Related Manuals for Magnetrol CONTOUR 3DS-S
Summary of Contents for Magnetrol CONTOUR 3DS-S
- Page 1 Installation and Operating Manual Volume measurement of bulk solids and powders in any size or shape of storage vessel...
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Page 3: Table Of Contents
DIFFERENT CONNECTION METHODS ..............23 4-20 .................... 23 ONNECTION HART® ..................23 OMMUNICATION RS485 C ..................25 OMMUNICATION CONTOUR C ............. 25 OMMUNICATION USING THE ONNECT TCP/IP C ..................25 OMMUNICATION CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 4 APPENDIX C: MAINTENANCE ..................36 APPENDIX D: RECOMMENDED TOOLS ................. 37 APPENDIX E: SPECIFICATIONS ..................38 ........................ 38 ECHNICAL DATA ........................41 IMENSIONS APPENDIX F: STANDARDS & APPROVALS ..............43 CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 5: About This Document
If the CONTOUR is used in a manner not specified in this manual, the protection provided by the CONTOUR will be impaired. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 6: Storage And Transport
Storage and transport The scanner is protected by special packaging during transport, and is guaranteed to handle normal loads during transport. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 7: Contourᵀᴹ Overview
Suitable for measuring all solid materials (including ones with low dielectric constants) Operates in dusty and moisture environments Profiles of adhesions of materials to vessel walls Self-cleaning antenna CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 8: Models
All references in this manual to the CONTOUR can be referred to as CONTOUR or simply the scanner, if nothing else is mentioned it applies to any of the scanner models. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 9: Physical Installation
NOTE: the CONTOUR has a 500mm (20”) of dead zone (or blanking zone). CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 10 The scanner cannot be mounted at a distance lower than 500mm (20") from the wall. When choosing the installation location, consider the filling and emptying points. Use the CONTOUR Locator PC software for choosing a proper location. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 11: Scanner Orientation
This comment applies to all CONTOUR models including S model. Wrong Correct CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 12: Site Preparations
A 24VDC (1.5 Watt) power supply must be prepared and ready to use near the scanner mounting location. The CONTOUR is a 4-Wire device. The voltage supply and data output (4-20 mA) are carried along two separated two-wire connection cables. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 13: Assembly And Mounting
CONTOUR Head: Includes the electronic board with LCD display and all wiring connections. The Head is mounted on the body. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 14 Untighten the four screws of the housing rear panel using a 4mm hex key, and remove the rear panel. The screws are of captive type and will not fall off. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
- Page 15 NOTE: The CONTOUR head may be installed in six different positions. Tighten the front screw using a 4mm hex key and a 13mm wrench. Replace the cable clamp back to position, between the antenna cable and the electronic board. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 16: Wiring
In hazardous areas you should take note of the appropriate regulations, conformity and type of approval certificates of the sensors and power supply units. Refer to the printed safety manual provided with the ATEX/FM approved CONTOUR. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 17 (A3/32") screwdriver. Insert the wire edges into the terminals according to the wiring plan detailed next, and fasten the terminal screws. Gently pull the wires to ensure they are securely connected. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
- Page 18 Tighten the compression nut over the cable gland entry opening. Verify that the sealing ring completely wraps the cable. IMPORTANT: Gland compression nut tightening provides good sealing. It is necessary for the scanner to maintain IP67 requirements, and for extended scanner lifetime. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
- Page 19 CAUTION: Do not connect power supply to the 4-20 mA or to the RS485 ports. The CONTOUR is not a loop powered device but a 4W device. WARNING: The 4-20 mA / HART lines should NOT be connected using multidrop. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 20: First-Time Activation
The following, simultaneous key-press combinations perform special functions as follows: Increases / decreases the LCD display intensity. Press and hold the button, then use the buttons to increase or decrease the intensity of the display. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 21: Switching On The Scanner
By default, when the name has not been configured yet, this line remains empty. Press to return to the Main Menu. Press for 3 seconds to switch to the basic measurement screen. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 22: First-Time Activation Steps Summary
Polling Address digits. Use the key to modify the value. The default polling address is 00. The polling address ranges from 00 to 63. Press to store the modified address. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 23: Different Connection Methods
PLC/DCS/Display or any other device (as shown below). IMPORTANT: This type of connection is active and not passive, hence the CONTOUR is the active module and the PLC should be the passive module. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 24: Hart Communication
CONTOUR Configurator software. NOTE: Though CONTOUR does support HART protocol over its 4-20 mA wires using a 250 ohm resistor and a HART modem, unlike other MAGNETROL products, it is proprietary. CONTOUR does NOT have universal HART driver’s (i.e., a Device Descriptor (DD) or Device Type Manager (DTM)), and cannot... -
Page 25: Rs485 Communication
NOTE: Consult with CONTOUR Technical Support team for assistance on the proper TCP/IP converter to use. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 26: Appendix A: Onboard Configuration
Navigate up/down the menu using the Measured Params. keys, and Press to select the desired option. →Distance Level Volume Measurement Distance settings Measured Params. Select the Distance option and press →Distance proceed. Level Volume CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 27 Level Measured Params. Menu. Press to proceed. Volume →Analog Output The Measured Parameter screen is shown, Measured Parameter displaying the Analog Output value in mA. 20.0mA Ang. Out. ██████████████████████ test CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 28: Display Settings
This function allows setting a Tag Name for the current scanner. At the Main Menu, navigate down using the Main Menu key to select Display Settings, and Press Extended Calibr. proceed. Output Settings →Display Settings CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 29: Device Info
The screen displays the Firmware Version Firmware Version of the scanner. Press to proceed. The screen displays the Hardware HW Interface communications interface information for the 4...20 mA/HART scanner. Modbus Press to proceed. RS485 CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 30: Device Reset
→Yes? Select Yes? to proceed with the reset and restart process, or No? to cancel reset. Press to proceed and go back to the main menu. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 31: Appendix B: Accessories
● Installation flanges Appendix B: Accessories Appendix B: Accessories Installation flanges The following flanges are available for the CONTOUR. Flange type DN200 Flange thickness: 6.5mm (0.25"). CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 32 Tighten the nut to the neck thread using an 18" adjustable wrench Note: The diameter of the hole in the center of the flange center is 52mm (2.1") CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 33: Neck Extensions
An adjusted antennas cable length is manufactured with the scanner and is compatible with the required neck extension. NOTE: When using the neck extension, the measurements are referenced to the top part of the scanner body. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 34: Head-Body Separation
The head body separation solution allows installing the body inside the vessel and the head in an external location where it is easy to maintain and reach. Head-Body Separators are available in 2 sizes: 3m (9.85ft) 10m (32.8ft) Head-Body separation dimensions: CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 35: Cable Glands
NPT ½” and connecting the conduit or gland to the adaptor this can be done using one or both cable entries M20 Cable Gland M20 Blind Gland NPT ½” Adaptor CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 36: Appendix C: Maintenance
The frequency of the maintenance procedure is subject to the conditions and the type of material stored in the vessel. In the case of materials such as salt, sugar, calcium carbonate etc., treatments should be more frequent. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 37: Appendix D: Recommended Tools
120 Ohm (RS485) and 250 Ohm (HART) resistors PC/Laptop Internet GSM Stick for testing the communications between the installed scanner and the monitoring computer at the center, using the CONTOUR Connect. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... -
Page 38: Appendix E: Specifications
Accessory kit with additional M20x1.5 cable gland and 2 x NPT1/2” adaptors Display panel Display LCD 4 lines x 20 characters Adjustment elements 4 keys (ESC, +, -, E) Load 4-wire sensor See load diagram bellow Integration time 0…9999 s, adjustable CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 39 The power supply must be a limited power source type with maximum output current 1A and voltage range of 20VDC minimum and 32VDC maximum, and not to be connected to a DC distribution network. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
- Page 40 Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 41: Dimensions
● Appendix E: Specifications Dimensions CONTOUR dimensions: Front view CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 42 ● Appendix E: Specifications CONTOUR dimensions: Side view CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
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Page 43: Appendix F: Standards & Approvals
● & Approvals Appendix F: Standards Appendix F: Standards & Approvals CONTOUR EMC Test Certificate for FCC Part 15, Sub-part B, Class A CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved... - Page 44 IEC 61000-4-3: 2002 80-1000MHz, 1V/m; 1.4-2GHz, 1V.m; 2.0-2.7GHz, 1V/m IEC 61000-4-4: 2004 Power Lines: 1kV; Signal Lines: 0.5kV IEC 61000-4-6: 2004 0.15-80MHz 1VRMS, 80% A.M. by 1kHz Power & Signal Lines CONTOUR Operating Instructions © 2013 Magnetrol International all rights reserved...
- Page 45 If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, MAGNETROL will repair or replace the control at no cost to the purchaser (or owner) other than transportation.
- Page 48 W O R L D W I D E L E V E L A N D F L O W S O L U T I O N S CORPORATE HEADQUARTERS 705 Enterprise Street • Aurora, Illinois 60504-8149 USA • Phone: 630-969-4000 • Fax: 630-969-9489 contour.magnetrol.com • magnetrol.com • info@magnetrol.com BULLETIN: 61-601.0 EFFECTIVE: April 2013...