Related Manuals for AUMA SAI 07.2
Summary of Contents for AUMA SAI 07.2
- Page 1 Multi-turn actuators SAI 07.2 SAI 16.2 SARI 07.2 SARI 16.2 AUMA NORM (without controls) for use in nuclear power plants Operation instructions Assembly, operation, commissioning...
-
Page 2: Table Of Contents
4.4. Accessories for assembly 4.4.1. Stem protection tube for rising valve stem Electrical connection......................5.1. Basic information 5.2. SH/SB electrical connection (AUMA plug/socket connector) 5.2.1. Terminal compartment : open 5.2.2. Cable connection 5.2.3. Terminal compartment : close 5.3. Accessories for electrical connection 5.3.1. - Page 3 Preventive measures for servicing and safe operation 12.2. Maintenance 12.3. Disposal and recycling Technical data......................... 13.1. Technical data Multi-turn actuators Spare parts..........................14.1. Multi-turn actuators SAI 07.2 SAI 16.2/SARI 07.2 SARI 16.2 Certificates..........................15.1. Declaration of Incorporation and EC Declaration of Conformity Index............................Addresses..........................
-
Page 4: Safety Instructions
Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. The actuators are qualified for use in nuclear power plants and for DBE conditions... -
Page 5: Warnings And Notes
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Safety instructions Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.: Industrial trucks according to EN ISO 3691... - Page 6 SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Safety instructions for use in nuclear power plants Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Important information before the next step. This symbol indicates what is required for the next step or what has to be prepared or observed.
-
Page 7: Identification
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Motor name plate Actuator name plate Additional plate, e.g. KKS plate (Power Plant Classification System) -
Page 8: Short Description
Internal number for unambiguous product identification Data Matrix code When registered as authorised user, you may use the AUMA Support App to scan the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number. -
Page 9: Transport, Storage And Packaging
Secure load against falling down, sliding or tilting. Perform lift trial at low height to eliminate any potential danger e.g. by tilting. Figure 5: Example: Lifting the actuator Table 2: Weights for multi-turn actuators SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 with 3-phase AC motors... -
Page 10: Storage
SARI 16.2 AD... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 3: Weights for output drive type A 07.2... -
Page 11: Assembly
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Assembly Assembly 4.1. Mounting position The actuators can be operated in any mounting position. Air vent valve position On leaving the factory, the air vent valve is not mounted but supplied separately. In... -
Page 12: Multi-Turn Actuator: Mount To Valve/Gearbox
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Assembly for use in nuclear power plants If required, fit spacer [1] on input shaft [2]. Slip handwheel [3] onto input shaft. Secure handwheel [3] using the retaining ring [4] supplied. -
Page 13: 4.3.1.1. Stem Nut: Finish Machining
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Assembly 4.3.1.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Figure 9: Output drive type A... -
Page 14: 4.3.1.2. Multi-Turn Actuator (With Output Drive Type A): Mount To Valve
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Assembly for use in nuclear power plants 4.3.1.2. Multi-turn actuator (with output drive type A): mount to valve Figure 10: Assembly of output drive type A Valve stem Output drive type A... -
Page 15: Output Drive Types B
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Assembly 4.3.2. Output drive types B For rotating, non-rising valve stem Application Not capable of withstanding thrust Connection between hollow shaft and valve or gearbox via output drive sleeve fixed Design to the hollow shaft of the multi-turn actuator via retaining ring. -
Page 16: 4.3.2.1. Multi-Turn Actuator With Output Drive Types B: Mount To Valve/Gearbox
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Assembly for use in nuclear power plants 4.3.2.1. Multi-turn actuator with output drive types B: mount to valve/gearbox Figure 12: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together. -
Page 17: Accessories For Assembly
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Assembly 4.4. Accessories for assembly 4.4.1. Stem protection tube for rising valve stem Figure 13: Assembly of the stem protection tube Protective cap made of steel (screwed) -
Page 18: Electrical Connection
It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Valve damage for connection without controls! NORM actuators require controls: Connect motor via controls only (reversing contactor circuit). -
Page 19: Sh/Sb Electrical Connection (Auma Plug/Socket Connector)
SH version (enlarged AUMA plug/socket connector). SH version (enlarged AUMA plug/socket connector with two mounting bases). SB available as option with DBE resistant cable entries. For cable connections in SH version, remove the AUMA plug/socket connector and the socket carrier from cover. For SB version with DBE... -
Page 20: Terminal Compartment : Open
SAI 16.2 / SARI 07.2 SARI 16.2 Electrical connection for use in nuclear power plants Technical data Table 7: Electrical connection via AUMA plug/socket connector Power contacts Control contacts No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets... -
Page 21: Cable Connection
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Electrical connection Loosen screws [2] and remove cover [1]. SH version Loosen screws [4] and remove socket carrier [5] from cover [1]. Insert cable glands [8] suitable for connecting cables. - Page 22 SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Electrical connection for use in nuclear power plants In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors.
-
Page 23: Terminal Compartment : Close
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Electrical connection 5.2.3. Terminal compartment : close Figure 18: Close terminal compartment [1-A] Cover (SH version) [1-B] Cover (SB version) Screws for cover O-ring Screws for socket carrier... -
Page 24: Accessories For Electrical Connection
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Electrical connection for use in nuclear power plants 5.3. Accessories for electrical connection 5.3.1. Parking frame Figure 19: Parking frame, example with SH plug/socket connector and cover Application Parking frame for safe storage of a disconnected plug or cover. -
Page 25: Operation
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism. -
Page 26: Indications (Optional)
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Indications (optional) for use in nuclear power plants Indications (optional) 7.1. Mechanical position indication/running indication via indicator mark on cover Figure 21: Mechanical position indication via indicator mark on cover End position OPEN reached... -
Page 27: Signals (Output Signals)
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Signals (output signals) Signals (output signals) 8.1. Feedback signals from actuator The switches can be provided as single switches (1 NC and 1 NO) or as tandem Information switches (2 NC and 2 NO). -
Page 28: Commissioning (Basic Settings)
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Commissioning (basic settings) for use in nuclear power plants Commissioning (basic settings) 9.1. Switch compartment: open The switch compartment must be opened to perform the following settings. Loosen screws [2] and remove cover [1] from the switch compartment. -
Page 29: Limit Switching: Set
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Commissioning (basic settings) Figure 22: Torque measuring heads Torque switching head black in direction CLOSE Torque switching head white in direction OPEN Lock screws Torque dials Loosen both lock screws [3] at the indicator disc. -
Page 30: End Position Open (White Section): Set
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Commissioning (basic settings) for use in nuclear power plants Turn handwheel by approximately half a turn (overrun) in the opposite direction. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]: While a ratchet click is felt and heard, the pointer [2] moves 90°... -
Page 31: Limit Switching: Check
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Commissioning (basic settings) With mechanical position indication: Observe direction of rotation. The direction of rotation is correct if the actuator moves in direction CLOSE and: For position indication with symbols OPEN/CLOSED = indicator disc turns counterclockwise. -
Page 32: Switch Compartment: Close
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Commissioning (basic settings) for use in nuclear power plants 9.5. Switch compartment: close If options (e.g. potentiometer, position transmitter) are available: Only close switch compartment once all optional equipment has been successfully set. -
Page 33: Commissioning (Optional Equipment Settings)
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Commissioning (optional equipment settings) Commissioning (optional equipment settings) 10.1. Potentiometer The potentiometer is used as travel sensor and records the valve position. The potentiometer is housed in the actuator switch compartment. The switch Setting elements compartment must be opened to perform any settings. -
Page 34: Running Direction Close (Black Section): Set
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Commissioning (optional equipment settings) for use in nuclear power plants Figure 28: Setting elements for limit switching Black section: Setting spindle: Running direction CLOSE Pointer: Running direction CLOSE Mark: Intermediate position CLOSED is set... -
Page 35: Mechanical Position Indicator: Set
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Commissioning (optional equipment settings) As soon as the pointer [5] moves to mark [6]: Stop turning and release setting spindle. The intermediate position setting in running direction OPEN is complete. -
Page 36: Corrective Action
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Corrective action for use in nuclear power plants Corrective action 11.1. Faults during commissioning Table 11: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Exchange reduction gearing. -
Page 37: Servicing And Maintenance
Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the relevant contact addresses, please refer to <Addresses>... -
Page 38: Disposal And Recycling
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Servicing and maintenance for use in nuclear power plants Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty). -
Page 39: Technical Data
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation Electrical connection Standard: AUMA plug/socket connector with screw-type connection (SH) Option: Terminals or crimp connection Threads for cable entries Standard:... - Page 40 IP68 with AUMA 3-phase AC motor EN 60529 Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion For exact version, refer to actuator name plate.
- Page 41 SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Technical data Further information EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU) Low Voltage Directive: (2014/35/EU) Machinery Directive: (2006/42/EC)
-
Page 42: Spare Parts
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Spare parts for use in nuclear power plants Spare parts 14.1. Multi-turn actuators SAI 07.2 SAI 16.2/SARI 07.2 SARI 16.2... - Page 43 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
-
Page 44: Certificates
Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. Declaration of Incorporation and EC Declaration of Conformity... - Page 45 SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants...
- Page 46 SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants...
-
Page 47: Index
SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 for use in nuclear power plants Index Index Mains frequency Mains voltage Maintenance 4, 37, 37 Accessories (electrical con- Manual operation nection) Mechanical position indicator 26, 35 Accessories for assembly Motor operation... - Page 48 SAI 07.2 SAI 16.2 / SARI 07.2 SARI 16.2 Index for use in nuclear power plants Tandem switches Technical data Technical data for switches Terminal plan Test run Thermal monitoring Thermoswitch Torque for LOCA/DBE Torque range Torque switches Torque switching...
-
Page 49: Addresses
IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Location Muellheim AUMA Finland Oy DE 79373 Muellheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda. - Page 50 AUMA worldwide AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036 aumasa@mweb.co.za...
- Page 51 AUMA worldwide...
- Page 52 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y005.730/003/en/1.18 For detailed information on AUMA products, refer to the Internet: www.auma.com...