PI L-505.01A200F User Manual
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PI L-505.01A200F User Manual

Linear stage with stepper motor
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L505M0011EN ‒ 10/22/2018
User Manual
L-505.01A200F LINEAR STAGE WITH STEPPER MOTOR
M O T I O N | P O S I T I O N I N G

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Summary of Contents for PI L-505.01A200F

  • Page 1 L505M0011EN ‒ 10/22/2018 User Manual L-505.01A200F LINEAR STAGE WITH STEPPER MOTOR M O T I O N | P O S I T I O N I N G...

  • Page 2: Table Of Contents

    Suitable Electronics..................11 Accessories.......................11 Unpacking........................12 Installation......................... 13 Mounting the L-505.01A200F................13 Connecting the L-505.01A200F to the Protective Earth Conductor....14 Setting Up a Multi-Axis System..............15 Building a Vertical Multi-Axis System............17 Mounting the Load onto the L-505.01A200F..........21 Connecting the L-505.01A200F................22 Startup / Operation....................
  • Page 3 CONTENTS L505M0011EN ‒ 10/22/2018 Troubleshooting......................29 10 Transportation......................30 11 Customer Service Department................. 31 12 Technical Data......................32 12.1 Spezifikationen....................32 12.2 Maximum Ratings................... 34 12.3 Ambient Conditions and Classifications............34 12.4 Dimensions...................... 35 13 Old Equipment Disposal................... 37 14 Appendix........................39 14.1 Pin Assignment....................39 14.1.1 Antriebsanschluss................39...

  • Page 4: Legal Information

    With regard thereto, Physik Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and drawings is permitted only in part and only when indicating the source.

  • Page 5: About This Document

    L505M0011EN ‒ 10/22/2018 About this Document Objective and Target Group This user manual contains the information needed for the intended use of the L-505.01A200F . Basic knowledge of closed-loop systems, motion control concepts, and applicable safety measures is assumed. Other Applicable Documents The devices and software tools that are mentioned in this documentation are described in separate manuals.

  • Page 6: Symbols Used

    Failure to observe can lead to material damage. ► Action to take to avoid the risk. Information Additional information on the L-505.01A200F that can affect your application. Figures For better understandability, the colors, proportions and degree of detail in illustrations can deviate from the actual circumstances.
  • Page 7 2 ABOUT THIS DOCUMENT L505M0011EN ‒ 10/22/2018 The login data is in the [...]_Releasenews_[...].pdf in the Manuals directory on the product CD. If necessary: Follow the link and register yourself to get the login data. c) Click Login or press the Enter key. 3.

  • Page 8: Safety

    ► Add all information from the manufacturer such as supplements or technical notes to the user manual. ► If you give the L-505.01A200F to a third party, also include this user manual as well as other relevant information provided by the manufacturer.

  • Page 9: Product Description

    4. Warning symbol: Risk of crushing 4.1.1 Type Plate The type plate is on the plug connector of the L-505.01A200F . Figure 2: Type plate of the L-505.01A200F 1. Product number (example) 2. Serial number (example), individual for each L-505.01A200F...

  • Page 10: Scope Of Delivery

    2. Motion platform 3. Base body 4.3.1 Base Body The base body is the basis of the positioner. The L-505.01A200F is mounted onto a surface via the base body (p. 13). The base body comprises the following subassembly or subassemblies:...

  • Page 11: Suitable Electronics

    Suitable Electronics The L-505.01A200F must be connected to suitable electronics that supply the necessary voltage for operating and if required, to evaluate the sensor and limit switch signals. The following electronics are suitable:...

  • Page 12: Unpacking

    Unpacking the L-505.01A200F 1. Unpack the L-505.01A200F with care. 2. When the L-505.01A200F was delivered with ESD protective caps on the connections: Do not remove the ESD protective caps. 3. Compare the contents with the scope of delivery according to the contract and the delivery note.

  • Page 13: Installation

    CAUTION Risk of crushing by moving parts! Risk of minor injuries from crushing between the moving parts of the L-505.01A200F or the load and a fixed part or obstacle. ► Use safeguards to protect limbs areas where they could be caught by moving parts.

  • Page 14: Connecting The L-505.01A200F To The Protective Earth Conductor

    ► Only use screws and locating pins of the correct length for the respective mounting holes. Mounting the L-505.01A200F on a Surface 1. If necessary: Allow access to the mounting holes in the base body of the L-505.01A200F . Possible measures: ■...

  • Page 15: Setting Up A Multi-Axis System

    6 INSTALLATION L505M0011EN ‒ 10/22/2018 Overview 1. Connector for the protective earth conductor on the L-505.01A200F , indicated by the protective earth symbol 2. Safety washer 3. Flat washer 4. Protective earth conductor lug 5. Screw, ISO 7045 M4×8 Tools and Accessories ■...
  • Page 16 L-505.01A200F or damage to the L-505.01A200F or the electronics. ► Install the L-505.01A200F so that the cable has a bending radius of ≥35 mm. ► If necessary: Use cables that are approved for recurring mechanical loading (e.g., drag chain cables).

  • Page 17: Building A Vertical Multi-Axis System

    6 INSTALLATION L505M0011EN ‒ 10/22/2018 Building a Vertical Multi-Axis System The L-505.01A200F can be used as Z axis. A mounting bracket is necessary, see Optional Accessories (p. 11). Designations in these instructions: ■ Horizontal positioner: Forms the horizontal axis of the multi-axis system ■...
  • Page 18 ► If the L-505.01A200F is mounted vertically, make sure that the installed load is lower than the self-locking of the drive. (see Specifications (p.
  • Page 19 L-505.01A200F or damage to the L-505.01A200F or the electronics. ► Install the L-505.01A200F so that the cable has a bending radius of ≥35 mm. ► If necessary: Use cables that are approved for recurring mechanical loading (e.g., drag chain cables).
  • Page 20 6 INSTALLATION L505M0011EN ‒ 10/22/2018 2. Attach the upper L-505 to the mounting bracket. a) Insert two 2 mm m6 × 8 mm locating pins into the mounting bracket. b) Align the L-505 to the mounting bracket. c) Insert the M3×6 screws into the holes in the upper L-505 and tighten them. M O T I O N | P O S I T I O N I N G...

  • Page 21: Mounting The Load Onto The L-505.01A200F

    6 INSTALLATION L505M0011EN ‒ 10/22/2018 Mounting the Load onto the L-505.01A200F Overview 1. Screws 2. Load 3. Motion platform of the L-505.01A200F Tools and Accessories ■ At least 3 screws with suitable dimensions (p. 35) ■ Suitable tools for tightening the screws ■...

  • Page 22: Connecting The L-505.01A200F

    L-505.01A200F or damage to the L-505.01A200F or the electronics. ► Install the L-505.01A200F so that the cable has a bending radius of ≥35 mm. ► If necessary: Use cables that are approved for recurring mechanical loading (e.g., drag chain cables).
  • Page 23 ► Use cables from PI miCos only to connect the L-505.01A200F to the electronics. Connecting the L-505.01A200F 1. If necessary: Remove the ESD protective caps from the connections of the L-505.01A200F . 2. Connect the drive plug of the L-505.01A200F to the drive socket on the electronics.

  • Page 24: Startup / Operation

    Requirements You have read and understood the general safety instructions (p. ✓ For startup with a load or in a multi-axis system: You have installed the L-505.01A200F ✓ properly (p. 13). You have read and understood the user manual for the electronics used.
  • Page 25 1. Start up the electronics (see the user manual for the electronics). 2. Configure the electronics for the L-505.01A200F during startup: ■ If you are using a digital controller from PI: In the PC software, select the entry in the positioner database that matches the L-505.01A200F exactly.

  • Page 26: Maintenance

    ■ After 500 operating hours or at least after one 1 year ■ If the L-505.01A200F is moved over a small travel range (<20 % of the entire travel range) during industrial operation: After every 2000 motion cycles Performing a Maintenance Run 1.

  • Page 27: Moving The Motion Platform By Hand

    ■ Lubricant for the drive screw: Isoflex Topas 30 ■ Lubricant for the guides: Klüberquiet BQ 72‑72 Relubricating Under laboratory conditions, it is only necessary to relubricate the L-505.01A200F in exceptional cases. For continuous industrial use, the lubrication intervals must be defined individually.
  • Page 28 8 MAINTENANCE L505M0011EN ‒ 10/22/2018 If you have any questions on the auxiliary materials recommended for the L-505.01A200F , contact our customer service department (p. 31). NOTICE Damage due to unsuitable cleaning agents! Some cleaning agents can cause rusting on the L-505.01A200F or dissolve plastics, paints or adhesives.

  • Page 29: Troubleshooting

    ► Make sure that the self-locking of the ly: Load exceeds the self-locking of the drive drive (p. 32) is not exceeded. Warped base body Mount the L-505.01A200F onto an even sur- ► face (p. 13). Perform a maintenance run (p. 26).

  • Page 30: Transportation

    34). 2. Pack the L-505.01A200F in the original packaging. 3. If the L-505.01A200F is to be sent, use a stable outer box. M O T I O N | P O S I T I O N I N G...

  • Page 31: Customer Service Department

    L505M0011EN ‒ 10/22/2018 Customer Service Department For enquiries and orders, contact your PI miCos representative or send us an email. If you have any questions concerning your system, provide the following information: ■ Product and serial numbers of all products in the system ■...

  • Page 32: Technical Data

    12 TECHNICAL DATA L505M0011EN ‒ 10/22/2018 Technical Data 12.1 Spezifikationen Einheit Toler- L-505.01A200F Aktive Achsen Stellweg Integrierter Sensor Sensorsignal Sensorauflösung Systemauflösung 732,421875 Kleinste Schrittweite µm typ. Unidirektionale Wiederholgenauigkeit µm typ. Bidirektionale Wiederholgenauigkeit µm typ. ±2,5 Maximale Geschwindigkeit mm/s max. 0,75...
  • Page 33 12 TECHNICAL DATA L505M0011EN ‒ 10/22/2018 Einheit Toler- L-505.01A200F Getriebeuntersetzung 256/9 Führungstyp Kugellager Antriebskraft Haltekraft, passiv Zulässige Querkraft max. Belastbarkeit max. Zulässiges Moment in θX N·m max. Zulässiges Moment in θY N·m max. Zulässiges Moment in θZ N·m max. Gesamtmasse ±5 %...

  • Page 34: Maximum Ratings

    Maximum power consump- quency tion 48 V ‑ 12.3 Ambient Conditions and Classifications The following ambient conditions and classifications for the L-505.01A200F must be observed: Area of application For indoor use only Maximum altitude 2000 m above msl Relative humidity...

  • Page 35: Dimensions

    12.4 Dimensions Figure 3: Dimensions of the L-505.01A200F Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. M O T I O N | P O S I T I O N I N G...
  • Page 36 12 TECHNICAL DATA L505M0011EN ‒ 10/22/2018 Figure 4: Mounting holes in the L-505.01A200F's motion platform Dimensions in mm. Note that the decimal places are separated by a comma in the drawings. M O T I O N | P O S I T I O N I N G...

  • Page 37: Old Equipment Disposal

    In order to fulfil the responsibility as the product manufacturer, PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge, if it was made available to the market after August 13, 2005. Any old PI miCos equipment can be sent free of charge to the following address:...
  • Page 38 Lebensdauer. Load Capacity Maximum load in the vertical direction when the L-505.01A200F is mounted horizontally. The contact point of the load is at the center of the motion platform. M O T I O N | P O S I T I O N I N G...

  • Page 39: Appendix

    14 APPENDIX L505M0011EN ‒ 10/22/2018 Appendix 14.1 Pin Assignment 14.1.1 Antriebsanschluss Figure 5: HD Sub-D 26 (m) Funktion Input: Motor voltage, Phase A, + Not connected Input: Motor voltage, Phase A, - Not connected Input: Motor voltage, Phase B, + Not connected Input: Motor voltage, Phase B, - Not connected...

  • Page 40: Drive Properties

    Not connected Ground Not connected 14.2 Drive properties If you use third-party control electronics, it may be necessary to adapt the following operating parameters in the L-505.01A200F . 14.3 Reference point switch specifications Type Hall sensor Supply voltage +5 V...
  • Page 41 14 APPENDIX L505M0011EN ‒ 10/22/2018 Figure 6: L-505 at the negative limit switch. Figure 7: L-505 at the positive limit switch. M O T I O N | P O S I T I O N I N G...

  • Page 42: Eu Declaration Of Conformity

    15 EU DECLARATION OF CONFORMITY L505M0011EN ‒ 10/22/2018 EU Declaration of Conformity An EU Declaration of Conformity was issued for the L-505.01A200F in accordance with the following European directives: ■ EMC Directive ■ RoHS Directive The applied standards certifying the conformity are listed below.

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