VAT 48.2 Series Installation, Operating, & Maintenance Instructions

All-metal gate valve with extended and compact pneumatic actuator dn 63-160 (i.d. 2 1/2 - 6")

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All-Metal Gate Valve
with extended and compact pneumatic
actuator
This manual is valid for the valve ordering number(s):
extended:
48236- . E14/24/34/44
48240- . E14/24/34/44
48244- . E14/24/34/44
The fabrication number is indicated on each product as per the label
below (or similar):
made in Switzerland
Fabrication No.:
patented
482 . . – . . . . – . . . . / . . . .
A – . . . . . .
Explanation of symbols:
Read declaration carefully before you start any other
action!
Attention!
Product is in conformity with EC guidelines,
if applicable!
Disconnect electrical power and compressed air
lines. Do not touch parts under voltage!
Read these «Installation, Operating & Maintenance Instructions» and the enclosed «General
Safety Instructions» carefully before you start any other action!
VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com
Installation, Operating & Maintenance Instructions
Series 48.2, DN 63-160 (I.D. 2 ½ - 6")
compact:
48236- . E71/72/73/74/77
48240- . E71/72/73/74/77
48244- . E71/72/73/74/77
. .
Fabrication number
Keep body parts and objects away from the valve
opening!
Hot surfaces; do not touch!
Loaded springs and/or air cushions are potential
hazards!
Wear gloves!
www.vatvalve.com
compact
273777ED
1/19
2007-03-30

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Summary of Contents for VAT 48.2 Series

  • Page 1 Do not touch parts under voltage! Read these «Installation, Operating & Maintenance Instructions» and the enclosed «General Safety Instructions» carefully before you start any other action! VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 1/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 2 VAT products. The VAT firmware contains a limited, time unlimited user license. The VAT firmware may not be used for purposes other than those intended nor is it permitted to make copies of the VAT firmware. In particular, it is strictly forbidden to give copies of the VAT firmware to other people.
  • Page 3: Table Of Contents

    5 Maintenance & repairs ............................12 6 Drawing................................... 13 7 Spare parts ................................14 8 Warranty ................................. 19 VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 3/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 4: Use Of Product

    Series 48.2, DN 63-160 (I.D. 2 ½ - 6") Use of product Use product for clean and dry indoor vacuum applications under the conditions indicated in chapter «Technical data» only! Other applications are only allowed with the written permission of VAT. Technical data Pressure range...
  • Page 5: Connections

    Connection «1» for air supply, connections «3» and «5» for exhaust Standard solenoid E4Gy Option: Solenoid for impulse actuation E4Gy VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 5/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 6: Electrical Connection

    Position indicators for max. 80°C ⎯ contact rating ≤ 50 V AC / DC; ≤ 1.2 A Standard position indicator Double position indicator VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 6/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 7 Lo = position indicator «open» Lo = position indicator «open» Lg = position indicator «closed» Lg = position indicator «closed» VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 7/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 8: Wiring Diagrams Solenoid And Position Indicator - Common Plug

    MV1 = solenoid 1 (close) MV2 = solenoid 2 (open) Lo = position indicator «open» Lg = position indicator «closed» VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 8/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 9: Operation

    • supply an impulse of specified control voltage to the coil for opening (pulse duration min. 50 ms) - with radiation resistant solenoid: • supply specified control voltage to the solenoid coil „open“ and coil „close“. VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 9/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com...
  • Page 10: Bakeout

    Standard solenoid: Valve closes Solenoid for impulse actuation (option): Valve position does not change, a started movement will be completed. Radiation resistant solenoid: Valve closes VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 10/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 11: Emergency Operation At Power Failure (E4Gy)

    If you need any further information, please contact one of our service centers. You can find the addresses on our website: http://www.vat.ch VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 11/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com...
  • Page 12: Maintenance & Repairs

    Contamination from the process may influence the function and requires more frequent maintenance. Before carrying out any maintenance or repairs, please contact VAT. It has to be individually decided whether the maintenance/repair can be performed by the customer or has to be carried out by VAT. The fabrication number on the valve made in Switzerland Fabrication No.:...
  • Page 13: Drawing

    Installation, Operating & Maintenance Instructions Series 48.2, DN 63-160 (I.D. 2 ½ - 6") Drawing VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 13/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 2007-03-30...
  • Page 14: Spare Parts

    10 86069-R1 44/1 44/1 Plate 81428-01 44/2 Screw N-6013-463 44/3 44/3 O-ring actuator for 10 N-7115-016 VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 14/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 2007-03-30...
  • Page 15 47/8 sound absorber N-7705-201 47/9 sound absorber N-7705-001 47/10 bushing N-7501-005 **) Specify voltage! (e.g. N-7510-2-220V 50Hz) VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 15/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 2007-03-30...
  • Page 16 42/2 Slider 69846-01 69846-01 42/10 Screw N-6024-531 N-6024-531 42/15 Socket N-8504-002 N-8504-002 VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 16/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 2007-03-30...
  • Page 17 82560-R1 indicator and solenoid 42/2 Slider 69846-01 42/10 Screw N-6024-531 42/15 Socket N-8504-002 Cable socket, snaked N-8504-005 VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 17/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 2007-03-30...
  • Page 18 241823 42/1 Position indicator 241824 42/2 Slider 241825 42/10 Screw N-6024-531 42/11 Spring ring N-6160-406 VAT Vakuumventile AG, CH-9469 Haag, Switzerland 273777ED 18/19 Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 2007-03-30...
  • Page 19: Warranty

    VAT shall fail to conform to the foregoing warranty or to the description thereof contained herein, the purchaser thereof, as its exclusive remedy, shall upon prompt notice to VAT of any such defect or failure and upon the return of...

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