Belshaw Brothers Donut Robot Mark II Operator's Manual
  1. Manuals
  2. Brands
  3. Belshaw Brothers Manuals
  4. Commercial Food Equipment
  5. Donut Robot Mark II
  6. Operator's manual

Belshaw Brothers Donut Robot Mark II Operator's Manual

Hide thumbs Also See for Donut Robot Mark II:
Table of Contents

Advertisement

Quick Links

Donut Robot
Mark II & Mark II GP
Operator's Manual
Belshaw Adamatic Bakery Group
th
814 44
Street Northwest, Suite 103
Auburn, WA 98001 USA
Phone: (206) 322-5474  Fax: (206) 322-5425
E-mail: service@belshaw.com  http://www.belshaw-adamatic.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Donut Robot Mark II and is the answer not in the manual?

Questions and answers

Related Manuals for Belshaw Brothers Donut Robot Mark II

Summary of Contents for Belshaw Brothers Donut Robot Mark II

  • Page 1 Donut Robot  Mark II & Mark II GP Operator’s Manual Belshaw Adamatic Bakery Group 814 44 Street Northwest, Suite 103 Auburn, WA 98001 USA Phone: (206) 322-5474  Fax: (206) 322-5425 E-mail: service@belshaw.com  http://www.belshaw-adamatic.com...
  • Page 2 If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. The freight company has accepted the responsibility for the safe delivery of our machines. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise damaged.

  • Page 3: Table Of Contents

    Filter Flo Siphon Shortening Reserve Tank Donut-Making Helps Tips on Making Quality Cake Donuts Calculating Correct Water Temperature Ratios of Plunger Sizes to Donut Weights Temperature Conversion Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 4 Preface  Hot shortening can cause serious burns. The Donut Robot Mark II is designed to automatically cut and fry cake donut products, Make sure that the system and the and to fry yeast-raised donut products. It is not shortening are cool before attempting designed to cut or fry any other products.

  • Page 5: Operation

     Put solid shortening into the kettle, the swing column throw arm and swing the packing it tightly around the elements hopper away from over the fryer. and bulbs. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 6 If the hopper does become empty, you must prime it again. 12. Turn on the cutter using the power switch on the cutter head. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1012EN Donut Robot Mark II OM...

  • Page 7: Making Yeast-Raised Donuts

    WARNING Hot shortening causes severe burns.  Put solid shortening into the kettle, packing it tightly around the elements and bulbs. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 8 Allow the system to cool down. HOT Table as needed. SHORTENING IS DANGEROUS. 3. Determine the cause of the jamming. 4. Clear it. 5. Restart the system. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1012EN Donut Robot Mark II OM...

  • Page 9: Cleaning

     When washing parts by hand, wash each cutter head assembly. part separately; do not put any other utensil or dish in the sink with the part being washed. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...

  • Page 10: Cleaning The Conveyor And The Kettle

    Let the Assembly. shortening drain off of the conveyor and d. Lift out the turner assembly. See Figure into the kettle. See Figure 3-1. 3-3. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1012EN Donut Robot Mark II OM...
  • Page 11  Tilt the heater head assembly back, raising the heating element out of the Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 12 Filter Flo to siphon the cleaning have removed it. solution into one or more large metal 12. Tilt the heater assembly down. buckets. (See the instructions in Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1012EN Donut Robot Mark II OM...
  • Page 13 Lift the kettle out of the fryer case, if you have not done so already. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 14 Assemble the Donut Robot as before. Make sure no water is in the drain or drain tube. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1012EN Donut Robot Mark II OM...

  • Page 15: Maintenance

    Figure 4-1. Lubricating the Connecting Rod. Weekly Apply a few drops of SAE 30 machine oil to the swing column where it contacts the swing column bracket. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...

  • Page 16: Related Products

    Does not H = 11 3/4”/ 50 Hz include proofing 30 cm cloths or proofing boards. Belshaw Bros., Inc.  www.belshaw.com  Phone 206-322-5474  Fax 206-322-5425 MN-1012EN Donut Robot Mark II OM...
  • Page 17 Feed Table Set the Donut Robot to cut one cut per and fall onto the work surface. pocket. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 18 Feed Table. Each chain should have the same tension. Tighten the hex head bolts that hold the roller shaft. Belshaw Bros., Inc.  www.belshaw.com  Phone 206-322-5474  Fax 206-322-5425 MN-1012EN Donut Robot Mark II OM...
  • Page 19 To use the Roto Cooler: Place the Roto Cooler near the outfeed end of the Donut Robot so donuts will fall into Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...

  • Page 20: Icing Finishing Tree And Roto Cooler

    Bruel & Kjaer sound level meter, type 2236. The Roto Cooler is meant to be used on a flat, stationary table or countertop. Belshaw Bros., Inc.  www.belshaw.com  Phone 206-322-5474  Fax 206-322-5425 MN-1012EN Donut Robot Mark II OM...

  • Page 21: Sugaring Tray And Roto Cooler

    The operator is expected to read and follow these instructions. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...

  • Page 22: Filter Flo Siphon

    Position the opening of the siphon tube near the bottom of the kettle. Tighten the thumb screw in the mounting bracket. Figure A-5. Filter Flo Siphon. Belshaw Bros., Inc.  www.belshaw.com  Phone 206-322-5474  Fax 206-322-5425 MN-1012EN Donut Robot Mark II OM...
  • Page 23 Tighten the thumb screw. i. Restart the siphon, as explained in step 1. j. Continue watching the container and repeat the above procedure as needed. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 24 Drain the remaining shortening and discard it; it will be full of sediment. Belshaw Bros., Inc.  www.belshaw.com  Phone 206-322-5474  Fax 206-322-5425 MN-1012EN Donut Robot Mark II OM...

  • Page 25: Shortening Reserve Tank

    Shortening Reserve Tank and wash it. Be careful if you put hot shortening into the tank. Hot shortening can cause serious burns. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...

  • Page 26: Donut-Making Helps

    The donuts may also become dense inside. Belshaw Bros., Inc.  www.belshaw.com  Phone 206-322-5474  Fax 206-322-5425 MN-1012EN Donut Robot Mark II OM...

  • Page 27: Calculating Correct Water Temperature

    10-17 oz/283-482 g 18.3 176.7 1 9/16” 14-21 oz/397-595 g 21.2 179.4 1 13/16” 19-23 oz/539-652 g 23.9 182.2 26.7 185.0 162.8 187.8 165.6 190.6 168.3 193.3 Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II OM MN-1012EN...
  • Page 29 Donut Robot  Mark II & Mark II GP Technical Supplement Belshaw Adamatic Bakery Group 814 44 Street Northwest, Suite 103 Auburn, WA 98001 USA Phone: (206) 322-5474  Fax: (206) 322-5425 E-mail: service@belshaw.com  http://www.belshaw-adamatic.com...
  • Page 30 If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. The freight company has accepted the responsibility for the safe delivery of our machines. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise damaged.
  • Page 31 Taking Care of the Plunger, Hopper, and Cylinder Troubleshooting Mark II FT-42 Feed Table Electrical Components Adjusting the Thermostat (Temperature Control) Appendix Parts List Drawing Insert Page Insert Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...
  • Page 32 While we have made every effort to inform you of how to behave safely, Belshaw Adamatic denies any liability for the use of the information contained herein. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...

  • Page 33: Installation

    Mark II, please study the  photograph below. cutter head plunger hopper heater head Swing column fryer swing connecting rod conveyor Figure 1-1. Donut Robot Mark II. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...

  • Page 34: Unpacking The Fryer

    Initial Cleaning Install the heater head assembly as follows: Thoroughly clean your Donut Robot Mark II a. Align the holes in the heater head end before using it. Remove all packing materials. caps with the holes in the heater head Use household dishwashing detergent.
  • Page 35 If you are preparing to make yeast-raised donuts, skip steps 7 and 8 and proceed to step 9. Insert the swing column into the swing column-mounting bracket. Make sure the Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...

  • Page 36: Assembling The Cutter

    (See Figure 1- d. Lower the connecting rod and insert the pin into the hole near the top of the plunger center rod. (See Figure 1-7.) Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...

  • Page 37: Adjusting The Hopper

    Hold the cutter and the hopper from below. b. Loosen the setscrew in the lower set collar on the swing column. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...

  • Page 38: Leveling And Securing The Fryer

    Tighten nuts onto the bolts to ensure that the workstation. Donut Robot will not move. 10. Move the fryer to its new location. 11. Install the heater head. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...
  • Page 39 14. To prevent tripping, coil the cutter head power cord. Move and install the cutter head. 15. Move and install the hopper and the plunger. 16. Level and secure the fryer. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...

  • Page 40: Maintenance

    Remove the back cover of the heater head. Lightly coat the gear teeth with food grade grease. See Figure 2-3. Figure 2-1. Lubricating the Connecting Rod. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...

  • Page 41: Checking The Thermostat

    The plunger, hopper, and cylinder of your Donut Robot are precision instruments. If you take good care of them, they will perform well for years. Follow these guidelines: Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...

  • Page 42: Troubleshooting

    You will need to state:  The model name of the machine.  The serial number of the machine.  The voltage, phase, and cycle of the machine. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...
  • Page 43 The tip of the cylinder is nicked. Replace the hopper. The size-selection dial is not tightened. Tighten the thumb nut. The dough is overmixed. Review the mixing procedure. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...
  • Page 44 There is not enough lubrication between the Lubricate the upper and lower legs of the bracket swing column and the swing column mounting with SAE 30 machine oil. bracket. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...
  • Page 45 Clear away the cause of the interference. dog in the cutter head. The brake spring in the cutter head is weak or Replace the spring. broken. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...
  • Page 46 To avoid being burned, electrocuted, or otherwise injured, turn off the machine, allow the shortening to cool, and disconnect the machine from the power source. Replace the thermostat. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...
  • Page 47 Align the motor shaft with the conveyor shaft. When they are aligned, tighten the mounting spacers. Replace the cover. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...
  • Page 48 The arm on the cutter head microswitch is bent. Bend the arm back into position or replace the microswitch. The wires on the cutter head microswitch are Make the correct connections. reversed. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...
  • Page 49 Also, make sure that the pins are securely seated in the pin housing. The cuts-per-pocket switch is defective. Replace the cuts-per-pocket switch. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...
  • Page 50 Replace the thermostat. The contactor for the transistor is defective. Replace the contactor. The connections to the contactor are bad. Rewire the connections to the contactor. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...
  • Page 51 The conveyor is jammed. Clear the obstruction. The couplings are not engaged. Engage the couplings. The conveyor drive coupling is slipping. Tighten the two set screws. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...

  • Page 52: Ft-42 Feed Table

    The fuse on the Feed Table is blown. Replace the fuse. The fuse for the Donut Robot’s conveyor is Replace the fuse. blown. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...
  • Page 53 To avoid electric shock or other injury, before doing the following, unplug the machine. The cam in the power head is loose. Tighten the cam set screw. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...
  • Page 54 The brake is defective. Repair or replace the brake. The cam in the power head is loose. Tighten the cam set screw. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...

  • Page 55: Electrical Components

    NEVER touch shortening when it is hot, even with gloves on. It can cause serious burns. Avoid touching the surrounding metal parts. They are HOT. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com Donut Robot Mark II TS MN-1013EN...
  • Page 56 190°C), have a qualified technician check your fryer and if necessary replace the thermostat. The part number is listed on the wiring diagram attached to your manual. Belshaw Adamatic Bakery Group  www.belshaw-adamatic.com  206-322-5474 service@belshaw.com MN-1013EN Donut Robot Mark II TS...

  • Page 57: Appendix

    Appendix See Parts List Drawing Insert Page. Belshaw Bros., Inc.  www.belshaw.com  Phone 206-322-5474  Fax 206-322-5425 Donut Robot Mark II TS MN-1013EN...

This manual is also suitable for:

Donut robot mark ii gp

Table of Contents

Save PDF