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Belshaw Brothers Belshaw Insider 22587-20 Operator's Manual

Ventless donut center
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O P E R A T I O N A N D S E R V I C E M A N U A L
O P E R A T O R ' S M A N U A L
T E C H N I C A L S U P P L E M E N T
T E C H N I C A L S U P P L E M E N T
O P E R A T O R ' S M A N U A L
P A R T S A N D E L E C T R I C A L D I A G R A M S
T E C H N I C A L S U P P L E M E N T
P A R T S A N D E L E C T R I C A L D I A G R A M S
S U P P L É M E N T T E C H N I Q U E
P A R T S A N D E L E C T R I C A L D I A G R A M S
Ventless Donut Center
ITEM NUMBER
SERIAL NUMBER
Item Number / Serial Number are listed on a data tag attached to the equipment.
This manual should only be used with the Item Number(s) shown above.
SUPPORT
Insider
22588-21 1
22588-2
22587-20
USA/Canada 1-800-578-2547
International (+1) 206-322-5474
www.belshaw.com
22888-20
Email service@belshaw.com
Web www.belshaw.com
CE DECLARATION
OF CONFORMITY
ENCLOSED

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Summary of Contents for Belshaw Brothers Belshaw Insider 22587-20

  • Page 1 The #1 Source for Donut and Bakery Equipment www.belshaw.com O P E R A T I O N A N D S E R V I C E M A N U A L O P E R A T O R ' S M A N U A L T E C H N I C A L S U P P L E M E N T T E C H N I C A L S U P P L E M E N T O P E R A T O R ’...
  • Page 3 If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery.
  • Page 4 Belshaw Bros., Inc • 814 44 Street NW, Suite 103 • Auburn, WA 98001 • USA Tel: 206-322-5474 • Fax: 206-322-5425 • www.belshaw.com INFORMATION FOR CUSTOMERS AND APPROVAL AUTHORITIES INSIDER DONUT FRYING SYSTEM COMMERCIAL ELECTRIC COOKING APPLIANCE WITH INTEGRAL RECIRCULATING SYSTEM INSTALLATION REQUIREMENTS •...
  • Page 5 INSIDER Ventless Donut Center Product Line INSIDER/Mark II • INSIDER/Mark V Models VIDEO: www.vimeo.com/belshaw/insider WEB: www.belshaw.com/retail Standard donuts Mini donuts ® Above: Insider with Donut Robot and Roto-Cooler with sample graphic wrap. Inset: Mark II and Mark V GP. The Insider accepts Mark II, Mark II GP, Mark V or Mark V GP The Insider is Belshaw’s distinctive donut frying system INSIDER COMPONENTS •...
  • Page 6 INSIDER Ventless Donut Center Product Line INSIDER/Mark II • INSIDER/Mark V Models Nominal clearance 84¼" (214 cm) for air discharge AIR DISCHARGE 18" (45 cm) Clearance 36" (92 cm) for operator HOOD/CLEAN AIR ASSEMBLY Clearance 36" (92 cm) for operator OVERALL HEIGHT: DONUT ROBOT 91.5"...
  • Page 7 Belshaw Bros., Inc • 814 44 Street NW, Suite 103 • Auburn, WA 98001 • USA Tel: 206-322-5474 • Fax: 206-322-5425 • www.belshaw.com Insider The Belshaw’s Insider (Donut Frying System) comprehensively addresses all fire prevention, clean air, sanitation and electrical requirements and the self-contained ®...
  • Page 8 Clean Air- Ozone and Emissions The Insider meets the emission requirements of 5.0mg/m3 as measured at the exhaust outlet of the system per the requirements of the U.S. Environmental Protection Agency (EPA) Test Method 202, Determination of Condensable Particulate Emissions from Stationary Sources, which is referenced in NFPA-96 (Test results 1.81 mg/m3) UL File E213302.
  • Page 9 b) Electric commercial cooking appliances provided with integral recirculating systems intended for installation in commercial establishments for the preparation of food; and c) Vending machines provided with integral recirculating systems. 1.2 These devices incorporate an air filtering system enclosed in a hooded or otherwise contained area intended to capture air from the cooking process area.
  • Page 10 1. Factory-built commercial exhaust hoods that are listed and labeled in accordance with UL 710, and installed in accordance with Section 304.1 shall not be required to comply with Sections 507.4, 507.5, 507.7, 507.11, 507.12, 507.13, 507.14, and 507.15. 2. Factory-built commercial cooking recirculating systems that are listed and labeled in accordance with UL 710B, and installed in accordance with Section 304.1...
  • Page 11 Insider Installation Requirements INSTALLATION must be done by certified personnel acceptable to the authority having jurisdiction and they shall inspect and test the Insider. A test of the safety interlocks, control head and manual pull station may be performed and a trip test and dry pressure test may also be required at installation.
  • Page 12 LOCAL PERMITS and approval by the Fire Marshal may be required. The Insider is a UL Listed portable plug in appliance (single) and is not a fixture. It is a portable appliance for use in noncombustible surroundings. MODIFICATIONS AND CHANGES will invalidate the ETL Listing of this appliance. The Insider has been fire tested by UL/ETL, as a stand-alone appliance, and is not subject to change.
  • Page 13 Pyro-Chem Data Sheet...
  • Page 15 Insider With Air Filtration Hood and Fire Extinguishing System Operator's Manual Belshaw Bros., Inc. 814 44 Street NW, Suite 103 Auburn, WA 98001 USA Phone: (206) 322-5474 • Fax: (206) 322-5425 E-mail: service@belshaw.com • http://www.belshaw.com...

  • Page 16: Table Of Contents

    Contents Operation Startup/Run Shutdown In Case of Fire Cleaning Cleaning Hand Washing Instructions Automatic Dishwasher Instructions Cleaning Windows & Sliding Doors Belshaw Bros., Inc. • www.belshaw.com • Phone 206-322-5474 • Fax 206-322-5425 Insider OM MN-1852EN...
  • Page 17 Preface • Be careful never to get shortening, water, The Insider is designed to hold and power the Belshaw Mark II, V, or IX Fryer and is provided or other materials on the floor. If with an air filtration and fire extinguishing anything does get spilled on the floor, system.

  • Page 18: Operation

    Operation II, V, or IX Fryer manual for information on Startup/Run fryer and cutter operation). Make sure all filters are properly installed After charging and setup by certified and all doors are closed. personnel, the fire suppression system is Check the fire suppression cylinder gauge always operational.

  • Page 19: In Case Of Fire

    In Case of Fire Fires can potentially start in the fryer, the hood, or the duct. In case of fire, it is important that you fully understand the operation of your fire suppression system. 1. Evacuate all personnel and customers from the fire area.

  • Page 20: Cleaning

    Cleaning A certified person acceptable to the authority Cleaning having jurisdiction shall inspect the entire system. WARNING IMPORTANT Thoroughly clean and dry floor if shortening, water, or other materials are A signed and dated log of maintenance spilled. If spillage is not cleaned and must be kept on premises for use by dried there will be danger of serious authority having jurisdiction.

  • Page 21: Hand Washing Instructions

    until the water draining from the cell, pre- filter and grease filter no longer feels slippery. Automatic Dishwasher Instructions Put the air cleaner cell on the lower rack of the dishwasher with the airflow arrow pointing up. It maybe necessary to remove the upper rack.

  • Page 22: Cleaning Windows & Sliding Doors

    by arcing do to water remaining in the cell. This will cause no harm and the sound will quit when the cell has dried Cleaning Windows & Sliding Doors Use a mild liquid dishwashing soap and a soft cloth or sponge. 2.
  • Page 24 Insider With Air Filtration Hood and Fire Extinguishing System Technical Supplement Belshaw Bros., Inc. 814 44 Street NW, Suite 103 Auburn, WA 98001 USA Phone: (206) 322-5474 • Fax: (206) 322-5425 E-mail: service@belshaw.com • http://www.belshaw.com...
  • Page 26 Contents Installation Unpacking the Insider Initial Cleaning Replacement Air Required Placement Insider Assembly Fire Suppression System Fire Damper System Arming the Fire Damper Maintenance “Quick Check” Inspections Use and Maintenance Fire Suppression System Fire Damper System Carbon Filters Electronic Air Cleaner Troubleshooting Troubleshooting 1 Insider will not run...
  • Page 27 Preface • Be careful never to get shortening, water, The Insider is designed to hold and power the Belshaw Mark II, V, or IX Fryer and is provided or other materials on the floor. If with an air filtration and fire extinguishing anything does get spilled on the floor, system.

  • Page 28: Installation

    Installation Unpacking the Insider NOTICE Use a forklift to transport the shipping crate to ”IN CASE OF FIRE” the workstation. Instructions for manually operating the • Break down the shipping crate. fire suppression system are posted • Remove the packing materials from the conspicuously on the insider hood and Insider, including foam, tape, brown paper, should be reviewed periodically with...

  • Page 29: Insider Assembly

    Lift the Mark II, V, or IX Fryer assembly on WARNING the cabinet top and place over the locating pins. This properly locates the fryer under The Insider is “intended for use in the fire suppression nozzles. noncombustible surroundings only.” Remove the protective paper and the vinyl from the sheet metal, windows and doors.
  • Page 30 Belshaw Bros., Inc. • www.belshaw.com • Phone 206-322-5474 • Fax 206-322-5425 Insider TS MN-1853EN...

  • Page 31: Fire Suppression System

    11. Slide the aluminum mesh pre-filter all the WARNING way into the groove on the left side of the cell, then push the cell all the way back The Insider will not run with only one against the angle stop and lock into place carbon filter.

  • Page 32: Arming The Fire Damper

    Arming the Fire Damper DANGER The damper is not functional until the safety pin To avoid causing death or serious bodily is removed. A streamer is attached to the safety harm to building occupants, follow this pin for identification. Remove the safety pin to step carefully.

  • Page 33: Maintenance

    Maintenance daily. The carbon filters should be replaced a “Quick Check” Inspections minimum of every six (6) months. Inspection shall be conducted on a monthly The air cleaner cell shall be cleaned a minimum basis by the owner, in accordance with the of once per week following manufacturers manufacturer’s installation and maintenance cleaning instructions.
  • Page 34 For maintenance requirements read, the Pyro Storage Chem fire suppression system inserts that are Recharging supplies of wet chemical shall be included in this manual. stored in the original closed shipping container Note: See section 1, page 3, Illustration A & B supplied by the manufacturer.
  • Page 35 switch, and releasing devices, including Auxiliary pressure container manual pull station and other associated Exceptions: equipment. A discharge of the wet chemical Auxiliary pressure containers not exceeding normally is not part of this test. 2-in. (0.05-m) outside diameter and less than Where the maintenance of the system 2 ft (0.6-m) in length.
  • Page 36 After mounting the cylinder and control head, the CAUTION fusible link line can be installed. The first step to installing the fusible link line is to install the Do not apply Teflon tape to cover or detector bracket(s). These brackets must be overlap the pipe opening, as the pipe and installed in the plenum area of the ventilation nozzles could become blocked and...
  • Page 37 If the tension is released for any reason (i.e., a fusible link separates), the control head will operate and actuate the system. Maximum limitations for the fusible link detection line are as follows: Fusible links can be installed with or without fusible link hangers.
  • Page 38 NOTE Crimps must always be used in conjunction with two (2) cable lengths. Loops are the accepted method of connecting the cable to mechanical components. The crimp must never be used on a single cable. The fusible link line can now be put into a set position by applying tension to the fusible link line.
  • Page 39 in the set position, eliminating accidental device, through the conduit, and into the pull actuation during the rest of the installation station box. Feed the cable through the bushing procedure. See Illustration K and through the hole provided in the pull handle. Loop the cable through the pull handle an secure it with the crimp provided.

  • Page 40: Fire Damper System

    Once the fusible link line is set, the control head can be placed in the set position. M To set the control head, the slide plate is moved from right to left, ensuring the bolt extending from the cam arm is in the slot provided in the slide plate. Continue moving the slide plate to the left until the latching arm is in the locked position.

  • Page 41: Carbon Filters

    Attach a pipe wrench to a convenient The washing frequency best suited for you unit location on the jackshaft or use a 1/2” open- can be determined by examining the dirt end wrench on the end of the drive shaft. collected components at three (3) week intervals.

  • Page 42: Troubleshooting

    Troubleshooting For factory service, return your machine, freight Troubleshooting prepaid, with your instructions for service, your phone number, and the name of the person for us This section is designed as an aid in to contact when we have made a cost estimate. troubleshooting, not as a substitute for a qualified In most cases, the machine can be shipped back, technician.

  • Page 43: Insider Will Not Run

    1 INSIDER WILL NOT RUN Possible Cause What To Do The power cord is not plugged in, or the Connect the machine to a good power outlet has no power. source. The power cord is defective Replace the power cord. The circuit breaker has been tripped Reset it by lifting cover on electrical enclosure and turn Insider breaker to...
  • Page 44 2 INSIDER WILL NOT STAY RUNNING - continued Possible Cause What To Do Carbon Filter not installed or contacting Install two (2) carbon filters in the slide interlock disc. tray. Make sure that they contact the interlock disc behind the filters. The door pushed the filters back against the disc when it is latched.

  • Page 45: Electronic Air Cleaner - Troublechart

    3 ELECTRONIC AIR CLEANER – TROUBLECHART Condition Trouble Probable Possible Correction Description Location Cause Symptom Power On/Off Open Primary Primary Wiring No power from Obtain power Light (Amber) out Circuit service connection to power supply. On/Off Switch Loose wiring Repair Defective wiring Replace Cracking Noise...

  • Page 46: Electronic Air Cleaner Electrical Problems

    2. Hissing Noise 4. Ozone A hissing noise (or frying sound) usually stems Under normal operating conditions all from a loose high voltage connection or from an electrostatic air cleaners produce minute improper ground. The reduction in the designed quantities of ozone as an incidental by-product, spacing usually is caused by bends or deformities as do televisions and other electrical appliances.
  • Page 47 Tools required: Power Supply Check (without high volt meter) • Two (2) screwdrivers. 8” blade type with insulated handle. Problem Areas Corrections • Needle nose pliers Excessive dirt build up Wash • Volt/Ohm meter (if available) Large pieces of foreign Remove matter lodged between •...
  • Page 48 If there is primary power to the power supply and Take reading with the high voltage meter at cell the secondary output voltage is absent or very contact point. Voltage should read 7 kilovolts or low, the power supply is defective. Drawing an higher (without cell connected).
  • Page 49 Belshaw Bros., Inc. • www.belshaw.com • Phone 206-322-5474 • Fax 206-322-5425 MN-1853EN Insider TS...

  • Page 50: Pyro Chem

    Pyro-Chem In this section, please find information relating to Pyro-Chem and Kitchen Knight Fire Suppression System. In Case of Fire Pyro-Chem Contacts Kitchen Knight II Owner’s Manual for PCL-300/460/600 Pyro-Chem Kitchen Knight II General Information Pyro-Chem Kitchen Knight II Components Pyro-Chem Kitchen Knight II Maintenance Belshaw Bros., Inc.

  • Page 51: In Case Of Fire

    In Case of Fire Fires can potentially start in a cooking appliance, the hood, or the duct. In case of fire, it is important that you fully understand the operation of your fire suppression system. 1. Evacuate all personnel and customers from the fire area. 2.
  • Page 52 To schedule a kitchen style fire suppression test: United States Call Pyro-Chem at 1-800-526-1079 Or visit their website at www.pyrochem.com and click on "Key Contacts" to find the Sales Representative for your region. Belshaw Bros., Inc. • www.belshaw.com • Phone 206-322-5474 • Fax 206-322-5425 Insider TS MN-1853EN...

  • Page 53: Appendix

    Appendix Pyro Chem Kitchen Knight Manual Parts List Drawing Insert Page Belshaw Bros., Inc. • www.belshaw.com • Phone 206-322-5474 • Fax 206-322-5425 MN-1853EN Insider TS...

  • Page 58: Parts List Drawing Insert Page

    22587-20 Parts List Drawing Insert Page Title: Ventless Donut Kiosk (Insider) Model: Item Number: 22587-20 Insider Assy for MKII 208-240V 60HZ 1PH Final Assembly Drawing: 22587-20 Final Assembly BOM Only Sub-Assemblies: IN-2008 Mechanical Assembly BOM Only (IN-2008GCB) Wiring Diagram: IN-4021 Electrical Assembly Drawing (IN-1739) Belshaw Bros., Inc.
  • Page 60 22588-21 Parts List Drawing Insert Page Title: Ventless Donut Kiosk (Insider) Model: Item Number: 22588-21 Insider Assy for MKV 208-240V 50HZ 1PH Final Assembly Drawing: 22588-21 Final Assembly BOM Only Wiring Diagram: IN-1737 Electrical Assembly Drawing (IN-1737-1) Belshaw-Adamatic • www.belshaw-adamatic.com • Phone 206-322-5474 • Fax 206-322-5425 2-27-18 Ventless Donut Kiosk (Insider)
  • Page 65 22587-20 Parts List Drawing Insert Page Title: Ventless Donut Kiosk (Insider) Model: Item Number: 22587-20 Insider Assy for MKII 208-240V 60HZ 1PH Final Assembly Drawing: 22587-20 Final Assembly BOM Only Sub-Assemblies: IN-2008 Mechanical Assembly BOM Only (IN-2008GCB) Wiring Diagram: IN-4021 Electrical Assembly Drawing (IN-1739) Belshaw Bros., Inc.
  • Page 67 22888-20 Parts List Drawing Insert Page Title: Ventless Donut Kiosk (Insider) Model: INSIDER ASSY FOR MKV 208-240V 60HZ 1PH Item Number: 22888-20 Insider Assy for MKV 208-240V 60HZ 1PH Wiring Diagram: IN-1736 R02 Electrical Assembly Drawing (IN-1739) Belshaw-Adamatic• www.belshaw.com • Phone 206-322-5474 • 1-800-BELSHAW 9-30-20 Ventless Donut Kiosk (Insider)
  • Page 68 IN-1736: INSIDER, COMMON ELELCTRICAL, 208/240VAC, 1PH REVISION HISTORY: R2 ITEM DESCRIPTION QTY BELSHAW PART NO. REVISION DESCRIPTION: REPLACE CIRCUIT BREAKER WITH FUSES, ADD DETAIL TO POWER SUPPLY 2/3/2020 REV BY: DL INSIDER, POWER ENCLOSURE IN-1736-3 INSIDER, HOOD CONTROL ASSEMBLY IN-1736-4 SHEET ITEM DESCRIPTION ADD ADDITIONAL 2A FUSE...

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