWASSERDICHT DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA... - Page 36 Symbol Legend (page 2 of 2) English French Spanish Italian AUTOMATIC TEMPERATURE CONTROL COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG BURNER AND/OR ELEMENT ENERGIZED BRÛLEUR ET/OU ÉLÉMENT ALLUMÉ QUEMADOR O ELEMENTO ENCENDIDO FIAMMA E/O ELEMENTO ATTIVATI BRENNER ODER ELEMENT EINGESCHALTET HEATING ÉBULLITION...
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