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Summary of Contents for PI L-417.099232B
- Page 1 L417M0004EN ‒ 11/21/2018 User Manual L-417.099232B HIGH-LOAD LINEAR STAGE M O T I O N | P O S I T I O N I N G...
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Page 2: Table Of Contents
Purge air system................10 Unpacking........................12 Installation......................... 13 Mounting the L-417.099232B................13 Connecting the L-417.099232B to the Protective Earth Conductor....14 Mounting the Load onto the L-417.099232B...........16 Connecting the L-417.099232B.................17 Startup / Operation....................18 Starting and Operating the L-417.099232B............. 18 Maintenance.......................20... - Page 3 CONTENTS L417M0004EN ‒ 11/21/2018 11 Customer Service Department................. 24 12 Technical Data......................25 12.1 Specifications....................25 12.2 Maximum Ratings................... 27 12.3 Ambient Conditions and Classifications............28 12.4 Dimensions...................... 29 13 Old Equipment Disposal................... 31 14 Appendix........................33 14.1 Pin Assignment....................33 14.1.1 Drive connector................33 14.1.2 Rotary encoder connector...............33 14.1.3...
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Page 4: Legal Information
With regard thereto, Physik Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and drawings is permitted only in part and only when indicating the source. -
Page 5: About This Document
L417M0004EN ‒ 11/21/2018 About this Document Objective and Target Group This user manual contains the information needed for the intended use of the L-417.099232B. Basic knowledge of closed-loop systems, motion control concepts, and applicable safety measures is assumed. Explanation of Symbols This chapter explains the symbols and markings used by PI in their user manuals. -
Page 6: Figures
Failure to observe can lead to material damage. ► Action to take to avoid the risk. Information Additional information on the L-417.099232B that can affect your application. Figures For better understandability, the colors, proportions and degree of detail in illustrations can deviate from the actual circumstances. -
Page 7: Safety
► Add all information from the manufacturer such as supplements or technical notes to the user manual. ► If you give the L-417.099232B to a third party, also include this user manual as well as other relevant information provided by the manufacturer. -
Page 8: Product Description
Figure 2: Type plate of the L-417.099232B 1. Data matrix code (example; contains the serial number) 2. Product number (example) 3. Serial number (example), individual for each L-417.099232B Meaning of the position (counting from the left): 1 = internal information,... -
Page 9: Scope Of Delivery
5. Drive and sensor connector 6. Connectors for limit switch signals and purge air 4.3.1 Base Body The base body is the basis of the positioner. The L-417.099232B is mounted onto a surface via the base body (p. 13). The base body comprises the following subassembly or subassemblies:... -
Page 10: Drive
The holding brake blocks the drivetrain at rest. 4.3.4 Purge air system The purge air system protects the drive screw and guides of the L-417.099232B against surrounding dust. The purge air system comprises the following subassembly (subassemblies): M O T I O N | P O S I T I O N I N G... - Page 11 Passive dust protection The passive dust protection consists of covering strips that seal the openings on the side of the L-417.099232B's base body and therefore reduces the amount of dust that can penetrate. Active dust protection The active dust protection consists of a purge air connector on the base body of the L-417.099232B, which creates a slight overpressure in the L-417.099232B and therefore...
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Page 12: Unpacking
L417M0004EN ‒ 11/21/2018 Unpacking Unpacking the L-417.099232B 1. Unpack the L-417.099232B with care. Hold the L-417.099232B by its base body only. 2. When the L-417.099232B was delivered with ESD protective caps on the connections: Do not remove the ESD protective caps. -
Page 13: Installation
If the protective earth conductor is missing or not properly connected, risk of dangerous touch voltages on the L-417.099232B in the event of malfunction or failure of the system. If there are touch voltages, touching the L-417.099232B leads to serious injuries or death by electric shock. -
Page 14: Connecting The L-417.099232B To The Protective Earth Conductor
2. Align the L-417.099232B on the surface so that the corresponding mounting holes in the L-417.099232B and the surface are aligned. 3. Place the L-417.099232B onto the surface so that the locating pins can be inserted into the corresponding locating holes of the L-417.099232B. - Page 15 If the protective earth conductor is missing or not properly connected, risk of dangerous touch voltages on the L-417.099232B in the event of malfunction or failure of the system. If there are touch voltages, touching the L-417.099232B leads to serious injuries or death by electric shock.
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Page 16: Mounting The Load Onto The L-417.099232B
4. Make sure that the contact resistance is <0.1 Ω at 25 A at all connection points relevant for attaching the protective earth conductor. Mounting the Load onto the L-417.099232B Overview Figure 3: Mount the load on the L-417.099232B 1. Screws 2. Load 3. Motion platform of the L-417.099232B Tools and Accessories ■... -
Page 17: Connecting The L-417.099232B
► Connect the L-417.099232B to suitable electronics from PI miCos only. ► Use cables from PI miCos only to connect the L-417.099232B to the electronics. Connecting the L-417.099232B 1. If necessary: Remove the ESD protective caps from the connections of the L-417.099232B. -
Page 18: Startup / Operation
If the protective earth conductor is missing or not properly connected, risk of dangerous touch voltages on the L-417.099232B in the event of malfunction or failure of the system. If there are touch voltages, touching the L-417.099232B leads to serious injuries or death by electric shock. - Page 19 1. Start the electronics (see the user manual for the electronics). 2. Configure the electronics for the L-417.099232B during startup: ■ If you are using a digital controller from PI: In the PC software, select the entry in the positioner database that matches the L-417.099232B exactly.
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Page 20: Maintenance
2. Perform a maintenance run over the entire travel range: a) Command the L-417.099232B to the end of a travel range and from there to the opposite end of the travel range (see manual for the electronics). b) If necessary: Command the L-417.099232B to a position, where the load can be... -
Page 21: Cleaning
(p. 24). NOTICE Damage due to unsuitable cleaning agents! Some cleaning agents can cause rusting on the L-417.099232B or dissolve plastics, paints or adhesives. ► Do not clean with water or acetone. Cleaning the L-417.099232B 1. Dampen the cloth with the cleaning agent or disinfectant. -
Page 22: Troubleshooting
► Make sure that the self-locking of the ly: Load exceeds the self-locking of the drive drive (p. 25) is not exceeded. Warped base body Mount the L-417.099232B onto an even sur- ► face (p. 13). Perform a maintenance run (p. 20). -
Page 23: Transportation
28). 2. Pack the L-417.099232B in the original packaging. 3. If the L-417.099232B is to be sent, use a stable outer box. M O T I O N | P O S I T I O N I N G... -
Page 24: Customer Service Department
L417M0004EN ‒ 11/21/2018 Customer Service Department For enquiries and orders, contact your PI miCos representative or send us an email. If you have any questions concerning your system, provide the following information: ■ Product and serial numbers of all products in the system ■... -
Page 25: Technical Data
12 TECHNICAL DATA L417M0004EN ‒ 11/21/2018 Technical Data 12.1 Specifications Motion L-417.05 L-417.09 L-417.13 L-417.17 Unit Toler- ance Active axes Travel range Pitch / yaw ±14 ±19 ±29 ±35 μrad max. Straightness / flat- ±2.5 ±4 ±6 ±8 μm max. ness Velocity, unloaded mm/s max. - Page 26 12 TECHNICAL DATA L417M0004EN ‒ 11/21/2018 Mechanical properties <Gruppe_Code>.xxxx <Gruppe_Code>.xxxx Unit Toler- ance Guide type Recirculating ball Recirculating ball bearing bearing Drive screw type Ball screw Ball screw Holding brake – Electromagnetic safe- ty brake Drive screw pitch Push/pull force, power on max.
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Page 27: Maximum Ratings
Connecting cables are not in the scope of delivery and must be ordered separately. 12.2 Maximum Ratings The L-417.099232B is designed for the following operating data: M O T I O N | P O S I T I O N I N G... -
Page 28: Ambient Conditions And Classifications
Maximum peak current, RMS quency 320 V – 10.9 A 12.3 Ambient Conditions and Classifications The following ambient conditions and classifications for the L-417.099232B must be observed: Area of application For indoor use only Maximum altitude 2000 m above msl Relative humidity Max. -
Page 29: Dimensions
L-417.XXX212E1 L-417.XXX211E1B Figure 4: Dimensions of the L-417.099232B Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. M O T I O N | P O S I T I O N I N G... - Page 30 4 H7x7 4 H7x7 Figure 5: Mounting holes in the L-417.099232B's motion platform Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. M O T I O N | P O S I T I O N I N G...
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Page 31: Old Equipment Disposal
In order to fulfil the responsibility as the product manufacturer, PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge, if it was made available to the market after August 13, 2005. Any old PI miCos equipment can be sent free of charge to the following address:... - Page 32 Glossar Load Capacity Maximum load in the vertical direction when the L-417.099232B is mounted horizontally. The contact point of the load is at the center of the motion platform. M O T I O N | P O S I T I O N I N G...
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Page 33: Appendix
14 APPENDIX L417M0004EN ‒ 11/21/2018 Appendix 14.1 Pin Assignment 14.1.1 Drive connector Signal Function Phase 1 Protective earth Phase 3 Phase 2 BR + Holding brake, +24 V DC BR - Holding brake, GND Not connected Not connected 14.1.2 Rotary encoder connector 16 17 M O T I O N | P O S I T I O N I N G... -
Page 34: 14.1.3 Limit Switch Connector
14 APPENDIX L417M0004EN ‒ 11/21/2018 Signal Function Output: Sensor signal B B inv Output: Sensor signal B inverted Output: Sensor signal A A inv Output: Sensor signal A inverted Output: Sensor signal Z Z inv Output: Sensor signal Z inverted Ground THERM+ Output: Temperature sensor... -
Page 35: Limit Switch Specifications
14.3 PTC temperature sensor The L-417.099232B is equipped with a PTC temperature sensor to prevent the motor from overheating. The electrical resistance of the PTC temperature sensor increases considerably into the critical temperature range. The controller must cut the power supply to the motor (switching threshold) when the critical temperature is reached. -
Page 36: Holding Brake Specifications
14 APPENDIX L417M0004EN ‒ 11/21/2018 14.4 Holding Brake Specifications Parameter Value Supply voltage 24 V Power requirement 350 mA Switching time 40 ms M O T I O N | P O S I T I O N I N G... -
Page 37: Eu Declaration Of Conformity
15 EU DECLARATION OF CONFORMITY L417M0004EN ‒ 11/21/2018 EU Declaration of Conformity An EU Declaration of Conformity was issued for the L-417.099232B in accordance with the following European directives: ■ Low Voltage Directive ■ EMC Directive ■ RoHS Directive The standards applied for certifying conformity are listed below.
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