Mini uhv gate valve with manual actuator (25 pages)
Summary of Contents for VAT 48124 E0 Series
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Installation, Operating & Maintenance Instructions All-metal gate valve with manual actuator Series 48 DN 16 – 320 mm (I.D. ⅝" – 12") This manual is valid for the following product ordering numbers: 48124- . E0. - ..48132- . E0. - ..48236- .
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VAT. Offenders are liable to pay damages. The original VAT firmware and updated state of the art versions of the VAT firmware are intended for use with VAT products. The VAT firmware contains a limited, time unlimited user license.
Series 48 Contents Description of product ................ 4 Identification of product ..................4 Use of product ..................... 4 Related documents ..................... 4 Important information ..................4 Technical data ..................... 4 Safety ....................5 Compulsory reading material ................5 Danger levels ...................... 5 Personnel qualifications ..................
Dimensional drawing Important information This symbol points to a very important statement that requires particular attention. Example: VAT disclaims any liability for damages resulting from inappropriate packaging. Technical data See product data sheet and dimensional drawing. 4/23 Edition 2013-05-21 600230EA...
Series 48 SAFETY Safety Compulsory reading material Read this chapter prior to performing any work with or on the product. It contains important information that is significant for your own personal safety. This chapter must have been read and understood by all persons who perform any kind of work with or on the product during any stage of its serviceable life.
SAFETY Series 48 Personnel qualifications WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. Safety labels Label Part No. Label size Location on valve (mm) DN 16–100: T-9001-155 20 ×...
Series 48 DESIGN AND FUNCTION Design and Function Design With manual actuator: Type 48 … - . E0 . - …. 1. Actuator 2. Valve body 3. Connecting flange 4. Sealing surface Figure 3-1 600230EA Edition 2013-05-21 7/23...
DESIGN AND FUNCTION Series 48 Function Valve is closed and opened manually by a spindle drive. Closing: The valve mechanism moves towards the valve opening until it touches the mechanical stop (4). Due to continued pressure, valve gate (1) and counter-plate (2) spread apart and effect leaktight closing.
Make sure that the supplied products are in accordance with your order. Inspect the quality of the supplied products visually. If it does not meet your requirements, please contact VAT immediately. Store the original packaging material. It may be useful if products must be returned to VAT.
INSTALLATION Series 48 Use a crane for lifting valves DN100 and larger out of the transport box; see «Figure 4-1». Weight of valves; see chapter product data sheet. 1 Eyebolts 2 Lifting ropes A Valve movement direction B Support required to stabilize the valve Figure 4-1...
Series 48 INSTALLATION 4.2.1 Preparation for installation WARNING Danger of injury in case of insufficient skills Inappropriate handling may cause serious injury or property damage. Make sure that the valve does not topple or fall down while removing the protective covers from the flanges. NOTICE Sensitive product Valve parts may get damaged.
INSTALLATION Series 48 Clean sealing surfaces; see «Figure 3-1» on page 7, with a cleanroom wiper soaked with pure alcohol (Isopropanol). Clean surface with clean, oil free compressed air. 4.2.2 Mounting to the system The valve seat side is marked with the symbol « » on flange «A»; see «Figure 4-3».
Series 48 INSTALLATION Electrical connection NOTICE Wrong voltage Electrical components may get damaged. Supply electrical components with the correct voltage. Connect position indicator (option) according to the product data sheet and dimensional drawing. 600230EA Edition 2013-05-21 13/23...
OPERATION Series 48 Operation WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. Normal operation Valve is closed and opened manually by a spindle drive. For technical details, see product data sheet. Operation under increased temperature Maximum allowed temperature, see product data sheet.
Check electrical power Product data sheet signal connected supply and wiring correctly? Leak at gate Condition of gate Please contact VAT www.vatvalve.com seal Condition of Please contact VAT www.vatvalve.com valve gate Leak at body Condition of bonnet seal and Please contact VAT www.vatvalve.com...
Impacts from the process may require more frequent maintenance. When the valve has reached the specified life cycle; see product data sheet, we recommend to have it serviced by VAT. Please contact your nearest VAT service center to get recommendations and an offer. You will find the addresses on our website www.vatvalve.com.
Repairs may only be carried out by the VAT service staff. In exceptional cases, the customer is allowed to carry out the repairs, but only with the prior consent of VAT. Please contact one of our service centers. You will find the addresses on our website www.vatvalve.com.
DISMOUNTING AND STORAGE Series 48 Dismounting and Storage WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. WARNING Heavy weight Physical overstraining. Use a crane to lift the product. NOTICE Contamination Product may get contaminated.
Series 48 DISMOUNTING AND STORAGE Storage NOTICE Wrong storage Inappropriate temperatures and humidity may cause damage to the product. Valve must be stored at: – relative humidity between 10% and 70% – temperature between +10 °C and +50 °C – non-condensing environment NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used.
Always use the original packaging material and handle product with care. When returning products to VAT, please fill out the VAT form «Declaration of Chemical Contamination» and send it to VAT in advance. The form can be downloaded from our website www.vatvalve.com.
Series 48 PACKAGING AND TRANSPORT Packaging Mount protective covers on flanges; see chapter «4.2.1 Preparation for installation». Pack valve appropriately, by using the original packaging material. VAT disclaims any liability for damages resulting from inappropriate packaging. Transport NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used.
DISPOSAL Series 48 Disposal WARNING Harmful substances Environmental pollution. Discard products and parts according to the local regulations. 22/23 Edition 2013-05-21 600230EA...
Non-original spare parts may cause damage to the product. Use original spare parts from VAT only. Parts may only be replaced by the VAT service staff. Please contact one of our service centers and specify the fabrication number of the product; see chapter «1.1 Identification of product». You will find the addresses on our website www.vatvalve.com.
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