jurop RV360 Instructions For Installation, Use And Maintenance Manual
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jurop RV360 Instructions For Installation, Use And Maintenance Manual

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21-03-2016
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RV360 - RV520
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Summary of Contents for jurop RV360

  • Page 1 RV360 - RV520 Rev. 09 21-03-2016...
  • Page 2 2016 – Jurop – Azzano Decimo (PN) Reproduction, electronic storage and dissemination, even partial, are prohibited. Jurop reserves the right to modify the products described in this manual without prior notice. Any product names mentioned herein are the trademarks of their respective owners.

  • Page 3: Table Of Contents

    . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL Contents General warnings pag. Introduction Spare part request Warranty terms and conditions Technical data pag. Dimensions and arrangement RV 360-520 Dimensions and arrangement accessories Performances Usage Limitations Lubrication Safety and accident prevention pag.

  • Page 4: General Warnings

    . 09 – RV360 - 520 NSTALLATION USE AND MAINTENANCE MANUAL 21-03-2016 1. General warnings Introduction Spare part request • This booklet contains the necessary instructions for a correct • Use only genuine spare parts for maintenance and repairs. To...

  • Page 5: Technical Data

    • N°2 vane inspection ports. • Built-in 4-way vacuum/pressure manifold. Pneumatic actuator available on request. • Non-return valve integrated in the pump manifold (RV360). Check valve installed on the pump inlet (RV520). • Aluminum conveyors. • Available in flanged version (FL).
  • Page 6 G1” ½ RV 520 HDR 1239 G ¾ G1” 597,5 (*) : Dimension referred to RV360 hydraulic motor with flanges version. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 6 / 32 e-mail: info@jurop.it...

  • Page 7: Dimensions And Arrangement Accessories

    . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL Dimensions and arrangement - Accessories RV 360 RV 520 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 7 / 32 e-mail: info@jurop.it...

  • Page 8: Performances

    . 09 – RV360 - 520 NSTALLATION USE AND MAINTENANCE MANUAL 21-03-2016 Performances Performances referred to vacuum pump operating at max. speed. Actual performance may vary of +/- 5%. Performances RV 360 RV 520 Air flow under free air condition 10200 l/min –...

  • Page 9: Safety And Accident Prevention

    . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL 3. Safety and accident prevention • Avoid accidental suction of solids: solids may be projected at high Attention: speed through the exhaust manifold and cause injures. A filter must be Carefully apply these prescriptions.

  • Page 10: Checking Upon Receipt

    . 09 – RV360 - 520 NSTALLATION USE AND MAINTENANCE MANUAL 21-03-2016 Checking upon receipt RV 360 • When the goods are delivered, make sure that all parts in perfect condition and have suffered no damage during shipping. • Make sure the vacuum pump has its identification plate affixed on the front cover.

  • Page 11: Vacuum - Pressure Line

    . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL Vacuum - pressure line • An over-pressure safety relief valve (Pos. 5) should be mounted in order to prevent the overloading of the vacuum pump. Mount the valve near the pump without applying any gate valves on the line.

  • Page 12: Pump Mounting - Drive Connection

    . 09 – RV360 - 520 NSTALLATION USE AND MAINTENANCE MANUAL 21-03-2016 • It is also recommended working with limited articulated joint angles (max 15° at 1000 rpm and max 11° at 1300 rpm) and disengaging the transmission for those operations requiring great angles (steering or lifting).

  • Page 13: Start Up

    . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL • Fluid: mineral oil for hydraulic systems in compliance with ISO/DIN. Temperature Optimum viscosity ale Max. viscosity allowed -20 / +80 °C 12 – 100 cSt 750 cSt •...

  • Page 14: Maintenance

    . 09 – RV360 - 520 NSTALLATION USE AND MAINTENANCE MANUAL 21-03-2016 To start running the pump again only when temperature at 2. Start running the pump at low speed (500 rpm circa) and low exhaust is below acceptable values.

  • Page 15: Extraordinary Maintenance

    . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL Checking lubrification • Check the correct operation of the system / lubrication circuit. If the pump is running without lubrication, the internal components may quickly damaged due to ANES WEAR overheating.
  • Page 16 • We recommend that you work on the pump front. The following drawings refers to RV520. For RV360 see spare part data sheet drawings at the end of this manual. • Material that is subject to wear: replace.
  • Page 17 . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL Pos. Code Description Q.ty 1601605900 VANE (RV 360) 1601606900 VANE (RV 520) 1626001100 FRONT OIL SEAL BUSHING. 1680707300 SEAL CAP GASKET 4022200044 OIL SEAL 65X45X8 4022200113 ROTOR SEAL 70X55X15...
  • Page 18 . 09 – RV360 - 520 NSTALLATION USE AND MAINTENANCE MANUAL 21-03-2016 • Reassemble the parts in the following sequence: Vacuum pump flange: do not damage the seal while inserting it on to the axis. Correctly centre and fasten the screws. Properly RV 520 align the bearing into its seat.

  • Page 19: Malfunctions: Troubleshooting

    . 09 – RV360 - 520 21-03-2016 NSTALLATION USE AND MAINTENANCE MANUAL 7. Malfunctions: troubleshooting PROBLEMS The vacuum pump overheats Cause Solution • Insufficient or absent lubrication • Verify oil and rings. Check oil pump efficiency • Low tank oil level •...

  • Page 20: Spare Part Data Sheet - Rv360

    . 09 – RV360 PARE PART DATA SHEET 21-03-2016 RV 360 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 20 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 21 WASHER GROWER 6 GALV. 1663069900 OIL PUMP – REAR FLANGE OIL LINE LH 4026350505 WASHER GROWER 8 GALV. 1663064400 OIL PUMP – ANTERIOR FLANGE RV360 RH 4026350506 WASHER GROWER 10 GALV. 1663065000 OIL PUMP – ANTERIOR FLANGE RV360 LH 4026350508 WASHER GROWER 12 GALV.

  • Page 22: Spare Part Data Sheet - Rv360 Accessories

    . 09 – RV360 A PARE PART DATA SHEET CCESSORIES 21-03-2016 RV 360 - A CCESSORIES Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 22 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 23 . 09 – RV360 - A 21-03-2016 PARE PART DATA SHEET CCESSORIES RV 360 Accessories Pos. Code Description Q.ty Pos. Code Description Q.ty 1852108600 FIXED SUCTION CONVEYOR Ø80 KIT 143028B7B0 PNEUMAT. OPERATED 4-WAY VALVE KIT 1627100300 SUCTION CONVEYOR Ø80 160858KNB0...

  • Page 24: Spare Part Data Sheet - Rv520

    . 06 – RV520 PARE PART DATA SHEET 21-03-2016 RV 520 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 24 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 25 SEAL 65X45X8 1892006400 KIT SHAFT ANTERIEUR RV 360-520 4022200113 SEAL 70X55X15 VIT. 1892006500 KIT REAR SHAFT RV 360-520 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 25 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)

  • Page 26: Spare Part Data Sheet - Rv520 - Accessories

    . 09 – RV520 - A PARE PART DATA SHEET CCESSORIES 21-03-2016 RV 520 - A CCESSORIES Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 26 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)

  • Page 27: Tel . +39 0434 636811 Fax

    SCREW 12,9 M10X10 GALV. 4026350706 WASHER GROWER 8 FLAT SEC. GALV. 4026102807 SCREW TE 8,8 M8X25 UNI5931 GALV. 1627504900 THREADED MANIFOLD Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 27 / 32 e-mail: info@jurop.it...
  • Page 28 1610052300 HDR RV FLANGE COUPLING 4026136005 SCREW 12,9 M8X12 1612501000 HDR MOTOR MOUNTING FLANGE 4026136009 SCREW 12,9 M8X20 1617015500 TAB RV360-520 HDR 4026171203 SCREW 8,8 M12X40 GALV. 16171001E0 SQUARE HDR 4026305508 SELF-LOCKING NUT M12 1622010200 RV CONVEYOR DOWEL PIN 4026350505 WASHER GROWER 8 GALV.

  • Page 29: Cooling Fans Installation

    Respect the suggested distance of 9 mm in between the fan hub and the end of stroke on the shaft. • Use a spacer to keep the suggested distance. Pic. 9.2 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 29 / 32 e-mail: info@jurop.it...
  • Page 30 3° time: If necessary, check one last time the screws (Torque=16Nm) to be sure that they have been tightened evenly. Pic. 9.7 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 31 . 09 21-03-2016 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 31 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 32 33082 Azzano Decimo, PN (ITALY) Tel. +39 0434 636811 Fax. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it Jurop SpA reserves the right to modify the products described in this manual without prior notice. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...

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Rv520

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