E2S BExCBG05-05D Instruction Manual

E2S BExCBG05-05D Instruction Manual

Atex / iecex. flameproof combined beacon / beacon for use in flammable gas and dust atmospheres

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1) Introduction
The BExCBG05-05D is a flameproof combined beacon /
beacon which is certified to meet the requirements of the
ATEX directive 94/9/EC and the IECEx scheme. Each
beacon section produces a synchronised visual warning
signal and has a flash energy of 5 joules. The unit can be
used in hazardous areas where potentially flammable gas
and dust atmospheres may be present. The unit can be used
in Zone 1 and Zone 2 areas with gases in groups IIA and IIB
and with Temperature Classifications of T1, T2, T3, T4 and
T5 and can also be used in Zone 21 and Zone 22 areas for
combustible dusts and have an IP rating of IP 67 and a
surface temperature rating of T115ºC (T100ºC at +55ºC).
2) Marking
All units have a rating label, which carries the following
important information:-
BExCBG050-05D
Unit Type No.
Input Voltage: DC Units
AC Units
Codes:
Ex d IIB T4 for Ta –50°C to +70ºC
Ex d IIB T5 for Ta –50°C to +55ºC
Ex tD A21 IP6X T115°C based on max Ta of +70°C
KEMA 01ATEX2222X
Certificate No.
IECEx KEM 10.0024X
Epsilon x:
Equipment Group and
Category:
CE Marking:
Notified Body No.
"Warnings"
DO NOT OPEN WHEN AN EXPLOSIVE
GAS / DUST ATMOSPHERE IS PESENT
COVER BOLTS CLASS A4-80
USE HEAT RESISTING CABLES AND
CABLEGLANDS (Rated 110ºC) AT
AMB. TEMPERATURES OVER 40ºC
Year of Construction /
Serial No.
3)
Type Approval Standards
The units have an EC Type examination certificate issued by
KEMA and have been approved to the following standards:-
EN60079-0:2006 IEC60079-0:2004 (Ed4)
EN60079-1:2007 IEC60079-1:2007 (Ed6)
_______________________________________________________________________________________________________________________________
European Safety Systems Ltd. Impress House, Mansell Road, Acton, London W3 7QH
Document No. IS 2466
Issue E
INSTRUCTION MANUAL (ATEX / IECEx)
For use in Flammable Gas and Dust Atmospheres
12V or 24V or 48V
230V or 115V
II 2G/D
0518
i.e. 10 / 1DCB21000001
General Requirements
Flameproof Enclosure 'd'
19-03-10
BExCBG05-05D
Flameproof Combined Beacon / Beacon
EN61241-0:2006 IEC61241-0:2004 (Ed1)
EN61241-1:2004 IEC60079-1:2004 (Ed1)
4)
Installation Requirements
The unit must be installed in accordance with the latest
issues of the relevant parts of the EN60079 specifications or
the equivalent IEC specifications – Selection, Installation and
maintenance of electrical apparatus for use in potentially
explosive atmospheres (other than mining applications or
explosive processing and manufacture):-
EN60079-14:2008
IEC60079-14:2007 (Ed4)
EN60079-10:2003
IEC60079-10:2008 (Ed1)
The installation of the unit must also be in accordance with
any local codes that may apply and should only be carried
out by a competent electrical engineer who has the
necessary training.
5)
Zones, Gas Group, Category, IP Rating and
Temperature Classification
The BExCBG05-05D unit has been certified Ex d IIB T4 for
Ta –50ºC to +70ºC and Ex d IIB T5 for Ta –50ºC to +55ºC
for gas and Ex tD A21 IP6X T100ºC (Ta < +55ºC) or T115ºC
(Ta < +70ºC) for dust. This means that the units can be
installed in locations with the following conditions:-
Area Classification Gas:
Zone 1
Zone 2
Gas Groupings:
Temperature Classification:
Area Classification Dust:
Zone 21
Zone 22
Sheet 1 of 5
Electrical Installations in Hazardous
Areas (other than mines)
Classification of Hazardous Areas
Explosive gas air mixture likely to occur in
normal operation.
Explosive gas air mixture not likely to occur,
and if it does, it will only exist for a short time.
Group IIA
Propane
Group IIB
Ethylene
o
T1
400
C
o
T2
300
C
o
T3
200
C
o
T4
135
C
o
T5
100
C
Explosive dust air mixture likely to occur in
normal operation.
Explosive dust air mixture not likely to occur,
and if it does, it will only exist for a short time.
sales@e-2-s.com
Tel: +44 (0)208 743 8880
www.e-2-s.com
Fax: +44 (0)208 740 4200
Dust General
Requirements
Dust Enclosures tD

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Summary of Contents for E2S BExCBG05-05D

  • Page 1 Ex d IIB T5 for Ta –50°C to +55ºC Temperature Classification Ex tD A21 IP6X T115°C based on max Ta of +70°C The BExCBG05-05D unit has been certified Ex d IIB T4 for KEMA 01ATEX2222X Certificate No. Ta –50ºC to +70ºC and Ex d IIB T5 for Ta –50ºC to +55ºC IECEx KEM 10.0024X...
  • Page 2: Location And Mounting

    replacing the beacon section casting, ensure that it is square IP Rating: IP67 T100ºC Ta < +55ºC with the chamber beacon section casting before inserting. T115ºC Ta < +70ºC Carefully push the cover beacon section in place allowing time for the air to be expelled. Only after the cover beacon Equipment Category: 2G/D section casting is fully in place should the four M6 Stainless...
  • Page 3: Cable Selection

    If both beacons are wired to the same power supply Cable Glands always use the flexible interconnecting wires provided. The BExCBG05-05D unit has dual cable gland entries which COVER BEACON SECTION CONNECTIONS have an M20 x 1.5 entry thread as standard or a PG13.5 thread as a special.
  • Page 4 -ve terminals for the input and output On BExCBG05-05D DC units, dc reverse line monitoring can wiring. be used if required. All DC units have a blocking diode fitted in their supply input lines on both beacon sections. An end of Wires having a cross sectional area of up to 4mm²...
  • Page 5 Beacon be made common to both the chamber and cover beacons to reduce the number of cores in the cable. BExCBG05-05D DC Combined Beacon Unit Beacons Wired for Independent Operation Unit No. 2 Unit No. 1 Unit No. 3 Co ver...

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