Bijur Delimon M2500G Operating Instructions Manual
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Bijur Delimon M2500G Operating Instructions Manual

Modular progressive distributor
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Operating instructions
Modular
progressive
distributor
M2500G
BA_2015_2_M2500G (35699)

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Summary of Contents for Bijur Delimon M2500G

  • Page 1 Operating instructions Modular progressive distributor M2500G BA_2015_2_M2500G (35699)

  • Page 2: Table Of Contents

    2.1 Identification of safety warnings in company DELIMON. These operating 7. Weight details for complete the operating instructions distributor M2500G ......21 instructions are intended for the erecting, The safety warnings contained in these the operating and supervising personnel. operating instructions which, if not 8.

  • Page 3: Safety

     Leakages (e. g. from the shaft seal) of hazardous goods to be delivered (e. g. explosive, toxic, hot) are to be removed in such a way that there is no danger to persons and environment. Legal rules are to be observed. BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...

  • Page 4: Distributor Type

    Valve distributors with three to ten segments  Ideal for combining with dual-pipe systems  Possible to connect pipes with maximum 10 mm diameter  Easy to modify/remove distributor later using exchange module DISTRIBUTOR TYPE M2500G Code M2500G NUMBER OF SEGMENTS Code 3 segments 4 segments...

  • Page 5: Thread Type

    Burst disc indicator, colour orange, burst pressure 141 bar (for selected number of outlets) Burst disc indicator, colour pink, burst pressure 183 bar (for selected number of outlets) Burst disc indicator, colour purple, burst pressure 224 bar (for selected number of outlets) BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...

  • Page 6: Configuration & Function

    CONFIGURATION AND FUNCTION Description M2500G modular progressive distributors have the following basic configuration (see also Fig. 1): Piston segments Alternative outlet openings 3 … 10) Assembly Mounting Clamping rods Inlet segment End segment Outlet opening Base segments (3 … 10) Fig.
  • Page 7 Fig. 3 There is no connection between the individual piston segments (air gap). This is a great advantage of the M2500G, it means that any piston segment can be exchanged without major assembly work (just undo the assembly screws then tighten them again) if for instance the metering quantity of an existing distributor subsequently needs to be changed (see Fig.
  • Page 8 Table 1 The function of the piston segments shown in this table is explained under Point 3.4 ("Monitoring"). These are piston segments with indicator pins (their design restricts the range of metering quantities they can deliver). BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...
  • Page 9 Requirement: Within the range of available selections for the product code of an M2500G distributor as a standard product, a variant with only a single outlet and the maximal available metering quantity for an M2500G distributor is specified.
  • Page 10 Its external dimensions are the same as those of a piston segment, but it does not contain a piston and has merely a bridging function. When it is fitted as an exchange item, the open outlet holes on the respective base should be blocked (see also Fig. 9). Bypass- segment (assembly) Piston segment (disassemply) Fig. 9 BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...
  • Page 11 M2500G as a group lubrication distributor with solenoid valve Fig. 10 In contrast to the normal version, the M2500G as a group lubrication distributor requires a special inlet segment which is dimensionally larger (designated the "valve block" in the code), which can accept a solenoid valve (see "Dimensions").
  • Page 12 100 mA max. 200 mA Switching function: Switching frequency: max. 800 Hz max. 1000 Hz Temperature range: – 25 C to + 70 Power supply cable protected against polarity reversal: Power supply cable short-circuit proof: BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...
  • Page 13 Insulation withstand voltage (Ui): 500 V AC, 600 V DC Impulse voltage withstand level (UimP): 6 kV Conditional short-circuit current: 1000 A to EN 60947-5-1 Short-circuit protection: Fuse 10 A, 500 V, type aM Degree of contamination: 3 BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...
  • Page 14 II 3G Ex nc IIC T5 Gc X II 3D Ex tc IIIC T120 C Dc IP67 X Protection type: IP 67 (EN60529) Atmospheric temperature: – 20 C to + 50 Basic dimensions Lock screw SW 1.5 BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...
  • Page 15 These visual indicators can be fitted to each piston segment (without pin) instead of the piston stop screw. They contain a magnet which alternates as the piston moves. This causes a coloured liquid to be displaced, leading to an alternating light/dark effect. BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...

  • Page 16: Configuration & Function

    10412YW 100 bar yellow FT15423YWK 10412RD 121 bar FT15423RDK 10412OG 141 bar orange FT15423OGK 10412PK 183 bar pink FT15423PKK 10412PR 224 bar lilac FT12323PRK * The discs will be supplied in packs of 10. Table 3 BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...

  • Page 17: Dimensions

    1/4-18 NPSF G 1/4 Cross-port Outlets 7/16-20 UNF Alternative outlet 1/8-27 NPSF 1/8 – 27 NPTF G 1/8 Number of segments 91.0 156.0 114.5 179.5 138.0 203.0 161.5 226.5 185.0 250.0 208.5 273.5 232.0 297.0 255.5 320.5 BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...

  • Page 18: Specification

    Segment material: ............Steel, Zn-Ni plated (free of Cr-VI) CODING Explanation The M2500G should be coded according to the summary from "A." to "H." (see pages 5 – 6). Note especially here that: For "D." (monitoring): for the distributor several monitoring variants are available for selection.
  • Page 19 TCR : piston T segment; with right-hand cross-port (= base segment: 1 left-hand outlet) SCL : piston T segment; with left-hand cross-port (= base segment: 0 outlets) SCR : piston T segment; with right-hand cross-port (= base segment: 0 outlets) Table 4 BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...
  • Page 20 2.) 4A = 20T segment (2 outlets) 3.) 8I = 40T segment + pin (2 outlets) Accessories 00 (without) Inlet BIJUR-DELIMON M2500G - BIJUR-DELIMON M2500G - 0,66 cm³ 0,66 cm³ BIJUR-DELIMON M2500G - 40TP 0,66 cm³...

  • Page 21: Weight Details For Complete Distributor M2500G

    Table 5 MODIFICATION OF A DISTRIBUTOR – EXCHANGE COMPONENTS One major advantage of the M2500G distributor is the option to dismantle or modify existing module components at a later stage. Without the need to dismantle piping already installed, it is easy to modify dosage quantities or outlet figures easily. A selection of relevant full exchange components is detailed below.
  • Page 22 NB: Piston segmentstions with “right-hand” monitoring arrangement are shown. If “left-handed” is required, the piston segment can be modified as follows: unscrew piston contact screw and monitoring screw connection from the segment and screw back in facing the opposite way; the piston must be pulled and inserted the opposite way. BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...

  • Page 23: Accessories

    Finally, items which are in some cases not included in the distributor coding (e.g. inlet and outlet screw connections, weld-on plates), but which may be important in installing and modifying the distributor are shown in table form (see Table 7): Fig. 19 BIJUR DELIMON INTERNATIONAL BA_2015_2_GB_M2500G...

  • Page 24: Accessories

    Closes top outlet opening; (with O-ring) Bridge Kit Crossport M2500G 37083G Distributor Weld-on plate M2500G – 3 sections 74362A009 St 37 (weldable); 4x M6 thread to fastening attach distributor using screw item 1 Weld-on plate M2500G – 4 sections 74362A010 Weld-on plate M2500G –...

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