Related Manuals for Pepperl+Fuchs FieldConnex F2D0-MIO-Ex12.FF Series
Summary of Contents for Pepperl+Fuchs FieldConnex F2D0-MIO-Ex12.FF Series
- Page 1 PROCESS AUTOMATION MANUAL Multi-Input/Output Device F2D0-MIO-Ex12.FF.* R8D0-MIO-Ex12.FF.*...
- Page 2 Multi-Input/Output Device With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
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Page 3: Table Of Contents
Multi-Input/Output Device Introduction................. 5 Content of this Document ..............5 Target Group, Personnel..............5 Symbols Used ..................5 Product Specifications............... 7 Overview and Application ..............7 Modes of Operation ................7 Hazardous Area Installation and Use..........10 Installation and Commissioning ..........12 Mounting and Dismounting............... - Page 4 Multi-Input/Output Device Parameterization in Valve Coupler Mode .........30 4.5.1 Interaction of Transducer Blocks and DO Function Blocks ....30 4.5.2 Valve/Actuator Design ..............31 4.5.3 Final Position Feedback ..............32 4.5.4 Target Mode ..................35 4.5.5 Time Monitoring ................36 4.5.6 Cyclic Function Test (Partial Stroke Test) ..........
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Page 5: Introduction
Multi-Input/Output Device Introduction Introduction Content of this Document This document contains information that you need in order to use your product throughout the applicable stages of the product life cycle. These can include the following: Product identification ■ Delivery, transport, and storage ■... - Page 6 Multi-Input/Output Device Introduction Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage. Depending on the risk level, the warning messages are displayed in descending order as follows: Danger! This symbol indicates an imminent danger.
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Page 7: Product Specifications
In frequency mode, 1 frequency input and 8 discrete inputs are provided. In counter input mode, 1 counter input and 8 discrete sensor input modes are provided. The MIO is intended to be used as a replacement for Pepperl+Fuchs process interface FD0- VC-Ex4.FF. Modes of Operation The device supports 12 hardware channels which can be configured as inputs and outputs. - Page 8 Multi-Input/Output Device Product Specifications Valve Coupler Mode µC CH10 + - + - + - + - + - + - + - + - + - FB/SP Zone 1 Channel Valve Coupler Modes Output 1, low-power valve Position feedback sensor/switch A for output 1 Position feedback sensor/switch B for output 1 Output 2, low-power valve Position feedback sensor/switch A for output 2...
- Page 9 (minimum 50 ms). If all 8 sensors are used, the total cycle time is 80 ms. Refer to the technical data of the MIO for the specification of compatible sensors. A list of compatible NAMUR sensors is available on the Pepperl+Fuchs website. Sensor Input Mode (Including Frequency and Counter) µC...
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Page 10: Hazardous Area Installation And Use
Multi-Input/Output Device Product Specifications Frequency or Counter Input Mode Hardware channel 1 can be configured to be used as frequency or counter. If hardware channel 1 is configured as frequency or counter input, the hardware channels 4, 7, and 10 are deactivated. - Page 11 Multi-Input/Output Device Product Specifications Type of Protection "Ex ec" Danger! Explosion hazard from pollution An excessively polluted surface of the device can become conductive and consequently ignite a surrounding potentially explosive atmosphere. Ensure that you install the device only in environments with a pollution degree 2 or better according to IEC/EN 60664–1.
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Page 12: Installation And Commissioning
Do not use a damaged or polluted device. ■ The device must not be repaired, changed or manipulated. ■ If there is a defect, always replace the device with an original device from Pepperl+Fuchs. ■ Danger! Explosion hazard from damaged electronic components... -
Page 13: Hardware Installation
Multi-Input/Output Device Installation and Commissioning R8D0-MIO* Installation Depending on the application, the R8D0-MIO* must be mounted in a suitable environment. If mounted in Zone 2 for an Ex ec application, the environment (housing or enclosure) must ensure the following: IP54 in accordance with IEC 60529 for hazardous area Zone 2 ■... - Page 14 Multi-Input/Output Device Installation and Commissioning For any terminal connections, observe the following cable and connection information. Screw Terminals: Cable and Connection Information Permissible core cross section: ■ • Screw terminals with flexible or rigid wires: 0.2 mm ... 2.5 mm Insulation stripping length: 7 mm ■...
- Page 15 Multi-Input/Output Device Installation and Commissioning Trunk Connection with Spring Terminal − Segment + Segment - Shield connection Multi-Input/Output Screw Terminal – – – 6-pin screw terminal for multi-inputs/outputs Input/output + Input/output - Multi-Input/Output Spring Terminal – – – 6-pin spring terminal for multi-inputs/outputs Input/output + Input/output -...
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Page 16: F2 Housing Degree Of Protection
Multi-Input/Output Device Installation and Commissioning R8D0-MIO* Sample Connection Diagram Configuration COM/ 1 2 3 4 5 6 7 8 Extension The connection diagram shows the sample connection of the multi-input/output as a valve coupler Cable Position Fixture The R8D0-MIO* electronics provides special fixtures for cable ties. To keep the cabling in a safe position, use the fixtures with cable ties. - Page 17 Multi-Input/Output Device Installation and Commissioning General Information on the Installation of Cable Glands When installing cable glands, observe the following: Only insert permanently laid cables and wires into the cable glands. ■ • Ensure that the cables laid do not execute any strain on the cable glands. •...
- Page 18 Multi-Input/Output Device Installation and Commissioning F2D0-MIO* Input/Output Cable Glands Sensor Entries Clamping Ranges: Torques Cable Entry Option CG or Plug S1+S2+S3 S1+S2 Body Type 1 x M20, 8 x SP.PE.M16.PA. 1.5 Nm M16 sealing plug plastic 1 x M20, 8 x SP.MD.M16.SS.
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Page 19: Grounding And Shielding
Multi-Input/Output Device Installation and Commissioning Note! Careful when tightening cap nuts! The cap nuts must be securely tightened. Tightening the cap nuts too much or not enough ■ both can affect the degree of protection. The tightening torques of cap nuts vary, depending on the cable type used. For exact ■... - Page 20 Multi-Input/Output Device Installation and Commissioning Shielding of the Fieldbus Trunk Using the R* Electronic Component in Intrinsically Safe Segments The shield (terminal S) of the fieldbus trunk is internally connected to the grounding point. Grounding and Shielding *D0-MIO-Ex12* Shielded cables for the valve or sensor are not required. The device provides a grounding terminal for connecting to an equipotential bonding.
- Page 21 Multi-Input/Output Device Installation and Commissioning All shield connections are internally connected to the "Shield/Screen GND" grounding terminal. Connecting the Ground Connection Cable Note! Use a cable with a minimum cross section of 4 mm². 1. Connect the ground cable to a cable lug. 2.
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Page 22: Dip Switch Settings
Multi-Input/Output Device Installation and Commissioning 3.2.4 Dip Switch Settings You can use the DIP switches of the device in order to enable or disable the simulation and the hardware write protection. 1 2 3 4 5 6 7 8 Figure 3.2 DIP switches to set the hardware write protection and simulation The device has 8 DIP switches: DIP switch S1: Simulation ON/OFF.... -
Page 23: Commissioning In Valve Coupler Mode
Multi-Input/Output Device Installation and Commissioning Commissioning in Valve Coupler Mode Danger! Danger to life from unannounced operation of plant parts During the initialization run, the valve is opened and closed once. Performing an initialization run without explicit permission or having the plant in maintenance mode can pose personnel in the plant at risk of coming into contact with hazardous substances or being exposed to unexpected mechanical hazards. - Page 24 Multi-Input/Output Device Installation and Commissioning Start commissioning Read manual Setup Wizard Manual Configuration Enter drive design: Actuator Fail Action Start wizard Set final position Enter drive design: feedback parameters Actuator Fail Action Activate time monitoring Select target mode (optional) Start initialization run Select target mode PV_D Generation Monitoring and diagnosis functions:...
- Page 25 Multi-Input/Output Device Installation and Commissioning Note! Implementing the Setup Wizard The setup wizard is executed in the device description as a method. Refer to the documentation of the control system in use for information on how to start this method. For the use of the setup wizard, we recommend you also read the procedure for manual configuration.
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Page 26: Commissioning In Binary Input Mode
Multi-Input/Output Device Installation and Commissioning Parameterization Step 2 for Commissioning a Valve Coupler Transducer Block Step Description Parameters Further Information Sensor signals for the value PV_D Generation See chapter 4.5.3 position feedback. Diagnostic settings for lead Lead Fault Monitoring See chapter 4.5.8 interruption or short circuit monitoring. - Page 27 Multi-Input/Output Device Installation and Commissioning Parameterization Steps for Commissioning a Frequency Input or Counter Transducer Block Step Description Parameters Further Information Enable/disable hardware inputs 2, Sensor A Mode See chapter 4.6.2 5, 8, 11 Enable/disable hardware inputs 3, Sensor B Mode See chapter 4.6.3 6, 9, 12 Enable/disable lead fault...
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Page 28: Parameterization And Operation
Multi-Input/Output Device Parameterization and Operation Parameterization and Operation The following section explains how to parameterize and operation the *D0-MIO-Ex12.FF devices. Introduction The MIO FOUNDATION Fieldbus device supports 1 resource block, 4 transducer blocks, and multiple function blocks. The I/O hardware channels are fixed assigned to the transducer blocks. -
Page 29: Prerequisites
Multi-Input/Output Device Parameterization and Operation The link between a specific function block and a transducer block is made by channel reference. 4 different types of operation modes are available which are selectable with the resource block parameter MIO_MODE: Valve Coupler In the valve coupler mode, 4 discrete output (DO) function blocks and 1 multiple discrete output (MDO) function block can be used individually to establish a FOUNDATION Fieldbus application. -
Page 30: Device Identification
Type Serial Number 502B46 0007 28583027543174 = Pepperl+Fuchs = Multi-Input/Output (MIO) device These 3 identification fields are identically structured for all FOUNDATION Fieldbus MIO devices. If several MIO devices are connected to one FF-H1 segment, these devices are differentiated via their individual 14-digit serial numbers. The serial number is also provided on a label attached to the device. -
Page 31: Valve/Actuator Design
Multi-Input/Output Device Parameterization and Operation More Information For more information on the paramterization of the transducer block, see chapter 4.5.3. Function Blocks DO Function Block READBACK_D OUT_D CH=1 CH=3 CH=0 CH=4 Reference value Primary value Transducer Block Transducer Blocks Figure 4.1 Interface of DO function block/transducer block Additional Diagnostic Information In addition to the reference value for the valve position and the current valve position, also... -
Page 32: Final Position Feedback
Multi-Input/Output Device Parameterization and Operation Actuator Drive Design with Act. Fail Action Parameter The MIO device supports the 2 most frequent valve drive designs "self-opening" and "self- closing". For choosing between these 2 options, the actuator drive and the control actuators must be considered a unit. - Page 33 Multi-Input/Output Device Parameterization and Operation A ... D Sensor Usage When selecting one of the options A ... D, the transducer block determines from the position feedback contact signals the position of the valve as "open", "closed", "intermediate" at that moment.
- Page 34 Multi-Input/Output Device Parameterization and Operation One of the options A ... D must be selected in order to make use of time monitoring, stroke counter function, or cyclic functional tests. The letter/number combinations after the options A ... D denote the signal input for the positions: O: open ■...
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Page 35: Target Mode
Multi-Input/Output Device Parameterization and Operation Valve Position Extended In the intermediate position of the valve, the information on the valve position is extended with the information "opening" and "closing". This information is determined by the current control process and need not coincide with the actual direction of travel (e. g., when changing the set position while the valve is in the intermediate position). -
Page 36: Time Monitoring
Multi-Input/Output Device Parameterization and Operation In OOS mode, the transducer block is deactivated and the valve output is not controlled. Thus, a connected actuator drive moves in its mechanical safety position. Use this mode if you intend to adjust basic function parameters, e. g., Act. Fail Action, Sensor Usage, and PV_D Generation or if the corresponding channel is not used. - Page 37 Multi-Input/Output Device Parameterization and Operation Reference Times Enter the reference times for the 4 different monitoring times in seconds (s) during commissioning. The breakaway and transit times are defined as follows: Definition of Breakaway and Transit Times Open Setpoint of valve Closed Open Intermediate...
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Page 38: Cyclic Function Test (Partial Stroke Test)
Multi-Input/Output Device Parameterization and Operation 4.5.6 Cyclic Function Test (Partial Stroke Test) Prerequisites The following parameters must be set as a prerequisite for the cyclic function test: Act. Fail Action parameter. For more information, see chapter 4.5.2. ■ Sensor Usage parameter. For more information, see chapter 4.5.3. ■... -
Page 39: Lead Breakage And Lead Short Circuit Monitoring
Multi-Input/Output Device Parameterization and Operation 4.5.8 Lead Breakage and Lead Short Circuit Monitoring You can independently enable or disable lead short circuit and lead breakage monitoring of the valve and position feedback sensors. Use the Lead Fault Monitoring parameter to achieve this. Hardware Option Description... -
Page 40: Final Value As Valve Reference Value
Multi-Input/Output Device Parameterization and Operation 4.5.10 Final Value as Valve Reference Value The reference value for the valve position and the associated status are issued in the Final Value parameter. The Final Value is a copy of the OUT_D value of the DO function block connected with the transducer block. -
Page 41: Diagnostic Messages And Alarms
Multi-Input/Output Device Parameterization and Operation 4.5.12 Diagnostic Messages and Alarms The MIO device features several diagnostic options. If a fault occurs, the transducer block sets a block alarm. The block alarm is a combined error signal for all fault signals and remains set, as long as a fault in the block exists. For detailed information of the alarm cause after a block alarm, the MIO device provides the following parameters: Block Err. -
Page 42: Transducer Blocks Interacting With Di Or Mdi Function Blocks
Multi-Input/Output Device Parameterization and Operation 4.6.1 Transducer Blocks Interacting with DI or MDI Function Blocks For the discrete inputs, the hardware channels can be linked to function blocks in different ways. Using 12 Individual DI Function Blocks Each discrete input is linked to the independent DI function blocks 5 … 17. For group 1 hardware inputs, the transducer block channels 301 …... -
Page 43: Enabling/Disabling Hardware Channels 1, 4, 7, 10
In this case, an inappropriate numeric value can result in the Primary Value parameter not being updated at all. Therefore, Pepperl+Fuchs recommends setting the PV_FTIME parameter to 0. If time monitoring is not necessary, Pepperl+Fuchs recommends setting the Sensor Usage parameter to "Use sensor values for PV_D". -
Page 44: Enabling/Disabling Hardware Channels 2, 3, 5, 6, 8, 9, 11, 12
Multi-Input/Output Device Parameterization and Operation 4.6.3 Enabling/Disabling Hardware Channels 2, 3, 5, 6, 8, 9, 11, 12 Use the Sensor A Mode and Sensor B Mode parameters to individually enable or disable the channels 2, 3, 5, 6, 8, 9, 11, 12. Transducer Block Hardware Channel... -
Page 45: Parameterization In Frequency Mode
Multi-Input/Output Device Parameterization and Operation The Sensor Fault State parameter defines the process value handling of sensor inputs in case of a lead fault. Option Description Set Fault State to Sensor A Enable/disable fault handling of position feedback sensor A Sensor A Fault State Fault value of position feedback sensor A Set Fault State to Sensor B... -
Page 46: Parameterization In Counter Mode
Multi-Input/Output Device Parameterization and Operation The Sensor Fault State parameter defines the process value handling of sensor inputs in case of a lead fault. Option Description Set Fault State to Sensor A Enable/disable fault handling of position feedback sensor A Sensor A Fault State Fault value of position feedback sensor A Set Fault State to Sensor B... -
Page 47: Troubleshooting And Diagnosis
Multi-Input/Output Device Troubleshooting and Diagnosis Troubleshooting and Diagnosis The following information helps you to identify problems with the multi-input/output device and interpret diagnostic issues. LED Status and Error Indication The device is providing LED indication for each channel, the communication status and the fieldbus voltage. -
Page 48: Recommended Action For Field Diagnostics According To Ne 107
Check transducer blocks for more details. Valve maintenance Failed Valve failure Sensor lead fault Valve lead fault Device failure Send the device to Pepperl+Fuchs for repair. Function Check Check Check block modes according to normal mode. Resource Block Problem Troubleshooting Parameter... -
Page 49: Transducer Block
Multi-Input/Output Device Troubleshooting and Diagnosis Transducer Block Diagnostic Messages Problem Troubleshooting Parameter Message Cause Solution Block Err. Block Configuration The target mode is Set the actuator fail Error "Auto" or "Man" and the action parameter to the Act. Fail Action drive mode "self- parameter is closing"... - Page 50 Multi-Input/Output Device Troubleshooting and Diagnosis Problem Troubleshooting XD Error Mechanical error The combined error See Valve Error signal of the errors is parameter. displayed in the Valve Error parameter. Valve Lead Fault The combined error See Valve Lead Fault signal of the errors is Monitoring parameter.
- Page 51 Multi-Input/Output Device Troubleshooting and Diagnosis Problem Troubleshooting Valve Error Valve blocked The valve is signalled Check reference ■ blocked, if a time t > times and 5*(breakaway time + allowances. transit time) elapsed since the issue of the Check final position ■...
- Page 52 Specify target mode See chapter 4.5.4 of Service". "Auto". See chapter 4.5.12 Bad - Device Failure Hardware error Send device to Pepperl+Fuchs for repair. Bad - Sensor Failure, Lead interruption Determine the See chapter 4.5.8 Low limited sensor affected sensor in the...
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Page 53: Initialization Run
Multi-Input/Output Device Troubleshooting and Diagnosis Problem Cause Solution Further Information Auxiliary valve not The reference value Check reference value See chapter 4.5.10 controlled specified by the and correct it, if DO function block has necessary. the status BAD or UNCERTAIN. Transducer block is in Set transducer block See chapter 5.4... -
Page 54: Reference List Of Mio Parameters
Multi-Input/Output Device Reference List of MIO Parameters Reference List of MIO Parameters List of Parameters, Legend Char.: The column Char. shows characteristics or conditions applicable to this parameter. These are: OOS: Out of Service. The parameter can be written only if the target mode of the block is ■... - Page 55 Multi-Input/Output Device Reference List of MIO Parameters Parameter Char. Description Sensor B Mode In MIO binary mode: Enabling/disabling of the hardware group 1 channels: TB1:3, TB2:6, TB3:9, TB4:12 Mode In MIO binary mode: Enabling/disabling of the hardware group 1 channels: TB1:1, TB2:4, TB3:7, TB4:10 Sensor Fault State In MIO binary mode: Contains information about fault...
- Page 56 Multi-Input/Output Device Reference List of MIO Parameters Parameter Char. Description Transit Time Open -> The last transit time measured from "open" to Close "closed". This value is not stored on the device, i. e., this value is available after a power failure only after opening and closing the valve once.
- Page 57 PROCESS AUTOMATION – PROTECTING YOUR PROCESS Worldwide Headquarters Pepperl+Fuchs GmbH 68307 Mannheim · Germany Tel. +49 621 776-0 E-mail: info@de.pepperl-fuchs.com For the Pepperl+Fuchs representative closest to you check www.pepperl-fuchs.com/contact www.pepperl-fuchs.com Subject to modifications / DOCT-5474A Copyright PEPPERL+FUCHS • Printed in Germany 06/2017...