Pepperl+Fuchs R8D0-MIO-Ex12.PA Series Manual
Pepperl+Fuchs R8D0-MIO-Ex12.PA Series Manual

Pepperl+Fuchs R8D0-MIO-Ex12.PA Series Manual

Multi-input/output device
Table of Contents

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PROCESS AUTOMATION
MANUAL
Multi-Input/Output
Device
F2D0-MIO-Ex12.PA.*
R8D0-MIO-Ex12.PA.*
R

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Summary of Contents for Pepperl+Fuchs R8D0-MIO-Ex12.PA Series

  • Page 1 PROCESS AUTOMATION MANUAL Multi-Input/Output Device F2D0-MIO-Ex12.PA.* R8D0-MIO-Ex12.PA.*...
  • Page 2 Multi-Input/Output Device With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
  • Page 3: Table Of Contents

    Multi-Input/Output Device Introduction................. 7 Content of this Document ..............7 Target Group, Personnel..............7 Symbols Used ..................7 Product Specifications............... 9 Overview and Application ..............9 Modes of Operation ................9 Hazardous Area Installation and Use..........12 Installation and Commissioning ..........14 Mounting and Dismounting...............
  • Page 4 Multi-Input/Output Device Parameterization in Cyclic Communication (Set_Prm)..39 Condensed Status and Diagnosis............. 39 FD0-BI-Ex12 Compatibility Mode ............39 Troubleshooting and Diagnosis ..........41 LED Status and Error Indication............41 Device Internal Errors ................ 42 Diagnosis .................... 42 Initialization Run (Valve Coupler Mode) ........... 46 Device-Related Parameters .............
  • Page 5 Multi-Input/Output Device Channel-Related Parameters for the Sensor Input Modes ... 57 Modes of Operation ................51 9.1.1 Device Maintenance Modes ............57 9.1.2 Operating Modes ................57 9.1.3 Operating Mode "Auto" in Case of Fault........... 57 Functional Parameters............... 52 9.2.1 Sensor Mode ...................
  • Page 6 Multi-Input/Output Device 10.4 Basic Device Setup in Valve Coupler Mode ........88 10.4.1 Tab "Device Information" ..............89 10.4.2 Device Tab "Diagnostics" ..............91 10.4.3 Valve Coupler Connections 1 ... 4 ............ 93 10.4.4 Tab "General"..................93 10.4.5 Tab "Process Data"................95 10.4.6 Tab "Configuration"................
  • Page 7: Introduction

    Multi-Input/Output Device Introduction Introduction Content of this Document This document contains information that you need in order to use your product throughout the applicable stages of the product life cycle. These can include the following: Product identification Delivery, transport, and storage Mounting and installation Commissioning and operation Maintenance and repair...
  • Page 8 Multi-Input/Output Device Introduction Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage. Depending on the risk level, the warning messages are displayed in descending order as follows: Danger! This symbol indicates an imminent danger.
  • Page 9: Product Specifications

    One of these inputs is designed to support a frequency or counter input. The MIO is intended to be used as a replacement for Pepperl+Fuchs process interfaces FD0- VC-Ex4.PA and FD0-BI-Ex12.PA. For device configuration, a device type manager (DTM) for FDT-based frame applications is available.
  • Page 10 (minimum 50 ms). If all 8 sensors are used, the total cycle time is 80 ms. Refer to the technical data of the MIO for the specification of compatible sensors. A list of compatible NAMUR sensors is available on the Pepperl+Fuchs website.
  • Page 11 Multi-Input/Output Device Product Specifications FD0-BI-Ex12 Compatibility Mode This mode allows the use of *D0-MIO-Ex12.PA* in an existing installation as a replacement for FD0-BI-Ex12.PA. In order to activate this mode, use the GSD file of FD0-BI-Ex12.PA. The configuration of the FD0.BI-Ex12.PA takes place during the start-up of the cyclic data exchange.
  • Page 12: Hazardous Area Installation And Use

    Multi-Input/Output Device Product Specifications Hazardous Area Installation and Use The device may be operated in Zone 1. For applications in Zone 1, the type of protection must be Ex i according to Entity or FISCO. The device may be installed in Zone 2. The type of protection for the trunk interface is Ex ec or Ex ic according to Entity or FISCO.
  • Page 13 Multi-Input/Output Device Product Specifications Danger! Explosion hazard from exposure to potentially explosive gas atmosphere If the device is installed in Zone 2 without mounting it in a sufficiently suitable enclosure, gas, dust, water or other external interferences can cause the live device to spark. The sparks can ignite the surrounding potentially explosive atmosphere.
  • Page 14: Installation And Commissioning

    Using a defective or repaired device can compromise its function and its electrical safety. Do not use a damaged or polluted device. The device must not be repaired, changed or manipulated. If there is a defect, always replace the device with an original device from Pepperl+Fuchs. Danger! Explosion hazard from damaged electronic components...
  • Page 15: Hardware Installation

    Multi-Input/Output Device Installation and Commissioning R8D0-MIO* Installation Depending on the application, the R8D0-MIO* must be mounted in a suitable environment. If mounted in Zone 2 for an Ex ec application, the environment (housing or enclosure) must ensure the following: IP54 in accordance with IEC 60529 for hazardous area Zone 2 Pollution degree 2 or better according to IEC/EN 60664-1 Hardware Installation 3.2.1...
  • Page 16 Multi-Input/Output Device Installation and Commissioning For any terminal connections, observe the following cable and connection information. Screw Terminals: Cable and Connection Information Permissible core cross section: • Screw terminals with flexible or rigid wires: 0.2 mm ... 2.5 mm Insulation stripping length: 7 mm If you use stranded connectors: Crimp on wire end ferrules Ensure that connectors are mechanically locked Torque required for tightening terminal screws: 0.5 Nm ...
  • Page 17 Multi-Input/Output Device Installation and Commissioning Trunk Connection with Covered Screw Terminal Click! − Segment + Segment - Shield connection Trunk Connection with Spring Terminal − Segment + Segment - Shield connection Multi-Input/Output Screw Terminal – – – 6-pin screw terminal for multi-inputs/outputs Input/output + Input/output -...
  • Page 18 Multi-Input/Output Device Installation and Commissioning Multi-Input/Output Spring Terminal – – – 6-pin spring terminal for multi-inputs/outputs Input/output + Input/output - R8D0-MIO* Sample Connection Diagram Configuration COM/ 1 2 3 4 5 6 7 8 Extension The connection diagram shows the sample connection of the multi-input/output as a valve coupler Cable Position Fixture The R8D0-MIO* electronics provides special fixtures for cable ties.
  • Page 19: F2 Housing Degree Of Protection

    Multi-Input/Output Device Installation and Commissioning 3.2.2 F2 Housing Degree of Protection The following section contains information concerning the installation and sealing of the cable glands and the housing cover. Danger! Explosion hazard or danger to life from inadequate installation of cable glands If you do not install cable glands according to the instructions given in the instruction manual, this can generate sparks that can ignite the surrounding potentially explosive atmosphere.
  • Page 20 Multi-Input/Output Device Installation and Commissioning Cable Entry Option Cable Gland or Plug Type Sealing plug plastic: 1 x M20, SP.PE.M20.PA.C 8 x M16 SP.PE.M16.PA.C Sealing plug stainless steel: 1 x M20, SP.MD.M20.SS.C 8 x M16 SP.MD.M16.SS.C Cable glands plastic: 1 x M20, CG.PEDS.M20.PA.C.10 8 x M16 CG.PIDS.M16S.PA.C.10...
  • Page 21: Grounding And Shielding

    Multi-Input/Output Device Installation and Commissioning F2D0-MIO* Fieldbus Cable Gland Fieldbus Entries Clamping Ranges: Torques Cable Entry Option CG or Plug S1+S2+S3 S1+S2 Body Type 1 x M20, 8 x SP.PE.M20.PA 2 Nm M16 blind plug plastic 1 x M20, 8 x SP.MD.M20.S M16 blind plug stainless steel...
  • Page 22 Multi-Input/Output Device Installation and Commissioning Shielding of the Fieldbus Trunk Using the R* Electronic Component in Intrinsically Safe Segments The shield (terminal S) of the fieldbus trunk is internally connected to the grounding point. Grounding and Shielding *D0-MIO-Ex12* Shielded cables for the valve or sensor are not required. The device provides a grounding terminal for connecting to an equipotential bonding.
  • Page 23: Dip Switch Settings

    Multi-Input/Output Device Installation and Commissioning Connecting the Ground Connection Cable Note! Use a cable with a minimum cross section of 4 mm². 1. Connect the ground cable to a cable lug. 2. Position the cable lug over the grounding terminal with the cable pointing downwards. 3.
  • Page 24 Multi-Input/Output Device Installation and Commissioning Any subsequent attempt to change this address via the DTM software is rejected. In this case, the hardware DIP switch settings have priority. To change a hardware address setting again, use the DIP switches. After modifying the address DIP switches, the device must be rebooted in order to use the new setting.
  • Page 25: Profibus Ident Number Setting

    Multi-Input/Output Device Installation and Commissioning Activate write protection in either of the following ways: Hardware write protection: Use DIP switch 8 on the device (see below). Software write protection: Activate the respective parameter in the DTM software. For more information see description of user interface no. 8, see chapter 10.2.3. Activating Write Protection via the DIP Switch PROFIBUS address setting...
  • Page 26: Requirements For Commissioning

    Multi-Input/Output Device Installation and Commissioning Note! Automatic Mode By default, the device is set to "Automatic" mode: In the process of establishing cyclic communication, the device checks if one of the supported ident numbers is set. If so, the device automatically uses that number. Requirements for Commissioning Before commissioning the multi-input/output device (MIO), ensure that the following requirements are met:...
  • Page 27: Configuration

    The FD0-VC-Ex4.PA and FD0-BI-Ex12.PA GSD files are used if in an existing installation of a device has to be replaced. The GSD files of preceeding Pepperl+Fuchs process interfaces are available on the Internet under www.pepperl-fuchs.com. Configuration of Cyclic Communication Prerequisite: The GSD file is installed in your process system.
  • Page 28 Multi-Input/Output Device Configuration Modules (combination of variables) Description Byte length Input Output EMPTY_MODULE Empty module. Used if a channel is not used. OUT_D Input value and status of sensor input SP_D Setpoint value of the valve SP_D+RB_D Setpoint value + position feedback 2 SP_D+CB_D Setpoint value + diagnostics SP_D+RB_D+CB_D...
  • Page 29: Cyclic Communication Data Description

    Multi-Input/Output Device Configuration Modules (combination of variables) Description Byte length Input Output EMPTY_MODULE Empty module. Used if a channel is not used. OUT_D Input value and status of the input if binary sensors are used. Input value and status of the input if configured in frequency mode.
  • Page 30 Multi-Input/Output Device Configuration SP_D The status of SP_D influences the control of the valve. The SP_D variable consists of 2 bytes: 1. The first byte represents the setpoint value of the valve for the “auto” mode of operation of the function block. 2.
  • Page 31 Multi-Input/Output Device Configuration RIN_D The variable RIN_D contains the specified setpoint value of the valve position in the "RCas" mode. Coding is identical to SP_D. The relevant status values are: Classic Status Value Mnemonic Description 0xC0 GOOD (C)-OK Valid setpoint value. 0xC1 GOOD (C)-IA (Initialization acknowledgment.)
  • Page 32 0x84 GOOD (NC)-UE (Update event.) 10-s message for parameter changes. 0x0C BAD (NC)-DF (Device failure.) Electric hardware fault. Send the device to Pepperl+Fuchs for repair. 0x10 BAD (NC)-SF Position feedback sensor combination not allowed. 0x11 BAD (NC)-SF Lead short circuit...
  • Page 33 Multi-Input/Output Device Configuration CB_D The variable CB_D provides detailed status, alarm, and fault signals of the valve. The variable consists of 3 bytes. The information is bit-coded as follows: Description The valve is set to fail-safe state. Unused Unused Unused After a correct switching operation, the valve has left the appropriate end position or the PFCs show an invalid position.
  • Page 34: Sensor Input Mode And Fd0-Bi Compatibility Mode Variables

    Multi-Input/Output Device Configuration OUT_D The variable OUT_D consists of 2 bytes. The first byte contains the process value of the sensor, the second byte contains the status of the data. The structure of the first byte, i. e., the process value of the sensor input, is as follows: Bit 0 Value of the sensor input 0: low current...
  • Page 35 Multi-Input/Output Device Configuration The structure of the second byte, containing the status of the data, is as follows: Classic Status Value Mnemonic Description 0x80 GOOD-OK No error, the input value is valid. 0x12 BAD-SF (Sensor failure.) Lead breakage. 0x11 BAD-SF (Sensor failure.) Lead short circuit.
  • Page 36: Cyclic Communication Data Structure

    Multi-Input/Output Device Configuration Counter Input Variables The OUT_C variable consists of 5 bytes. The first 4 bytes contain the process value of the frequency or counter. The 5th byte contains the status of the process value. For the counter input the sensor value is formatted in unsigned 32. The structure of the 5th byte, containing the input status, is as follows: Classic Status Value Mnemonic Description...
  • Page 37: Example Of A Typical Configuration In Valve Coupler Mode

    Multi-Input/Output Device Configuration 4.4.2 Example of a Typical Configuration in Valve Coupler Mode Out of 4 available valves, valve 2 and valve 3 are assigned. Lead monitoring is activated both valves: CB_D For the valve 3, an additional final position feedback and monitoring is required: RB_D The mode of operation for valve 2 is Auto and for valve 3 it is RCas.
  • Page 38: Example Of A Typical Configuration In Sensor Input Mode

    Multi-Input/Output Device Configuration 4.4.4 Example of a Typical Configuration in Sensor Input Mode Out of 4 available vibrating forks, fork 1 and fork 3 are used. Out of the 8 available sensors, sensor 2 and sensor 3 are used. Settling time of the vibrating forks that is set: 4 s. In this setup, the list of the modules used should have the following structure: Pos.
  • Page 39: Parameterization In Cyclic Communication (Set_Prm)

    Multi-Input/Output Device Parameterization in Cyclic Communication (Set_Prm) Parameterization in Cyclic Communication (Set_Prm) Condensed Status and Diagnosis The device supports the classic and condensed status and diagnostic messages. For more information, see chapter 6.3. During parameterization it is possible to switch between the modes.
  • Page 40 Multi-Input/Output Device Parameterization in Cyclic Communication (Set_Prm) The parameterization bytes 2 … 12 have the following content: Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Not used Lead breakage, lead short circuit settings Coding of the lead breakage/lead short circuit settings (low nibble): 0: Lead breakage + short circuit check (LB and SC checks are activated) 1: Lead breakage check (LB check is activated)
  • Page 41: Troubleshooting And Diagnosis

    Multi-Input/Output Device Troubleshooting and Diagnosis Troubleshooting and Diagnosis The following information helps you to identify problems with the multi-input/output device and interpret diagnostic issues. LED Status and Error Indication The device is providing LED indication for each channel, the communication status and the fieldbus voltage.
  • Page 42: Device Internal Errors

    Multi-Input/Output Device Troubleshooting and Diagnosis Device Internal Errors The device detects internal error conditions that impact the following aspects: Status information of cyclic data: For more information: configuration of cyclic communication see chapter 4.2, cyclic communication data structure see chapter 4.4, initialization run (valve coupler) see chapter 6.4.
  • Page 43 Multi-Input/Output Device Troubleshooting and Diagnosis Classic Device Diagnosis Byte Diagnosis Description 1 ... 10 Standard PROFIBUS diagnostic information Hardware error Is set if the device detects internal hardware errors. 1 ... 3 Not used Not supported, set to 0. Memory error Is set if EEPROM checksum verification fails or EEPROM was cleared.
  • Page 44 Multi-Input/Output Device Troubleshooting and Diagnosis Byte Diagnosis Description CH1 valve mechanical error In valve coupler mode output 1: Is set in either of the following instances: Valve is mechanically blocked Actual position feedback differs from expected position CH1 valve mechanical In valve coupler mode output 1: Is set in warning either of the following instances:...
  • Page 45 Multi-Input/Output Device Troubleshooting and Diagnosis Byte Diagnosis Description CH4 valve mechanical error Description see byte 16 for CH4 ... CH12. CH4 valve mechanical warning CH4 valve wire error CH4 stroke counter limit exceeded CH5 sensor A wire error CH6 sensor B wire error CH4 sensor wire error Not used CH7 valve mechanical error...
  • Page 46: Initialization Run (Valve Coupler Mode)

    Multi-Input/Output Device Troubleshooting and Diagnosis Condensed Device Diagnosis Byte Diagnosis Description 1 ... 10 Standard PROFIBUS diagnosis information 0 ... 7 Not used Not supported, set to 0. 0 ... 2 Not used Not supported, set to 0. Not used Not supported, set to 0.
  • Page 47 Multi-Input/Output Device Troubleshooting and Diagnosis Possible Faults during the Initialization Run Fault signal occurs ... Situation/Possible Cause Remedy ... prior to start: Valve is correctly set. Restart the initialization run after the valve has reached the set position. Lead breakage or short circuit Check wiring of sensors and auxiliary at PFCs or the auxiliary valve.
  • Page 48 Set target mode to "Auto", See chapter 8.2 "O/S" (out of service). "RCas" or "Man". BAD-DF Hardware fault: Send the device to Variables RB_D and Pepperl+Fuchs for repair. CB_D: see chapter LED "COM/ERR" 4.3.1 lights up Description of permanently, and diagnosis: see chapter 6.3...
  • Page 49: Device-Related Parameters

    Multi-Input/Output Device Device-Related Parameters Device-Related Parameters This section describes the device-related parameters for device identification and device documentation. Device Identification PROFIBUS Ident Number A PROFIBUS ident number is assigned to each field device type of each manufacturer for unambiguous identification throughout the PROFIBUS network. This ident number links the device to a specific GSD file that contains a full description of the field device type of the manufacturer.
  • Page 50: Channel-Related Parameters For The Valve Coupler Modes

    Multi-Input/Output Device Channel-Related Parameters for the Valve Coupler Modes Channel-Related Parameters for the Valve Coupler Modes This section describes the channel-related parameters and basic information, regarding the following aspects: Setpoint inversion Modes of operation Functional parameters Diagnostic parameters Use of Setpoint Variables SP_D and RIN_D The setpoint value controls the position of the final control element, for example a valve or a pilot valve if available.
  • Page 51: Modes Of Operation

    Multi-Input/Output Device Channel-Related Parameters for the Valve Coupler Modes Example! Example 3: "Invert Setpoint" is ON The Actuator Fail Action parameter is set to "closed". The actuator moves into the closed position ("closed"), when the current of the auxiliary valve is OFF. If the setpoint value is "0"...
  • Page 52: Operating Mode "Remote-Cascade (Rcas)

    Multi-Input/Output Device Channel-Related Parameters for the Valve Coupler Modes Conditions when the fail-safe handling is stipulated: Status change to "GOOD (NC)-IFS" status. The fail-safe time is not awaited. The safe position is approached immediately. The status of the specified setpoint value is BAD. If communication is aborted with the DP watchdog activated, the status automatically changes to BAD.
  • Page 53: Sensor Usage

    Multi-Input/Output Device Channel-Related Parameters for the Valve Coupler Modes 8.3.2 Sensor Usage Whether an actuated sensor or an actuated mechanical contact represents an open or closed valve position, depends on the design of the position feedback. Therefore, the Sensor Usage parameters offer the following modes for configuring the MIO device according to the individual requirements: SENSOR_USAGE Value Sensor A...
  • Page 54: Diagnostic Parameters

    Multi-Input/Output Device Channel-Related Parameters for the Valve Coupler Modes Diagnostic Parameters This section describes the channel-related diagnostic parameters. 8.4.1 Wire Check You can activate or deactivate the monitoring of wire faults. The following parameters exist: Parameter Description VALVE_WIRE_CHECK Enables/disables the lead short circuit and lead breakage monitoring of the valve connection for the hardware channels 1, 4, 7, 10 (transducer-block-specific) SENSOR_A_WIRE_CHECK Enables/disables the lead short circuit and lead breakage...
  • Page 55 Multi-Input/Output Device Channel-Related Parameters for the Valve Coupler Modes If the measured time is longer or shorter than the reference value plus a tolerance, the MIO device indicates an exceeding time. The MIO indicates the blocking of the valve if the new final position is not reached after the 5 x time of the breakaway time plus transit time.
  • Page 56: Cyclic Function Test (Partial Stroke Test)

    Multi-Input/Output Device Channel-Related Parameters for the Valve Coupler Modes 8.4.4 Cyclic Function Test (Partial Stroke Test) You can activate a cyclic function test for each channel. Use this function test, e. g., if you need to regularly monitor a valve for correct functioning that is hardly triggered. The factory setting of the Cyclic Function Test parameter is "OFF".
  • Page 57: Channel-Related Parameters For The Sensor Input Modes

    Multi-Input/Output Device Channel-Related Parameters for the Sensor Input Modes Channel-Related Parameters for the Sensor Input Modes This section describes the channel-related parameters of the sensor input modes: binary input, frequency input, and counter. The following parameters are described: Modes of operation Diagnostic parameters Functional parameters Modes of Operation...
  • Page 58: Sensor-On Time

    Multi-Input/Output Device Channel-Related Parameters for the Sensor Input Modes The following modes are available: 1: Sensor input enabled 0: Sensor input disabled In frequency or counter mode, the channels 4, 7, and 10 are disabled. 9.2.2 Sensor-On Time The Sensor-On Time parameter defines the time (in 10 ms ... 11000 ms) the input is turned ON to determine the sensor input state.
  • Page 59: Pactware Multi-Input/Output Device Type Manager

    Installing the DTM Package with the FDT Frame Application PACTware (Example) To install the DTM package on your system, proceed as follows: 1. Install the Pepperl+Fuchs FieldConnex DTM package. For more information, refer to the Re- ® adme file in the FieldConnex DTM Collection.
  • Page 60: Device Type Manager (Dtm) Dialogs

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.Drag and drop the DTM *D0-MIO-Ex12.PA.* to your project window under the PROFIBUS COM DTM driver. Your project should now look like this: Figure 10.1 DTM project 10.2 Device Type Manager (DTM) Dialogs The device type manager (DTM) *D0-MIO-Ex12.PA.* features the following dialogs to parameterize and monitor the multi-input/output (MIO) device: Parameterization...
  • Page 61: Online Dialogs

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Load from Device Settings made in the online parameter set are not automatically transferred to the offline parameter set. The function Load from Device is used to upload data from the device into the offline parameter set.
  • Page 62: Offline Dialogs

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Opening the Measured Value Dialog 1. In order to open the context menu, right-click in the project on *D0-MIO-Ex12.PA.* 2. Select Measured Value. Simulation The dialog can be used to simulate parameter settings for the device in use or manually set OUT value and status for the device.
  • Page 63: Multi-Input/Output Device Type Manager User Interface

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.2.3 Multi-Input/Output Device Type Manager User Interface The device type manager (DTM) user interface looks like this: Top-level identification section: Displays device ID, device description, device tag, and the overall diagnostic status (in online mode) symbolized by NAMUR NE 107 symbols. Question mark symbol: Access to the help file Combined mouse arrow and question mark symbol: Click on symbol and then on the sec- tion where you need help to view help information.
  • Page 64: Mio Dtm For Sensor Input Mode - Structural Diagram

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.2.4 MIO DTM for Sensor Input Mode - Structural Diagram The following diagrams show all device-specific and channel-specific parameters the DTM offers for parameterization. Figure 10.3 Basic setup wizard of the MIO DTM as sensor input...
  • Page 65 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Figure 10.4 DTM menu structure: Device-specific Parameters in square brackets [ ]: Online parameters only.
  • Page 66 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Figure 10.5 DTM for sensor input mode menu structure: Channel-specific Parameters in square brackets [ ]: Online parameters only.
  • Page 67: Mio Dtm For Valve Coupler Mode - Structural Diagram

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.2.5 MIO DTM for Valve Coupler Mode - Structural Diagram The following diagrams show all device-specific and channel-specific parameters the DTM offers for parameterization. Figure 10.6 Basic setup wizard of the MIO DTM as valve coupler Figure 10.7 DTM menu structure: Device-specific Parameters in square brackets [ ]: Online parameters only.
  • Page 68 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Figure 10.8 DTM for valve coupler mode menu structure: Channel-specific Parameters in square brackets [ ]: Online parameters only.
  • Page 69: Basic Device Setup In Sensor Input Mode

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.3 Basic Device Setup in Sensor Input Mode The “Basic device setup” is the initial setting you must make before going into any further device setup or channel parameterization. In this section you set the MIO device up as a sensor input.
  • Page 70 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Setting Up the MIO Device as a Sensor Input 1. Activate the Sensor Input mode with the radio button. 2. Set the required ident number with the radio button. 3. Click on Next to adjust the channels as required. Adjusting the Channels (1): Channel 1 as Binary Input 1.
  • Page 71 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Figure 10.11 Channel "Basic Device Setup" tab: Adjust channels of the second measurement loop 5. Adjust the channels of the second measurement loop as required. 6. Click on Next. The parameter settings are adjusted for the device and a summarized overview of all the settings made is displayed.
  • Page 72 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Adjusting the Channels (2): Channel 1 as Counter or Frequency Input 1. After selecting the sensor input mode, Next brings you to the section "Sensor Input – Adjust- ment of Channels 1, 4, 7, and 10". Figure 10.12 Channel "Basic Setup"...
  • Page 73 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Figure 10.13 Channel "Basic Device Setup" tab: Adjust channels of the second measurement loop 4. Adjust the channels of the second measurement loop as required. 5. Click on Next. The parameter settings are adjusted for the device and a summarized overview of all the settings made is displayed.
  • Page 74: Tab "Device Information

    Information Parameters in the Online Mode In the online mode, the following read-only information is displayed. Use this data as additional diagnostic information when contacting Pepperl+Fuchs. Serial number: Serial number of the device Software revision: Software revision number Static revision: Incremental modification counter for counting each modification of a parameter to document the status of modification of parameterization.
  • Page 75: Device Tab "Diagnostics

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Section "Identification information": Strategy: Free value field, enter value to use for configuration or diagnostics as a code key for sorting or summarizing diagnostic information. Alert key: Free value field, enter any value for sorting alarms or events that have been generated.
  • Page 76 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager The tab "Diagnostics" contains the following parameters: Section "Settings": Diagnostic mode: Mode selector to be configured for status and diagnostic behavior. Keep "Condensed diagnosis" or select "Classic diagnosis". Hardware error: Type of diagnostic message and the mapping with the status this message implies.
  • Page 77: Sensor Input Channels 1

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager NAMUR NE 107 Diagnostic Information NAMUR NE 107 Icon Diagnostic Information Good: No failure Maintenance required: Maintenance demanded, Maintenance Out of specification: Invalid process condition Failure: Maintenance alarm Adjusting the Diagnostics 1. Set or adjust the diagnostic information of the device as required. 2.
  • Page 78: Tab "General

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.3.4 Tab "General" This tab offers the option to view and enter general and batch information on the current channel. The settings apply to all sensor input modes. Figure 10.16 Channel "General" tab The tab "General"...
  • Page 79: Tab "Process Data" For A Binary Input

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Section "Batch": Batch ID: Identification assignment option. Free value field, assign an identifier for a batch process with distributed fieldbus systems to enhance process identification. Unit Free value field, assign an identifier for a batch unit with distributed fieldbus systems to enhance process identification.
  • Page 80 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Section "Settings": Process Data Parameters in the Online Mode The following parameters contain read-only information displayed in the online mode. Actual mode Current mode of the channel. The mode can differ from the "Target mode". Example: A different value or status is selected but the selection is not confirmed yet.
  • Page 81: Tab "Process Data" For A Frequency Input

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager More Information For more information on OUT status types, see chapter 4.3.2. For more information on simulation, see chapter 10.2.1. Adjusting the Process Data Settings 1. Use the different fields and pull-down menus to enter the information you require for your process.
  • Page 82 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Target mode: Mode selection option per channel. Choose the target mode of the output value for each of the 8 channels. The following 3 modes are available: • Auto: Automatic. The measured value of the device is used as output value. •...
  • Page 83: Tab "Process Data" For A Counter

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.3.7 Tab "Process Data" for a Counter This tab contains all settings and parameters for the counter of the channel. Figure 10.19 Channel "Process Data" tab for the counter The tab "Process data" contains the following channel information and parameters: Section "Settings": Process Data Parameters in the Online Mode The following parameters contain read-only information displayed in the online mode.
  • Page 84: Tab "Configuration

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Process Data Parameters in the Online Mode The following parameters contain read-only information displayed in the online mode. Section "OUT": OUT: Process variable of the discrete input block in Auto mode. User-specified value defined in the manual mode or during operation.
  • Page 85 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Section "Sensor": Sensor configuration: Information on how the channel is currently configured. Channel Parameters in the Online Mode Sensor value This is the original, unaltered value that the sensor returns, before it is passed to the function block for further processing.
  • Page 86: Channel Tab "Diagnostics

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.3.9 Channel Tab "Diagnostics" This tab contains information on the sensor wire. Also, the type of diagnosis and a related status can be configured. The settings apply to all sensor input modes. Figure 10.21 Channel "Diagnostics"...
  • Page 87 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Status that the process value issues if the assigned Error Type Diagnosis diagnosis is active: Sensor wire error: None GOOD - OK Maintenance GOOD - Maintenance required Maintenance demand GOOD - Maintenance Maintenance alarm demanded Invalid process condition UNCERTAIN -...
  • Page 88: Basic Device Setup In Valve Coupler Mode

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Adjusting the Diagnostics 1. Set or adjust the diagnostic information of the channel as required. 2. Click on Apply to confirm. More Information For more information on diagnosis of the device, see chapter 6.3. 10.4 Basic Device Setup in Valve Coupler Mode The “Basic device setup”...
  • Page 89: Tab "Device Information

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Note! Changing the PROFIBUS Ident Number in the Online Mode If you use the menu command in online parameterization, a change of ident number selection takes immediate effect. The device is automatically rebooted with the ident number selected. More Information For more information on ident numbers, see chapter 3.3.
  • Page 90 Information Parameters in the Online Mode In the online mode, the following read-only information is displayed. Use this data as additional diagnostic information when contacting Pepperl+Fuchs. Serial number: Serial number of the device Software revision: Software revision number Static revision: Incremental modification counter for counting each modification of a parameter to document the status of modification of parameterization.
  • Page 91: Device Tab "Diagnostics

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.4.2 Device Tab "Diagnostics" In the DTM, the tab "Diagnostics" enables you to configure the diagnostic behavior of the device. Figure 10.24 Device "Diagnostics" tab The tab "Diagnostics" contains the following parameters: Section "Settings": Diagnostic mode: Mode selector to be configured for status and diagnostic behavior.
  • Page 92 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Status that the process value issues if the assigned Error Type Diagnosis diagnosis is active: Hardware error: None GOOD - OK Memory error: Maintenance GOOD - Maintenance required Maintenance demand GOOD - Maintenance Maintenance alarm demanded Invalid process condition...
  • Page 93: Valve Coupler Connections 1

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Adjusting the Diagnostics 1. Set or adjust the diagnostic information of the device as required. 2. Click on Apply to confirm. More Information For more information on diagnosis of the device, see chapter 6.3. 10.4.3 Valve Coupler Connections 1 ...
  • Page 94 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager General Parameter in the Online Mode The following parameters contain read-only information displayed in the online mode. Static revision: Incremental modification counter for counting each modification of a parameter to document the status of parameterization modification. This parameter counts changes in the online tabs General, Process Data, Configuration.
  • Page 95: Tab "Process Data

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.4.5 Tab "Process Data" This tab contains all settings and parameters to determine the mode the channel is supposed to work in, a possible setpoint inversion, and the fail-safe settings. The tab offers readback and checkback information.
  • Page 96 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Target mode: Mode selection option per channel. Choose the target mode of the output value for each of the 12 channels. For the channels 1 ... 4, the following 4 modes are available: •...
  • Page 97 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Process Data Parameters in the Online Mode The following parameters contain read-only information displayed in the online mode. Section "OUT": Setpoint Current setpoint value and status of the channel. Example: A different value or status is selected but the selection is not confirmed yet. OUT: Process variable of the discrete output block in Auto and RCAS mode.
  • Page 98: Tab "Configuration

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Adjusting the Process Data Settings 1. Use the different fields and pull-down menus to enter the information you require for your process. 2. Click on Apply to confirm. 10.4.6 Tab "Configuration" This tab gives you several text-only fields that you can fill in as your process requires. Determine the mechanical fail-safe position, the sensor use and trigger the initialization run.
  • Page 99 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Section "Settings": Mechanical fail-safe position: Determines the safe position of the valve or actuator in case of power loss. More Information For more information on the actuator fail action, see chapter 8.3.1. Sensor usage: Maps the sensor position feedback signal with the valve positions according to the requirements of your process: •...
  • Page 100: Tab "Monitoring

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager 10.4.7 Tab "Monitoring" This tab includes settings for the following monitoring activities: cyclic function test, wire check, breakaway and transit time, stroke count. Figure 10.28 Channel "Monitoring" tab The tab "Monitoring" contains the following channel information and parameters: Section "Cyclic function test": Use this function test, e.
  • Page 101 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Section "Wire check"; Valve wire check: Enabling/disabling lead wire monitoring of the valve. Sensor A wire check: Enabling/disabling lead wire monitoring of sensor A. Sensor B wire check: Enabling/disabling lead wire monitoring of sensor B. More Information For more information on the wire check, see chapter 8.4.1.
  • Page 102: Channel Tab "Diagnostics

    Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Adjusting the Monitoring Settings 1. Use the pull-down menus and check boxes to enter the information for the monitoring activ- ities you require. 2. Click on Apply to confirm. 10.4.8 Channel Tab "Diagnostics" This tab contains all information on monitored values, e.
  • Page 103 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager Diagnostic Parameters in the Online Mode Section "Measured values": Only available in the online mode. Visualizes the times and stroke counts for quick recognition. This information is available only if breakaway/transit time monitoring or stroke count monitoring is enabled.
  • Page 104 Multi-Input/Output Device PACTware Multi-Input/Output Device Type Manager NAMUR NE 107 Diagnostic Information NAMUR NE 107 Icon Diagnostic Information Good: No failure Maintenance required: Maintenance demanded, Maintenance Out of specification: Invalid process condition Failure: Maintenance alarm Adjusting the Diagnostics 1. Set or adjust the diagnostic information of the channel as required. 2.
  • Page 105 PROCESS AUTOMATION – PROTECTING YOUR PROCESS Worldwide Headquarters Pepperl+Fuchs GmbH 68307 Mannheim · Germany Tel. +49 621 776-0 E-mail: info@de.pepperl-fuchs.com For the Pepperl+Fuchs representative closest to you check www.pepperl-fuchs.com/contact www.pepperl-fuchs.com Subject to modifications / DOCT-5374B Copyright PEPPERL+FUCHS • Printed in Germany 07/2018...

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