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PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
NEMA 4X Panel Mount Multi-Channel Controller
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Convenient Display, Control, & Alarm of Multiple 4-20 mA & Pulse Inputs
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Numeric & Bargraph Color Display (320 x 240 px) 5.7" (145 mm)
Sunlight Readable Display, White Backlight
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Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max
99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Slave Inputs
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64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms
Simulation & Manual Control Modes for Testing Setup
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Modular Design for Input & Output Flexibility
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Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs
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Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)
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Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)
Operating Temperature Range: -40 to 60°C (-40 to 140°F)
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Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability
50-Point Linearization, Square Root, and Exponent for Open Channel Flow
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Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length
Multi-Pump Alternation Control or Simple On / Off Control
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Programmable Displays, Function Keys & Digital Inputs
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Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More
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Direct Modbus PV Inputs - Slave Mode
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Customize Modbus Outputs to Read Multiple Registers in One Block
RS-485 Serial Communication with Modbus RTU
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Field Selectable Input Power: 85-264 VAC or 24 VDC
(20) Screens with up to Eight PVs Each
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Automatic or Manual Scanning
ConsoliDator+ Configuration Software
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NEMA 4 Field Mount Enclosure Accessory
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Light / Horn & Control Station Accessory for Remote Operation
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3-Year Warranty
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PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
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Table of Contents
Related Manuals for PRECISION DIGITAL PD9000 ConsoliDator+
Summary of Contents for PRECISION DIGITAL PD9000 ConsoliDator+
- Page 1 NEMA 4 Field Mount Enclosure Accessory • Light / Horn & Control Station Accessory for Remote Operation • 3-Year Warranty • PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com...
- Page 2 ConsoliDator+ multivariable controller is to use the Anyone using this product for such applications FREE ConsoliDator+ configuration software. does so at his/her own risk. Precision Digital The ConsoliDator+ configuration software is intuitive, and Corporation shall not be held liable for damages most customers can get their controller programmed as resulting from such improper use.
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Page 3: Table Of Contents
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Input / Output Cards ..................7 Setup & Calibration Services ................. 7 Accessories ..................... 7 Specifications ....................10 General ......................10 Totalizer ......................11 Real Time Clock .................... - Page 4 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Timers ....................39 Setup Alarms ....................40 Logic OR Alarm ................... 41 Logic AND Alarm ..................41 Logic NOR & NAND Alarms ................ 41 Setup Inputs ....................42 Setup 4-20 mA Inputs .................. 42 Setup Pulse Inputs ..................
- Page 5 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Table of Figures Figure 1. Front Panel Mount Dimensions ........................ 16 Figure 2. Panel Cutout Dimensions .......................... 16 Figure 3. Panel Mount Installation ..........................17 Figure 4. Panel Mount Overall Dimension ....................... 17 Figure 5. Connection Terminals for a PD9000-GP-4PI-8AI-10AO-10RY ..............20 Figure 6.
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Page 6: Introduction
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Introduction The ConsoliDator+ is a multi-channel controller that is both The ConsoliDator+ takes full advantage of its color display easy to use and satisfies a wide variety of process display, by allowing the user to customize screen colors for alarm, and control applications. -
Page 7: Input / Output Cards
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Input / Output Cards Model Description PDA9000-C4AI (4) Isolated 4-20 mA Inputs Card for ConsoliDator+ PDA9000-C4PI (4) Pulse Inputs Card for ConsoliDator+ PDA9000-C5AO (5) Isolated 4-20 mA Outputs Card for ConsoliDator+ PDA9000-C5RY (5) Relays Card for ConsoliDator+ Setup &... - Page 8 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual PDA-BUTTON Momentary Pushbutton PDA2360 Control Stations Model Description PDA2360-E Emergency Stop Button PDA2361-A 1 Black Ack Button PDA2361-Q 1 Black Silence Button Model Description PDA-BUTTON1B NEMA 4X Black Reset Button Signal Splitter & Conditioner Accessories PDA-BUTTON1G NEMA 4X Green Reset Button PDA-BUTTON1R...
- Page 9 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual PDA2909 NEMA 4 Steel Enclosure Features for One ConsoliDator+ ● House One ConsoliDator+ Multi-Variable Controller The PDA2909 steel NEMA 4 enclosure provides a ● 14-Gauge Steel convenient way to mount the PD9000 ConsoliDator+ ● Comes Pre-Cut with One Cutout to walls and other vertical structures.
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Page 10: Specifications
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Specifications Except where noted all specifications apply to operation at 25°C (77°F) General Input & Max Number of I/O Cards: 7 Color; QVGA (320x240 px), Display Output 5.7" (145 mm) diagonally, white backlight Analog Inputs: 4/card Cards Bargraph: Twenty divisions Pulse Inputs: 4/card... -
Page 11: Totalizer
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Totalizer External Recommended external fuse slow-blow Fuse 120 VAC: 2.0 A Number of Up to 32 totalizers 240 VAC: 1.0 A Totalizers 15 digits with comma separator 24 VDC: 4 A Totalizer Inputs Calculates total based on selected rate Isolation &... -
Page 12: Channel & Math Functions
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Channel & Math Functions Additional Compare Scale Functions K-Factor Converts number of Functions Greatest Greatest value in a pulses to volume or group of channels other units Least Smallest value in a Scale Factor Apply multiplier to a group of channels channel... -
Page 13: 4-20 Ma Analog Inputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual 4-20 mA Analog Inputs Pulse Inputs Number of (4) Analog inputs/card Number Of (4) Pulse inputs/card Inputs Inputs (28) Analog inputs max, no other I/O (28) Pulse inputs max, no other I/O Typical Input 4-20 mA Input Type Active Square Wave, NPN, PNP, Reed... -
Page 14: Digital Inputs & Outputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Digital Inputs & Outputs Relays Digital 5 Inputs, non-isolated, 30 VDC max Number of Relays (5) Relays/card Inputs Standard feature on all ConsoliDator+ models (30) Relays max with (4) analog or (4) pulse inputs, no other I/O Low: 0 to 1.2 V High: 2.8 to 30.0 V SPDT (Form C) -
Page 15: 4-20 Ma Transmitter Outputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual 4-20 mA Transmitter Outputs Modbus Serial ® Communications Number of Analog (5) Analog outputs/card Outputs (35) Analog outputs max with Compatibility RS-485 (EIA-485) no other I/O cards (Seven I/O slots) Protocol Modbus RTU Output 4.00 to 20.00 mA, nominal Range Device Address... -
Page 16: Safety Information
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Safety Information Panel Mounting Prepare panel cutout per the dimensions • provided • Read complete instructions prior to installation • Locate the panel mounting bracket and screws and operation of the controller. • Inspect the controller to assure the gasket is securely in place •... -
Page 17: Mounting Dimensions
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Panel Notes: Panel cutout: 10.0" x 10.0" ±0.05" (254 mm x 254 mm ±1.3 mm), see Figure 2. Panel thickness: 0.07" – 0.35" (1.8 mm – 8.9 mm) Panel Mounting Clearance: Allow 6" (152 mm) behind panel Bracket Figure 3. -
Page 18: Consolidator+ Configuration Software Installation
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual ConsoliDator+ Configuration Click on Install to start the software installation process. Software Installation We recommend the following sequence for getting the controller into service: Download the latest version of the Consolidator+ configuration software from our website predig.com/software or from the... -
Page 19: Consolidator+ Software
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual ConsoliDator+ Software Click on Finish. Connect one end of the provided USB cable to the controller and the other end to the computer. Double-click on the ConsoliDator icon The application will start displaying the System menu 10. -
Page 20: Connections
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Connections The back panel is labeled with the I/O boards that were installed at the factory. The removable connectors are labeled with the connection signal for each terminal. The following diagram shows what the back of the model PD9000-GP-4PI-8AI-10AO-10RY looks like. -
Page 21: Power Connections
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Isolated Input Signal Connections Power Connections Isolated input signal connections are made to Power connections are made to one of the power removable screw terminal connectors, which are terminal connectors. All units are capable of being labeled individually on the back panel of the powered either by AC or by DC for the ranges controller. -
Page 22: Analog Output Connections
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Flow Meter Pulse Input Connections Analog Output Connections Flow Meter Pulse Inputs are wired to four-terminal The following figures show examples for isolated connectors (two inputs per connector). A square 4-20 mA transmitter output connections. Terminal waveform is used in the illustration, but the input is connectors are labeled individually. -
Page 23: Connections To Power Gas Detector
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Connections to Power Gas Detector Some sensors requiring more than 200 mA of excitation current can be powered by the ConsoliDator+ by connecting two or more power supplies in parallel as shown in the following diagrams. -
Page 24: Serial Communication Connections
Instruction Manual Relay Connections RC Networks Available from Precision Digital RC networks are available from Precision Digital and should Relay connections are made to three-terminal connectors be applied to each relay contact switching an inductive load. labeled individually. There are five relays per card. -
Page 25: Navigating And Editing
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Navigating and Editing Action The device displays various screens throughout programming and operation. Functions are Menu Enter menu programmed within their respective menu screens Right-key → Step into menu/setting and in many cases are accompanied by user prompts. -
Page 26: Setup And Programming
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup and Programming There is no need to recalibrate the instrument when first received from the factory. The device is factory calibrated prior to shipment, for all input types and 4-20 mA outputs. The calibration equipment is certified to NIST standards. -
Page 27: Setup Menu
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Menu The Setup menu is the starting point during the programming process for setting up Channels, Totals, Timers, Alarms, Inputs, Outputs, Screens, and System settings. The number of channels shown on this screen is determined by the number of channels previously configured. -
Page 28: Channel Parameters
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Channel Parameters 1. Channel tag: Editable Compare 4. Input: Source for the 6. Decimals: Number of decimals for the PV channel (PV) 2. Auto-generated • Greatest channel #: Use to re- • mA Input (4-20 mA) 7. -
Page 29: Data Entry Keypad
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Data Entry Keypad The system provides a soft keypad for entering values and tags; it contains numbers, alpha characters, and symbols. Press Edit key to start editing the channel configuration. Use the Down Arrow key to navigate to the keypad. Use The green background indicates the field to be edited. -
Page 30: Setup Channels
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Press the Save key to save the changes. The bargraph Press Enter to accept the changes. is automatically adjusted to reflect the scale entered. The bargraph scaling may be changed without affecting the input scaling. Setup Channels The Setup Channels menu is used to configure each channel, enter a tag, select the input source, scale the input, and program other settings that will determine the channel’s processing capabilities. -
Page 31: Create New Channel
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Create New Channel To create a new channel press the New key. Press the Edit key to edit the channel tag and other settings. Press the Up and Down arrow keys to select setting to be edited. Select the function to be applied to the input and press Select the input source for the channel. -
Page 32: Bargraph, Background & Text Colors
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Bargraph, Background & Text Colors To select a channel color pattern, navigate to the Colors Select a color pattern or press the Edit key to make setting and press the Colors key. changes to the colors’ tag, text, background, and bargraph. -
Page 33: Live Calibration
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Live Calibration The Live Calibration feature is used to calibrate a channel by applying a live calibration signal. From the Setup menu, navigate to the channel to be calibrated. Go to Input 1 entry box Apply Input 1 signal from sensor or calibrator Press &... -
Page 34: 2-Point Linear Scaling
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual 2-Point Linear Scaling Process Scaling Parameters Linear mode refers to basic 2-point scaling of a 4-20 mA signal in Input Output mA Input: 4.000 Low Value: 0.00 (mA) engineering units. The graph in shows the display Figure 22 20.000 100.00... -
Page 35: Scale Exponent
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Scale Exponent Exponent mode refers to 2-point Process Scaling Parameters Exponent scaling with programmable Input Output mA Input: 4.000 Low Value: 0.00 exponent, typically used in open- (mA) 1.500 channel flow applications using 20.000 100.00 mA Input: High Value:... -
Page 36: Open Channel Flow Application
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Open Channel Flow Application Function Desire Programming The PD9000, in combination with Open Channel Flow 3" Parshall flume Set Programmable Exponent to 1.547 an ultrasonic level transmitter, Set 4 mA: 0 makes for a practical way to Set 20 mA: 3.508 Millions of Gallons per measure and display open channel... -
Page 37: Setup Math Functions
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Math Functions There are many math functions that can be applied to Application: % Efficiency any channel, which allows the execution of simple or Description: Calculate the VOC Destruction Efficiency complex math functions. Math channels can be the in a Thermal Oxidizer source for other math channels, totalizers, alarms, and analog outputs. -
Page 38: Setup Totalizers
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Totalizers The totalizers are setup the same way as the channels. The rate from an analog or pulse input channel is integrated over the specified time unit to generate an accumulated total that can be configured to count up or count down. -
Page 39: Setup Timers
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Timers Up to 32 timers may be setup to control and monitor various processes. The timers may be triggered by any input or output, such as an analog input rising above a certain threshold or a digital input going from low to high. Time Format Timer Automatic Actions The time format is hh:mm:ss with 0 decimals selected. -
Page 40: Setup Alarms
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Alarms The system is capable of handling up to 64 alarms; they can be driven by a single channel, multiple channels, digital inputs, time interval, or a combination of other alarms into logic AND & logic OR alarms. Set and reset point values determine if it is a high or low alarm and the dead band. -
Page 41: Logic Or Alarm
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Logic OR Alarm The inputs for the logic OR alarm are any existing alarms, regardless of the source or type. Any active alarm in the group triggers the OR alarm. The OR alarm can be used as a summary alarm. Logic AND Alarm The inputs for the logic AND alarm are any existing alarm, regardless of the source or type. -
Page 42: Setup Inputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Inputs The Setup Inputs screen is used to configure the hardware inputs, assigning a user-defined tag, and setting filter values. Setup 4-20 mA Inputs The top line, for each input, shows the slot # and input location (2b = slot #2, second input from the left). -
Page 43: Setup Pulse Inputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Pulse Inputs The top line, for each input, shows the slot # and input location (1a = slot #1, first input from the left). It also shows the actual frequency, state of the input, and the number of pulses received since power up, to a maximum of 65,535. -
Page 44: Setup Modbus Inputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Digital Input Functions A digital input can be used to execute one of the listed functions and at the same time, it can be used to trigger an alarm or to totalize (count) how many times the function has been executed (e.g. -
Page 45: Setup All Outputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup All Outputs The Setup Outputs screen is used to configure the hardware outputs, assigning a user-defined tag, scaling the mA outputs, associating relays with alarms, and configuring the digital outputs. mA Output: Configure analog outputs •... -
Page 46: Setup Relay Output
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Relay Output The relays can be driven by alarms, digital inputs, Modbus inputs, channels, totals, and timers. If the input source is a channel, set and reset points must be entered. These are the available settings depending on the source selected. - Page 47 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Pump Alternation Relays To setup a group of relays for pump alternation control, follow these steps. Select the primary alternating relay Select the input for alternation (e.g. Ch 1) Enable alternation Enable alternate on time and enter time Enter the On &...
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Page 48: Setup Digital Output
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Digital Output The Digital Output menu allows assigning the 4 outputs to various events generated by digital inputs, On/Off channels, alarms, and horn on state. Edit the digital output tag • Select the input •... -
Page 49: Setup Screens
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Screens The Setup Screens menu is used to setup the screens that will be displayed during operation and to setup the actions assigned to the function keys F1-F4. Screens Settings Up to eight PVs and/or alarms may be displayed per screen. - Page 50 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Function Keys The function keys are setup independently for each screen; this allows the customization of the function keys according to the process values being displayed. For example, if totals are being displayed, one function key can be setup to reset one or all totals.
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Page 51: Setup System
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup System The Setup System menu is used to configure settings that are used throughout the system. Setup Display Setup Colors The System Display menu is used to adjust the display The Colors menu is used to select the colors for text, settings, setup colors for parameters, bargraphs, and values, and bargraphs associated with the parameter alarms. -
Page 52: General Settings
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual General Settings Set Password The General Settings menu contains the settings listed The user may enter a 4-digit password to protect the below. system from unintentional changes. Device Tag: Edit the device tag (saved on Enter) •... -
Page 53: System Date & Time
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual System Date & Time Modbus Settings & Passcode Protection The date & time of the system can be easily adjusted in The Modbus settings must be configured to match the the System menu. settings of other devices on the bus. The Modbus Id must be unique to each device on the bus. -
Page 54: Ethernet Port Setup - Full
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Ethernet Port Setup - Full The Ethernet port option is fully configured using the Lantronix DeviceInstaller software, available for download from the Lantronix’s Website. Consult with your IT department to configure • https://www.lantronix.com/products/xport the Ethernet port and maintain network security. - Page 55 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Click on Configuration Records to find these settings, see the example above. IP Address: 192.168.5.32; Local TCP Port: 10001 (0x2711) Click on Web Configuration Click on Network to assign a new IP Address...
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Page 56: Test Ethernet Communication
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Click on Channel 1 – Connection to select the protocol: TCP or UDP. Note: For UDP protocol, select Datagram Type: 01 10. Under Endpoint Configuration, enter the Local Port to be used to access the controller locally or from a remote location. -
Page 57: Custom Units
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Custom Units Custom units made be created either in the System menu or when a parameter is created. Follow these steps to create a custom unit: Go to the System menu – Custom Units •... -
Page 58: View Menu
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Menu The View menu is used to view individual channels, totals, timers, alarms, inputs, outputs, and screens. For example, it provides the details for the current PV, what inputs are the sources for the channel and what outputs are associated with the channel. Accessing the individual parameters through the View menu also allows the simulation of the various parameters for testing purposes as well as the manual control of the relays and analog outputs. - Page 59 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Associated Parameters Press the Right Arrow key to select the alarm. Press the Right Arrow key again to view alarm’s details. View Alarm Details Press the 3-Bar key to access the available options. Alarm view options: acknowledge alarm, reset alarm, change set/reset points, and simulate an alarm condition.
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Page 60: View Totals
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Totals The View Totals menu displays the value of all the totals and allows resetting each total individually. • Total number and tag • Accumulated total and units • Reset total key View source for total •... -
Page 61: Totals Generated By Non-Rate Inputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Totals Generated by Non-Rate Inputs For totals generated using non-rate inputs; it is possible to add or remove from the total using the 3-Bar key on the View Total screen. This type of total requires the use of an external trigger such as a digital input, function key, or a Modbus signal. -
Page 62: View Timers
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Timers The View Timers menu displays the value of the existing timers. Press the Right Arrow key to step into the details of the selected timer and view the associated inputs and outputs. Press the Right Arrow key to step into viewing timer. -
Page 63: View Alarms
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Alarms The View Alarms menu displays the status of all the alarms and the details for each alarm. Under the alarm details view, it is possible to reset an acknowledged alarm, change the set/reset points, or simulate an alarm condition. •... -
Page 64: View Inputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Inputs The View Inputs menu displays the values and status of all the inputs and the details of the associated channels. Input simulation is also available in the input details. • Input # and tag •... -
Page 65: View Outputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Outputs The View Outputs menu displays the values and status of all the outputs and the details of the associated channels. • Output # and tag • mA output value Relay output status •... -
Page 66: View Alert Messages
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Relays The View Relays menu allows the user to view the details for all the relays. The F4 key can be used to turn on and off the selected relay (momentarily). Press the Right Arrow key to view the relay details. •... -
Page 67: View Digital Outputs
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Digital Outputs The View Digital Outputs screen displays the status of the digital outputs and shows the association with the parameters used to drive the outputs. View Modbus Outputs The View Modbus Outputs screen displays the Modbus outputs set up by the user;... -
Page 68: View Screens
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Screens With the View Screens menu, the user can go to any available screen and view the details. The screens can be scanned continuously or can be stopped to stay on a selected screen at anytime. Press the Right Arrow key to view details of the the selected view screen. -
Page 69: Operation
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Operation Viewing Screens The controller displays various screens with bargraphs, numerical values, and relay status throughout operation, according to the user-selected setup. There are two basic modes of operation: Automatic scan or manual scan. The controller initializes in automatic scan mode. -
Page 70: Multicolor Bargraph Indication
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Multicolor Bargraph Indication The bargraph may be configured to show different colors depending on the value of the process variable. The following example illustrates the use of colors: Process Bargraph Set Pt Reset Pt Variable % Color <... -
Page 71: Modbus ® Rtu Serial Communication
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus RTU Serial Communication ® The controller is equipped with serial communication capability as a standard feature. Baud Rate, Parity, Slave ID (Address) and Transmit Delay are entered in the System menu, which appears in the main Setup menu. The baud rate and parity selected must match the settings for all other devices on the network. - Page 72 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Table 2. Device Tag, Date & Time, Info Reg. Number Reg. Address Description Data Type Function Codes Comments Null terminating string 40041 - String 40056 40-55 Device Tag (32 char) 03, 04 Write 00 for the last char RTC Date &...
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Page 73: Pv's Register Numbers & Addresses
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual PV’s Register Numbers & Addresses The PV’s register numbers and register addresses are calculated based on the formulas provided below. The values are available in various data types. Examples of register addresses (base 0) are provided on the right column. Register numbers refer to PLC Addresses (base 1). -
Page 74: Modbus Write Protection
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus Write Protection The Modbus write passcode protection can be enabled in the System – Modbus menu. This protection prevents writing to the registers, unless the unlock code 1 is sent to register 81 followed by the passcode sent to register 82. The protection is automatically restored after 30 seconds of Modbus –... - Page 75 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Reg. Reg. Data Program Description Function Comments Number Address Type Code 40081 Reset Total Short 06, 16 Program Code with only single parameter will ignore remaining 40082 Total (N) Short 06, 16 parameters. 40083 Thru Total (N) Short 06, 16...
- Page 76 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Reg. Reg. Data Program Description Function Comments Number Address Type Code 40081 Alarm - Stop Short 06, 16 Interval alarms Program Code with only single parameter will ignore remaining 40082 Alarm (N) Short 06, 16 parameters.
- Page 77 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Reg. Reg. Data Program Description Function Comments Number Address Type Code Relay - Manual 40081 Hold Short 06, 16 Program Code with only single parameter will ignore remaining 40082 Relay (N) Short 06, 16 parameters.
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Page 78: Relay Control Using Modbus
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Relay Control Using Modbus To control the relays via Modbus, use the Write Single Coil command [command code 05] or Write Multiple Coils [command code 15] and send either the “ON” or “OFF” to the Modbus input associated with the target relay. Setup Example #1 Follow this example to set up Modbus Input to control a relay and configure the system to display messages related to the status of the device being controlled, in this case a pump. -
Page 79: Troubleshooting Tips
PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Troubleshooting Tips Symptom Check/Action No display or only backlight is Ambient temperature is below -40°C and affects visible, but outputs still function LCD visibility. normally. Grounding is inadequate or not connected. Check earth ground continuity. Check the 4-20 mA input;... - Page 80 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Contact Precision Digital Technical Support Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com Sales Support Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: sales@predig.com Place Orders Email: orders@predig.com For the latest version of this manual please visit www.predig.com...
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