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Rev. 00
09-11-2023
EN
HELIX SYSTEM
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Summary of Contents for jurop HELIX 140

  • Page 1 HELIX SYSTEM Rev. 00 09-11-2023...
  • Page 2 2023 – Jurop – Azzano Decimo (PN) Reproduction, electronic storage and dissemination, even partial, are wholly prohibited. Jurop reserves the right to modify the products described in this manual without prior notice. Any product names mentioned herein are the trademarks of their respective owners.
  • Page 3: Table Of Contents

    Suction unit Silencers Air filter Cyclone purifier Gearbox Vacuum gauge and remote thermometer SPARE PARTS SHEET – HELIX 140-180-220 SYSTEM SPARE PARTS SHEET – HELIX 300 SYSTEM Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 3 / 32 e-mail: info@jurop.it...
  • Page 4: General Warnings

    Each HELIX SYSTEM unit has an identification plate, in which the following are detectable: code, model, serial number (the same as the vacuum pump/compressor) and year of construction. Fig. 1.1 Each HELIX vacuum pump/compressor can only be installed if it has an identification plate. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 5: Request For Spare Parts

    AIR FILTER GEARBOX DRIVE PRESSURE GAUGES & REMOTE THERMOMETER DUAL STAGE CYCLONE SHUT-OFF Fig. 2.1 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 5 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 6: Dimensions Helix 140-180-220 System

    . 00 HELIX SYSTEM INSTALLATION, USE AND MAINTENANCE MANUAL 09-11-2023 2.1. Dimensions HELIX 140-180-220 SYSTEM 39.5 Ø 2.8 Ø 5 H.S. 140 1004 1234 Ø 69.8 Ø 116 40.5 Ø 2.8 Ø 5 H.S. 180 1029 1234 Ø 69.8 Ø 116 10.6...
  • Page 7: Dimensions Helix 300 Hyd System

    REFERENCE CONDITIONS - The data shown in the table are subject to a tolerance of +/- 5%. Conveyed gas: air Reference temperature: 20°C(68°F) Vacuum operation: atmospheric discharge Reference absolute pressure: 1013mbar (14.7psi) Pressure operation: atmospheric intake Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 7 / 32 e-mail: info@jurop.it...
  • Page 8: Hydraulic Motor Power Supply

    Based on the final use of the unit, the insertion in the housing machine and the typology of the same, the designer of the housing machine must apply safety signals (pictograms) to warn the operator on the risk still present. These pictograms essentially refer to three categories: Jurop SpA . +39 0434 636811 F .
  • Page 9: Intended Use

    The unit has no components or accessories that are potentially dangerous, or that can move during lifting, handling or tilting. When moving, do not lift the packaging or the machine more than 50 cm from the ground. Proceed with the final lifting only near the installation point. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...
  • Page 10: Example Of Unit Installation On Vehicle

    The unit must be connected to the frame by at least 8 M16 class 8.8 bolts, distributed over the entire area. Arrange bolts on a 4x2 matrix; when possible, increase the number of bolts. Use frame bolts, fine pitch screws and flanged nuts. Fig. 4.2 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 11: Assembly - Power Transmission

    DRAINAGE DRAINAGE LEVEL OIL TANK COUNTERCLOCKWISE ROTATION CLOCKWISE FILL BEFORE STARTING Fig. 4.4 ROTATION Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 11 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 12 Fig. 4.6 The design of the pipes is the responsibility of the machine / plant manufacturer. The design of the pipes is the responsibility of the machine / plant manufacturer. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...
  • Page 13: Start-Up And Preventive Checks

    Internal washing of the vacuum pump/compressor ● Gearbox Lubricant replacement JUROP S.p.A. provides technical support for any information. Maintenance operations that require complete disassembly of the HELIX vacuum pump/compressor should be performed at an authorized JUROP service center. Jurop SpA .
  • Page 14: Helix Compressor / Vacuum Pump

    GR MU EP 2 SHELL ALVANIA G. EP 2 MOBIL MOBILUX EP 2 TENNEX UNI. GREASE EP 2 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 14 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 15 . 00 HELIX SYSTEM INSTALLATION, USE AND MAINTENANCE MANUAL 09-11-2023 The following table shows the amounts of lubricant contained in the front and rear boxes. FRONT BOX REAR BOX HELIX 140 0,25 l 0,5 l HELIX 180 0,25 l 0,5 l...
  • Page 16: Suction Unit

    Fluid filtration: ensure a level equal to or greater than the recommended value. In the event of pneumatic supply failure, the suction unit inverter will remain in the same position it was when the failure occurred. Jurop SpA . +39 0434 636811 F .
  • Page 17: Silencers

    The discharge silencer (when assailed by compressor / vacuum pump discharge airflows) is subjected to the passage of high-temperature air that may cause overheating (over 90°C). Fig. 5.6 Use all means necessary to avoid contact. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 18: Air Filter

    The following table shows the main operating parameters concerning maximum flow rate, design pressure and weight of the cyclone purifier. Maximum air flow rate 1850 m³/h (HELIX 300), 1280 m³/h (HELIX 140-…220) Design pressure -1/+4 bar Jurop SpA .
  • Page 19 We recommend verifying the operation of the overflow valve periodically, ensuring that the floating ball can move freely. Remove cover and basket, checking seals and gaskets for wear. Replace if necessary. Clean and reinstall the previously removed components. Jurop SpA . +39 0434 636811 F .
  • Page 20 The final manufacturer should provide the necessary space for maintenance activities on the pressure relief valves. Maintenance and calibration of pressure relief valves should be carried out by trained personnel. Incorrect calibration can damage the machine. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...
  • Page 21: Gearbox

    Maximum operating temperature: 180°C. If during vacuum operation, the pump temperature reaches and/or exceeds 180°C, stop the vacuum pump. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...
  • Page 22 During pressure operation, the air injection cooling system is not active. Vacuum/pressure operation: refer to the performance table, in the presence of the gearbox drive consider the multiplication ratio. Maximum pressure 15 psig (1 bar). Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it...
  • Page 23: Spare Parts Sheet - Helix 140-180-220 System

    . 00 SPARE PARTS SHEET – HELIX 140-180-220 SYSTEM 09-11-2023 HELIX 140-180-220 SYSTEM IN FIGURE HELIX 220 SYSTEM CODE 18140088E0 ● ● 41 41 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 23 / 32 e-mail: info@jurop.it...
  • Page 24 . 00 SPARE PARTS SHEET – HELIX 140-180-220 SYSTEM 09-11-2023 ○ ○ 44 43 55 47 ○ ○ ● ● ○ 51 36 20 67 72 30 ○ Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...
  • Page 25 . 00 SPARE PARTS SHEET – HELIX 140-180-220 SYSTEM 09-11-2023 HELIX 140-180-220 SYSTEM Pos. Code Description Pos. Code Description 13630058E0 HELIX 140 PUMP 4026350708 GALV. FLAT SECT. GROWER WASHER 10 13630059E0 HELIX 180 PUMP 4026350709 GALV. FLAT SECT. GROWER WASHER 12...
  • Page 26: Spare Parts Sheet - Helix 300 System

    SPARE PARTS SHEET – HELIX 300 SYSTEM 09-11-2023 HELIX 300 SYSTEM IN FIGURE HELIX 300 SYSTEM CODE 18140084E0 ● ● Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 26 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 27 SPARE PARTS SHEET – HELIX 300 SYSTEM 09-11-2023 ○ ○ ● ○ ○ ● 50 52 ○ ○ Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 27 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 28 GALV. GROWER WASHER 14 4026350807 STAINLESS STEEL GROWER WASHER 12 4026357005 GALV. FLAT WASHER M8 * HEXAGON SOCKET HEAD CAP SCREW Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 28 / 32 e-mail: info@jurop.it...
  • Page 29 . 00 09-11-2023 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 29 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 30 . 00 09-11-2023 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 30 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 31 . 00 09-11-2023 Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n° 50 31 / 32 e-mail: info@jurop.it 33082 Azzano Decimo, PN (Italia)
  • Page 32 33082 Azzano Decimo, PN (ITALY) Tel. +39 0434 636811 Fax. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it Jurop SpA reserves the right to modify the products described in this manual without prior notice. Jurop SpA . +39 0434 636811 F . +39 0434 636812 http://www.jurop.it Via Crosera n°...

This manual is also suitable for:

Helix 180Helix 220Helix 300Helix 300 hyd

Table of Contents