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PRECISION DIGITAL PROVU Series Instruction Manual

Provu ntep certified pulse input batch controllers
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P
V
RO
U
Batch Controller Instruction Manual
 NTEP Certified Weighing and Measuring Device
 Mechanically Secured Programming Lockout
 Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,
Sine Wave (Coil), Square Wave Inputs
 5, 10, or 24 V Flowmeter Power Supply
 K-Factor, Internal Scaling, or External Calibration
 Start, Batch, Pause, & Stop with Front Panel Buttons
 Display Batch Total + Rate, Grand Total, Batch Count or Preset
 Single or Multi-Stage Batching with up to 8 Relays
 Automatic Overflow Protection
 Manual Control or Automatic Batching
 Dual-Line Display
 NEMA 4X and IP65 Rated Front Panel
 UL Listed & CE Marked
 Display Features 0.6" & 0.46" Digits
 Six Full Digits on Each Line
 Superluminous Sunlight Readable Display
 Free USB Programming Software & Cable
 2 or 4 Relays + Isolated 4-20 mA Output Options
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
PD6310-WM NTEP Certified Pulse Input
P
V
R
U
S
ERIES
USB Install
Weights & Measures
www.predig.com
®

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  • Page 1  Superluminous Sunlight Readable Display  Free USB Programming Software & Cable  2 or 4 Relays + Isolated 4-20 mA Output Options PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990...
  • Page 2 Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

  • Page 3: Table Of Contents

    PD6000 Analog Input Meter Instruction Manual Table of Contents Table of Contents ----------------------------------------- 3 Scaling the Controller (SCALE) ---------------------- 33     Time Base, Total Conversion Factor & Total Table of Figures ------------------------------------------- 4   Reset ------------------------------------------------ 33   Introduction ------------------------------------------------- 5  ...

  • Page 4: Table Of Figures

    PD6000 Analog Input Meter Instruction Manual   Troubleshooting ----------------------------------------- 53 Factory Defaults & User Settings ---------------------- 54   Troubleshooting Tips -------------------------------------- 56   Diagnostics Menu (diag) -------------------------------- 53   Determining Software Version ------------------------- 53   EU Declaration of Conformity ----------------------- 57  ...

  • Page 5: Introduction

    PD6000 Analog Input Meter Instruction Manual Introduction The P ® PD6310-WM Series are NTEP ® Certified pulse input batch controllers certified as weighing and measuring devices. These easy-to-use batch controllers are ideal for weights and measures applications, and provide simple independent batch control operation where local control is preferred to expensive and expansive operation systems.

  • Page 6: Ordering Information

    PD6000 Analog Input Meter Instruction Manual Ordering Information 85-265 VAC Model 12-24 VDC Model Options Installed PD6310-6H2-WM PD6310-7H2-WM 2 relays (PD1102*) PD6310-6H4-WM PD6310-7H4-WM 4 relays (PD1104*) PD6310-6H5-WM PD6310-7H5-WM 2 relays & 4-20 mA output (PD1105*) PD6310-6H7-WM PD6310-7H7-WM 4 relays & 4-20 mA output (PD1107*) *Model number for replacement option card.

  • Page 7: Specifications

    PD6000 Analog Input Meter Instruction Manual Specifications Except where noted all specifications apply to operation at +25°C. Power 85-265 VAC 50/60 Hz, 90-265 VDC, 20 W General Options max or 12-24 VDC  10%, 15 W max Display Line 1: 0.6" (15 mm) high, red LEDs Powered over USB for configuration only Line 2: 0.46"...

  • Page 8: Batch Controller Rate/Totalizer Display

    PD6000 Analog Input Meter Instruction Manual Totalizer Calculates total based on rate and field Maximum 30,000 Hz (10,000 for low voltage mag programmable multiplier to display total in Input pickup) engineering units. Time base must be Frequency selected according to the time units in Input Pulse input: Greater than 300 k...

  • Page 9: Isolated 4-20 Ma Transmitter Output

    PD6000 Analog Input Meter Instruction Manual Relay Batch control External 35 VDC maximum Operation Automatic (non-latching) Loop Power Sampling Supply Off (disable unused relays and enable Output Loop Power supply Minimum Maximum Interlock feature) Resistance 24 VDC 10  700  Manual on/off control mode Secondary Functions 100 ...

  • Page 10: Compliance Information

    PD6000 Analog Input Meter Instruction Manual Compliance Information Safety UL & c-UL Listed USA & Canada UL 508 Industrial Control Equipment E160849 UL File Number Front Panel UL Type 4X, NEMA 4X, IP65; panel gasket provided Low Voltage EN 61010-1:2010 Directive Safety requirements for measurement, control, and laboratory use NTEP Weights and Measures Certification...

  • Page 11: Safety Information

    PD6000 Analog Input Meter Instruction Manual Note: Testing was conducted on PD6300 series meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance. All hardware is identical to the PD6310 controllers. Declaration of Conformity available at www.predig.com Safety Information CAUTION: Read complete...

  • Page 12: Panel Mounting Instructions

    PD6000 Analog Input Meter Instruction Manual Panel Mounting Instructions 1. Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1 for more details. 2. Clearance: allow at least 6.0" (152 mm) behind the panel for wiring. 3.

  • Page 13: Transmitter Supply Voltage Selection (P+, P-)

    PD6000 Analog Input Meter Instruction Manual Transmitter Supply Voltage Selection (P+, P-) All controllers, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor. If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly. To access the voltage selection jumper: 1.

  • Page 14: Programming Lockout Jumper (Ntep Lockout)

    PD6000 Analog Input Meter Instruction Manual Programming Lockout Jumper (NTEP Lockout) All controllers include a programming lockout jumper. With this jumper installed, the controller will not allow access to the programming menus. If the Menu button is pressed, the controller will display Locked Seal (LoCd SEAL).

  • Page 15: Wire Security Seal Installation (Ntep Seal)

    PD6000 Analog Input Meter Instruction Manual Wire Security Seal Installation (NTEP Seal) All controllers include mechanical features to install a wire security seal. This seal secures the rear case portion of the controller, preventing unauthorized access to the programming lockout jumper. Combined with using the programming lockout jumper to restrict access to the programming, the control- ler meets the requirements for National Conference on Weights and Measures (NCWM) National Type Evaluation Program (NTEP) certification.

  • Page 16: Connections

    The connectors’ label, affixed to the controller, shows the location of all connectors available with requested configuration. Do not connect any equipment other than Precision Digital’s expansion modules, cables, or controllers to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment Warning! and the controller.

  • Page 17: Pulse Input Signal Connections

    PD6000 Analog Input Meter Instruction Manual Pulse Input Signal Connections Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 10. The COM (common) terminal is the return for the input signals. The following figures show examples of signal connections. Setup and programming is performed through the front panel buttons.

  • Page 18: Switching Inductive Loads

    Figure 20: Low Voltage DC Loads Protection RC Networks Available from Precision Digital RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901. Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

  • Page 19: 4-20 Ma Output Connections

    PD6000 Analog Input Meter Instruction Manual 4-20 mA Output Connections Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply. 24 V 24 V MA OUT...

  • Page 20: Interlock Relay Feature

    PD6000 Analog Input Meter Instruction Manual Interlock Relay Feature As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page 40).

  • Page 21: Basic Operation And Programming

    PD6000 Analog Input Meter Instruction Manual Basic Operation and Programming The controller has been factory calibrated to read input frequency in Hz (pulses/sec). The calibration equipment is certified to NIST standards. Overview Most setup and programming is done through the front panel buttons. The PD6310 has one switch located to the right of the input connector, which must be configured according to the input level and type.

  • Page 22: Controller Operation

    PD6000 Analog Input Meter Instruction Manual Controller Operation The controller accepts pulses (e.g. ±40mV to ± 8V), square wave (0-5, 0-12V, or 0-24V), open collector NPN, PNP, TTL, or switch contact signals. These signals are scaled to represent rate in engineering units from -99999 to 999999.

  • Page 23: Batch Control Operation Example

    PD6000 Analog Input Meter Instruction Manual Batch Control Operation Example The following example shows how two stage batch control functions. This setup will establish a 55 gallon preset for the batch, with a main valve (high flow) that will close at 50 gallons, and a trickle valve (low or restricted flow) that will close at 55 gallons.
  • Page 24 PD6000 Analog Input Meter Instruction Manual...

  • Page 25: Meterview ® Pro Software

    PD6000 Analog Input Meter Instruction Manual ® MeterView Pro Software The meter can also be programmed using the PC-based MeterView Pro software included with the meter. This software can be installed on any Microsoft® Windows® (XP/Vista/7/8/10) computer by connecting the meter’s onboard USB. The meter is powered by the USB connection, so there is no need to wire any- thing prior to programming the meter, though USB is intended only for meter configuration.

  • Page 26: Display Functions And Messages

    PD6000 Analog Input Meter Instruction Manual Display Functions and Messages The controller displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu. Display Parameter Action/Setting Display...
  • Page 27 PD6000 Analog Input Meter Instruction Manual Display Parameter Action/Setting Display Parameter Action/Setting Description Description Altern Alternate Set relay for pump Rst Hi Reset high Press Enter to reset alternation control max display (relays assigned to Reset low Press Enter to reset min Rst Lo rate) display...

  • Page 28: Setting Numeric Values

    PD6000 Analog Input Meter Instruction Manual Main Menu Map The main menu consists of the most commonly used functions: Setup, Reset, Control, and Password.  Press Menu button when a batch is not running to enter Programming Mode then press the Up arrow button to scroll main menu.

  • Page 29: Setting Up The Batch Controller (Setup)

    PD6000 Analog Input Meter Instruction Manual Setting Up the Batch Controller (setup) The Setup menu is used to select: 1. Input signal the controller will accept 2. Enable or disable totalizer and batching features 3. Select the display units/tags 4. Decimal point position 5.

  • Page 30: Scaling And Calibration

    PD6000 Analog Input Meter Instruction Manual Scaling and Calibration It is very important to read the following information, before proceeding to program the controller:  There is no need to recalibrate the controller when first received from the factory.  All inputs are factory calibrated. The calibration equipment used is certified to NIST standards. ...

  • Page 31: Setting The Decimal Point (Dec Pt)

    PD6000 Analog Input Meter Instruction Manual Setting the Decimal Point (dEc pt) The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, and grand total decimal points are independent. Press the Up arrow to move the decimal point one place to the left.

  • Page 32: Input Calibration Method (Incal)

    PD6000 Analog Input Meter Instruction Manual Input Calibration Method (InCAL) There are three methods of calibrating (or scaling) the display to show the correct engineering units.  Use the Factor menu to enter a K-Factor.  Use the Scale menu to enter the scaling without a signal source. ...

  • Page 33: Scaling The Controller (Scale)

    PD6000 Analog Input Meter Instruction Manual Scaling the Controller (SCALE) The pulse inputs can be scaled to display the input frequency process variable as engineering units. A signal source is not needed to scale the controller; simply program the inputs and corresponding display values.

  • Page 34: Batch Start Mode (Mode)

    PD6000 Analog Input Meter Instruction Manual Batch Start Mode (mode) The batch controller may operate in manual or automatic mode. In manual mode, the controller operates as defined in Controller Operation as described on page 22. In automatic mode, the batch process will automatically begin after a completed batch.

  • Page 35: Setting The Display Parameter & Intensity (Dsplay)

    PD6000 Analog Input Meter Instruction Manual Setting the Display Parameter & Intensity (dsplay) Display line 1 (line 1) can be programmed to display: 1. Display total 2. Display grand total 3. Toggle rate and total 4. Toggle rate and grand total 5.

  • Page 36: Setting The Relay Operation (Relay)

    PD6000 Analog Input Meter Instruction Manual Setting the Relay Operation (relay) This menu is used to set up the operation of the relays. During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.

  • Page 37: Relay Assignment (Assign)

    PD6000 Analog Input Meter Instruction Manual Relay Assignment (Assign) The relays can be assigned to any of the following parameters: 1. Rate for low or high alarm indication 2. Total for batch control relays 3. Grand total for alarm indication Assign preclose if multiple relays are assigned.

  • Page 38: Programming Alarm Set And Reset Points

    PD6000 Analog Input Meter Instruction Manual Programming Alarm Set and Reset Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points. Minimum deadband is one display count.

  • Page 39: Relay Operation Details

    PD6000 Analog Input Meter Instruction Manual Relay Operation Details Overview The relays of the controller can serve three roles, as batch control relays for single or multi-stage batching, as rate, or grand total alarm, or as a sampling relay based on grand total or rate alarm. These capabilities include front panel alarm status LEDs and 2 or 4 internal relays and/or 4 external relays expansion module.

  • Page 40: Automatic Reset (Auto)

    PD6000 Analog Input Meter Instruction Manual Automatic Reset (Auto) Automatic reset only In this application, the controller is set up for automatic Condition Relay reset (non-latching relay). Acknowledging the alarm while it Normal is still present has no effect on either the LED or the relay. Alarm When the alarm finally goes away, the relay automatically Ack (No effect)

  • Page 41: Sample Relay Operation

    PD6000 Analog Input Meter Instruction Manual Sample Relay Operation The sampling function allows the operator to set a set point for a “sampling” relay. This can be done for the rate, total, or grand total. Each time the relay reaches the set point, it will close that relay’s contacts for a programmed period of time A rate sampling relay will activate for the sample time (sam t), up to 600.0 seconds, every time the set point rate is reached.

  • Page 42: Rate Relay Sampling Operation

    PD6000 Analog Input Meter Instruction Manual Rate Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

  • Page 43: Time Delay Operation

    PD6000 Analog Input Meter Instruction Manual Time Delay Operation The following graphs show the operation of the time delay function. When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed.

  • Page 44: Reset Menu (Reset)

    PD6000 Analog Input Meter Instruction Manual Reset Menu (reset) The Reset menu is used to reset the total, grand totals, batch count, maximum, or minimum reading (peak or valley) reached by the process; both maximum and minimum may be reset at the same time by selecting “reset high &...

  • Page 45: Grand Total Reset Password & Non-Resettable Total

    PD6000 Analog Input Meter Instruction Manual Grand Total Reset Password & Non-Resettable Total The grand total can be password-protected to prevent unauthorized total resets. The grand total can be programmed as a non-resettable total by entering the password “050873”. Once the Grand Total has been programmed as “non-resettable”...

  • Page 46: Advanced Operation And Programming

    PD6000 Analog Input Meter Instruction Manual Advanced Operation and Programming In addition to the functions described in Controller Operation on page 22, the following advanced operation and display features may be programmed. Configuring these features may disable some default batch controller features, or make running a batch operation impossible. These functions should only be used by users who are sure of their need in their application.
  • Page 47 PD6000 Analog Input Meter Instruction Manual Display Parameter Action/Setting Display Parameter Action/Setting Set the total to count up 4 mA 4 mA output Enter mA output value read by milliamp meter Douwn Down Set the total to count with at least 0.001 mA down resolution Grand total...

  • Page 48: Function Keys Operation

    PD6000 Analog Input Meter Instruction Manual Function Keys Operation During operation, the programmable function keys operate according to the way they have been programmed in the Advanced Features – User menu. The following table shows the default setting for each of the function keys. Function Key/Button Default Setting Action...

  • Page 49: Noise Filter (Filter)

    RS-232, or RS-485 option is required; see Ordering Information on page 6 for details. Do not connect any equipment other than Precision Digital’s expansion modules, cables, or controllers to the RJ45 M-LINK connector.

  • Page 50: Select Menu (Select)

    PD6000 Analog Input Meter Instruction Manual Select Menu (SElEct) The Select menu is used to select the signal input conditioning applied to the input (linear, square root, or programmable exponent, low-flow cutoff, and analog output programming. The multi-point linearization is part of the linear function selection.

  • Page 51: Analog Output Programming (Aoutpr)

    PD6000 Analog Input Meter Instruction Manual Analog Output Programming (AoutPr) The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are programmed in this menu: 1. Source: Source for generating the 4-20 mA output (e.g. PV) 2.
  • Page 52 PD6000 Analog Input Meter Instruction Manual Function Keys & Digital I/O Available Settings Refer to the following table for descriptions of each available function key or digital I/O setting. Display Description Display Description Disable the selected function key or Starts the batch process disabl Start digital I/O...

  • Page 53: Troubleshooting

    PD6000 Analog Input Meter Instruction Manual Troubleshooting The rugged design and the user-friendly interface of the controller should make it unusual for the installer or operator to refer to this section of the manual. However, due to the many features and functions of the controller, it’s possible that the setup of the controller does not agree with what an operator expects to see.

  • Page 54: Factory Defaults & User Settings

    PD6000 Analog Input Meter Instruction Manual Factory Defaults & User Settings The following table shows the factory setting for the major programmable parameters on the controller. Parameter Display Default Setting Parameter Display Default Setting Relay 2 Total Total enabled Automatic Act 2 action Rate / total / gr.
  • Page 55 PD6000 Analog Input Meter Instruction Manual Parameter Display Default Setting Parameter Display Default Setting Overrange F1 function 21.000 mA Start O-rang output Underrange F2 function 3.000 mA Preset u-rang output Loop break F3 function 1.000 mA Stop break output Filter Hi Spd F4 function Start/Stop...

  • Page 56: Troubleshooting Tips

    PD6000 Analog Input Meter Instruction Manual Troubleshooting Tips Symptom Check/Action Check power at power connector No display at all Remove the programming lockout jumper to access Display reads LoCd SEAL when the programming menus Menu button is pressed. Controller is password-protected, enter correct six-digit Not able to change setup or password to unlock programming, Locd is displayed...

  • Page 57: Eu Declaration Of Conformity

    233 South Street Hopkinton, MA 01748 USA as the manufacturer, declare under our sole responsibility that the product(s), Model PD6310-WM ProVu Series NTEP Certified Pulse Batch Controller to which this declaration relates, is in conformity with the European Union Directives shown below:...
  • Page 58 PD6000 Analog Input Meter Instruction Manual How to Contact Precision Digital  For Technical Support, please Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com  For Sales Support or to place an order, please contact your local distributor or...

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