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jurop HELIX 220 Original Instructions Manual
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jurop HELIX 220 Original Instructions Manual

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Rev. 08
20-01-2020
EN
HELIX
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Summary of Contents for jurop HELIX 220

  • Page 1 HELIX Rev. 08 20-01-2020...
  • Page 2 2020 – Jurop – Azzano Decimo (PN) Reproduction, electronic storage and dissemination, even partial, are prohibited. Jurop reserves the right to modify the products described in this manual without prior notice. Any product names mentioned herein are the trademarks of their respective owners.
  • Page 3 Precautions when starting the system Maintenance pag. Ordinary maintenance Extraordinary maintenance Malfunctions: troubleshooting pag. Scrapping pag. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 3 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 4 Year of manufacture Max Pressure Maximum speed at maximum vacuum rate Maximum speed at vacuum ratee equal of 80% Maximum required power Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 4 / 60 e-mail: info@jurop.it...
  • Page 5 LOBE WORM SCREW PROFILE ROTORS OVERHEATING THERMOSTAT LIFTING POINTS CLAPET VALVE FRONT COVER AIR INJECTION COOLING SYSTEM REMOVABLE LIFTING POINTS OIL LEVEL PLUG Weight HELIX 220 HELIX 300 HELIX 450 HELIX 750 HELIX 1200 HELIX 1500 HELIX 2000 Direct transmission 152 kg...
  • Page 6 Vertical ports Right hand shaft Left hand shaft Upper shaft Lower shaft Hydraulic motor Note: HELIX 220 M (with gearbox 3:1) is available only in the following arrangements HELIX DX-O-B and HELIX SX-O-B. HELIX 220-…-1200 dimensions 275.5 413.5 68.5 HELIX...
  • Page 7 Ø70 1671 1500 HELIX UNI EN 1092-1 DN300 PN10 Ø90 2000 HELIX UNI EN 1092-1 * Trasmissione idraulica HELIX 220 M Dimensions HELIX 220 MOLT. 275.5 425.5 72.5 Weight -0.009 DN100 PN6 HELIX 220 MOLT. 45 g6 48.5 188 Kg -0.025...
  • Page 8 Counter pressure at the exhaust port: 1013 mbar abs. Tolerances on the air flow and power: ±5% HELIX 220 M performances are identical to HELIX 220 performances. The rotation speed of the HELIX 220 M is 1/3 of the rotation speed showed on the graphs 1400...
  • Page 9 3300 3100 2900 2700 2500 2300 2100 1900 1700 GRADO VUOTO (%) VACUUM RATE Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 9 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 10 3300 3100 2900 2700 2500 2300 2100 1900 1700 VACUUM RATE GRADO VUOTO (%) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 10 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 11 GRADO VUOTO (%) 2500 2400 2200 2000 1800 1600 VACUUM RATE GRADO VUOTO (%) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 11 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 12 GRADO VUOTO (%) 2500 2400 2200 2000 1800 1600 VACUUM RATE GRADO VUOTO (%) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 12 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 13 . 08 – 220-300-450-750-1200-1500-2000 20-01-2020 INSTALLATION USE AND MAINTENANCE MANUAL HELIX Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 13 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 14 . 08 – 220-300-450-750-1200-1500-2000 INSTALLATION USE AND MAINTENANCE MANUAL HELIX 20-01-2020 VACUUM RATE VACUUM RATE Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 14 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 15 Suction temperature: 1013 mbar abs. Tolerances on the air flow and power: ±5% HELIX 220 M performances are identical to HELIX 220 performances. The rotation speed of the HELIX 220 M is 1/3 of the rotation speed showed on the graphs 1400...
  • Page 16 ∆ PRESS. (MBAR) 3400 3300 3100 2900 2700 2500 2300 2100 1900 1700 ∆ PRESS. (MBAR) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 16 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 17 ∆ PRESS. (MBAR) 3400 3300 3100 2900 2700 2500 2300 2100 1900 1700 ∆ PRESS. (MBAR) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 17 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 18 1200 1000 ∆ PRESS. (MBAR) 2500 2400 2200 2000 1800 1600 ∆ PRESS. (MBAR) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 18 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 19 1500 1000 ∆ PRESS. (MBAR) 2500 2400 2200 2000 1800 1600 ∆ PRESS. (MBAR) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 19 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 20 . 08 – 220-300-450-750-1200-1500-2000 INSTALLATION USE AND MAINTENANCE MANUAL HELIX 20-01-2020 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 20 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 21 . 08 – 220-300-450-750-1200-1500-2000 20-01-2020 INSTALLATION USE AND MAINTENANCE MANUAL HELIX Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 21 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 22 80% ∆ press 600 mbar vac 50% 4200 vac 80% ∆ press 600 mbar HELIX 220 M Lw (A) Lp (A) Rotation Speed Vacuum/Pressure Noise power of the only pump. Noise pressure of the only pump at 7m in free field.
  • Page 23 2000 vac 80% ∆ press 600 mbar vac 50% 2400 vac 80% ∆ press 600 mbar Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 23 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 24 2.5. Usage limitations (bar rel.) max (bar) (°C) (°C) Model Max continuous Max intermittent Max continuous HELIX 220 2500 4200 HELIX 220 MOLT. 1400 HELIX 300-450 1700 3300 HELIX 750-1200 1000 2400 HELIX 1500 1000 2600 HELIX 2000 2100 : inlet relative pressure...
  • Page 25 • Do not use the aspirator over its designed limits: the machine may characteristics. be damage and the operator may be injured. • Please contact JUROP’s Technical dept. if necessary. Do not exceed the power supply parameters indicated in the technical tables (see paragraph 2.3 - 2.6).
  • Page 26 • Make sure the pump has its identification plate affixed on the front HELIX 220 – With Gearbox cover. Pump without such identification are to be considered anonymous and potentially dangerous: in such an event, they must not be used, otherwise the manufacturer will be deemed free from any liability whatsoever.
  • Page 27 Vacuum Pump Over-pressure safety relief valve Clapet valve Silencer 4-way change-over valve (optional) Suction filter Overheating safety venting valve (optional) Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 27 / 60 e-mail: info@jurop.it...
  • Page 28 FUSE 4& • The minimum pipeline inner diameter (Di) of the injection system must be: TERMOSTATIC SWITCH Model Inner diameter HELIX 220 98 mm HELIX 300 110 mm 4& HELIX 450 127 mm HELIX 750 160 mm 4&...
  • Page 29 ALINGN PULLEY GROVES AND BELTS b. AC power supply: 24 V; c. Protection: IP65 (IEC 529 and DIN 40050); Pic. 4.8 d. Room temperature: from -40 to +125°C. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 29 / 60 e-mail: info@jurop.it...
  • Page 30 T. max (N) L. max (mm) Pd Min. Transmission (mm) N° grooves Belt Type Model HELIX 220 4200 3000 4 x SPA HELIX 220 M 1400 3800 4 x SPB HELIX 300 3300 3500 4 x SPB < 2800 5000...
  • Page 31 • The inductive sensor must be powered at 12-24V DC from the rev counter. Model Z (teeth n. of the inductive sensor gear) HELIX 220-300-450-750 HDR HELIX 1200-1500 HDR HELIX 2000 HDR • In the picture the wiring of tachometer sensor.
  • Page 32 Attention: rotation in the wrong direction is 4. Start the pump at low speed (about 1000 rpm for HELIX 220-300- allowed at slow speed: possible damage to the 450; 500 rpm for HELIX 220M-750-1200-1500; 400 rpm for line and/or pump.
  • Page 33 • It is recommended to refill the oil level always with the same type: avoid mixing of various oil types. • Check and change also the washer mounted with the discharge plug. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 34 • Use appropriate protective equipment (recommended IPDs: gloves and googles. • See Pic. 6.1. • The flush kit is a specific tool for the maintenance of JUROP • Remove the transmission. vacuum pumps. The regular use of the kit helps reducing the repair •...
  • Page 35 • Clean the inside surface of the body and rotors with solvents and must be performed at a Service Centre authorised by Jurop. scrape without scratching. • Drain the solvent used through the FD cap (Fig. 4.1). Dispose of in The servicing operations which require the pump compliance with the standards in force.
  • Page 36 Do not dispose of in the environment. Dispose of in compliance with the standards in force. Material Cast Iron Steel Alluminum Bronze Rubber Gasket HELIX 220 79 % 13 % 6.8 % 0.0 % 0.1 % 0.1 % 0.6 % HELIX 300...
  • Page 37 . 08 – 220-300-450-750-1200-1500-2000 20-01-2020 INSTALLATION USE AND MAINTENANCE MANUAL HELIX 9. Accessories Mufflers: models and dimensions HELIX 220-300 HELIX 450 HELIX 750 HELIX 1200 HELIX 220-300 HELIX 450 HELIX 750 HELIX 1200 - 1500 MODELLO EXHAUST INJECTION EXHAUST INJECTION...
  • Page 38 • Adjust movement speed by applying two unidirectional flow control valves. Full rotation should not take less than 1 second. • Fluid filtration: ensure a level equal to or greater than the recommended value. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 39 240 kg 18521087E0 Suction group (pneumatic 4way valve) Note: Dimensions in brackets refer to HELIX models with the old pneumatic actuator. HELIX 220 Suction Unit HELIX 300 Suction Unit Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...
  • Page 40 INSTALLATION USE AND MAINTENANCE MANUAL HELIX 20-01-2020 HELIX 450 Suction Unit HELIX 750 Suction Unit HELIX 1200 Suction Unit Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 40 / 60 e-mail: info@jurop.it...
  • Page 41 4 ways valve and the suction filter. • It is possible to install the manifold group in all the HELIX750 excepts for the arrangements SX-O-B e DX-O-A (read par. 2.1). Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...
  • Page 42 . 08 – SPARE PART DATA SHEET HELIX 20-01-2020 HELIX 220 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 42 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 43 1627104700 INJECTION MANIFOLD 4027400413 CLAPET VALVE DN125 PN6 1640102100 FRONT COVER 4028249B00 THERMOSTAT 1640102200 REAR COVER 1647001200 OIL DISC 1892007600 GASKET KIT HELIX 220 1651002RA0 TIMING GEAR 1662500800 BENCH HELIX 220 HDR 16625009E0 BENCH 14701004E0 JOINT 16630A1XB0 THERMOSTAT HOUSING 16100226E0...
  • Page 44 . 08 – SPARE PART DATA SHEET HELIX 20-01-2020 HELIX 220 MULTIPLIER Code Description Q.ty Code Description Q.ty 1610512300 FLANGE 4022200412 Y-SEAL 45X65X8 161058B2B0 FRONT FLANGE 4023105008 BEARING 21309 E/C3 162404TQB0 BUSHING 4023105009 BEARING 22207 E/C3 1624082EB0 SPACER 4026102808 SCREW TE 8.8 M8X30 ZINC.
  • Page 45 . 08 – 300-450 20-01-2020 SPARE PART DATA SHEET HELIX HELIX 300-450 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 45 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 46 SCREW TCEI M 8 X 20 ZINC. 4026121807 SCREW TCEI M10 X 20 ZINC. 4026121815 SCREW TCEI M 10 X 60 ZINC. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 46 / 60 e-mail: info@jurop.it...
  • Page 47 20-01-2020 SPARE PART DATA SHEET HELIX HELIX 750-1200 HELIX 1200 INJECTION MANIFOLD WITH VERTICAL PORT ON REQUEST Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 47 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 48 SCREW M6X10 4026350713 WASHER GROWER 20 ZINC. 4026101813 SCREW M20X50 4027400416 CLAPET VALVE DN250 PN6 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 48 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 49 HYDRAULIC MOTOR (HELIX 1200) 4026401806 PIN 10X36 4024107785 HYDRAULIC MOTOR (HELIX 1500) 40283PUB27 INDUCTIVE SENSOR Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 49 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 50 . 08 – 1500 SPARE PART DATA SHEET HELIX 20-01-2020 HELIX 1500 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 50 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 51 SCREW TE M8X16 ZINC. 4026103217 SCREW TE M16X75 ZINC. 4026103316 SCREW TE M22X70 ZINC. 4026120506 SCREW TCEI M10X30 ZINC. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 51 / 60 e-mail: info@jurop.it...
  • Page 52 . 08 – 2000 SPARE PART DATA SHEET HELIX 20-01-2020 HELIX 2000 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 52 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 53 SCREW TCEI M14X40 ZINC. 4026121114 SCREW TCEI M18X55 ZINC. 4026121221 SCREW TCEI M16X120 ZINC. 4026121708 SCREW TCEI M12X25 ZINC. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 53 / 60 e-mail: info@jurop.it...
  • Page 54 SIDE OIL TANK 4026904503 PLUG M20X1,5 4023125000 BUSHING 4026910103 PLASTIC VENT 1" 4024405400 VALVE G1/8 4021102005 PIPE RILSAN HELIX 220 Suction Unit Pos. Code Description Q.ty 1445002900 AIR FILTER (SMALL) 14450MNZB0 FILTER DFR/C 140 1488102900 4-WAYS VALVE 4" PNEUMATIC 16100378E0...
  • Page 55 WASHER GROWER M16 PIATTA 4026359003 WASHER 21.5X26X1.5 4026713008 FLANGE 4026904001 PLUG 1/2 4027400414 CLAPET DN150 PN6 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 55 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 56 WASHER GROWER M16 ZINC. 4026356111 WASHER M20 4026701606 PLUG 1’’¼ 4026702707 WASHER 1’’¼ 4027400416 CLAPET DN250 PN6 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 56 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 57 PLUG 3" 4026702712 WASHER 3" 4026103212 SCREW TE 8.8 M16X50 ZINC. 4027400417 CLAPET DN300 PN6 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 57 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 58 . 08 20-01-2020 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 58 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 59 . 08 20-01-2020 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 59 / 60 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 60 A.T. Jurop SpA Via Crosera, 50 33082 Azzano Decimo, PN (ITALY) Tel. +39 0434 636811 Fax. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it Jurop SpA reserves the right to modify the products described in this manual without prior notice. 60 /...

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