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Related Manuals for Pepperl+Fuchs PROFINET WCS-PNG210
Summary of Contents for Pepperl+Fuchs PROFINET WCS-PNG210
- Page 1 FACTORY AUTOMATION MANUAL WCS-PNG210 WCS PROFINET IO Interface Module...
- Page 2 WCS-PNG210 With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
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Page 3: Table Of Contents
WCS-PNG210 Introduction................. 4 Content of this Document ..............4 Target Group, Personnel..............4 Symbols Used ..................4 Product Description ..............6 Use and Application................6 Dimensions................... 6 Design of the Device................7 Installation................. 10 Mounting ..................... 10 Electrical Connection ................ 11 Dismounting .................. -
Page 4: Introduction
WCS-PNG210 Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: Product identification Delivery, transport, and storage Mounting and installation Commissioning and operation Maintenance and repair Troubleshooting... -
Page 5: Symbols Used
WCS-PNG210 Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage. -
Page 6: Product Description
WCS-PNG210 Product Description Product Description Use and Application The WCS-PNG210 interface module acts as an interface between the WCS reader and the PROFINET IO controller. The device has two PROFINET ports. The second port can be used, for example, as an outgoing PROFINET port. The data between the WCS reader and WCS- PNG210 is transmitted via an RS-485 interface. -
Page 7: Design Of The Device
WCS-PNG210 Product Description Design of the Device Device Components Figure 2.2 Interface module overview X1: RS-485 interface RS-485 bus termination slide switch Mounting bracket X2: Connection for power supply X3: PROFINET IO communication interface Front panel with rotary coding switches and indicator lights... - Page 8 WCS-PNG210 Product Description Front panel Power/State State State Power Link/Act. P1 Link/Act. P2 Figure 2.3 Front panel overview Power: The "Power" LED is green: The WCS-PNG210 interface module is correctly connected to the power supply. State: The "State" LED is green: Data exchange is taking place with the WCS readers. Using the four "Error No/Select ID"...
- Page 9 WCS-PNG210 Product Description ErrorNo/Select ID LED Error number Error description LED8 LED4 LED2 LED1 Script error Reserved Communication WCS reader, RS send buffer overflow Communication WCS reader, RS receive buffer overflow Communication WCS reader, RS timeout General fieldbus error Parity or frame check error Reserved Fieldbus configuration error Fieldbus data buffer overflow...
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Page 10: Installation
WCS-PNG210 Installation Installation Mounting Mounting the modules The module is fastened to a DIN mounting rail with a width of 35 mm using a snap-on fixing method. Figure 3.1 Mounting 1. Hook the module (1) into the DIN mounting rail (2) from above and press it down until it snaps into place. -
Page 11: Electrical Connection
WCS-PNG210 Installation Electrical connection Danger! Device damage due to incorrect installation A faulty installation of cables and connection lines can endanger the function and the electrical safety of the device. Note the permissible core cross section of the conductor. If you are using stranded conductors, make sure that these stranded conductors are crimped with wire end ferrules. - Page 12 WCS-PNG210 Installation Connecting the power supply Connect the operating voltage (10 VDC...30 VDC) to terminals 1 and 2 of the 4-pin plug X2 on the interface module. In addition, note the label on the module. The "Power" LED lights up green. Terminal Description UB (Pwr)
- Page 13 WCS-PNG210 Installation Note! RS-485 bus termination If the interface module is operated as the first or last physical device in an RS-485 bus, there must be a bus termination on this module. To do this, set the slide switch "Rx 422 Termination" to "Off"...
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Page 14: Dismounting
WCS-PNG210 Installation Dismounting Dismounting the modules Use a suitable slot-head screwdriver for dismounting the module. 1. Disconnect all the supply and signal lines. Figure 3.3 Dismounting 2. Insert the screwdriver (2) into the groove of the mounting bracket (3). 3. Press the screwdriver (2) in the specified direction until the lock on the DIN mounting rail (4) opens, see figure. -
Page 15: Commissioning
WCS-PNG210 Commissioning Commissioning Introduction Warning! Danger to life due to defective work Errors during installation and commissioning can cause life-threatening injuries and significant property damage. Installation and commissioning may only be carried out by trained personnel in accordance with the safety regulations. Components To commission the module, you require the following components: WCS-PNG210 interface module... -
Page 16: Connecting Wcs Readers
WCS-PNG210 Commissioning Connecting WCS readers If you connect several WCS readers to one interface module, the WCS readers must have different addresses. This will allow the programmable logic controller to allocate the data to the correct WCS readers. If you only connect one WCS reader to an interface module, this WCS reader always receives the address 0. -
Page 17: Integrating Wcs-Png210 Into The Network
WCS-PNG210 Commissioning Integrating WCS-PNG210 into the network Caution! Malfunction due to incorrectly configured devices Incorrectly configured devices can cause malfunction of the plant. Only put devices into operation after they have been configured correctly. To operate the module described in this manual, you will need a GSDML file. The GSDML file must be imported into the corresponding configuration tool prior to commissioning the module. - Page 18 The device data is added to the hardware catalog. 3. Open the hardware catalog and browse through the tree structure until you see a WCS- PNG210 symbol (PROFINET IO > Additional Field Devices > Gateway > Pepperl+Fuchs WCS). 4. Drag the WCS-PNG210 from the tree structure and drop it into your PROFINET IO system.
- Page 19 1. Stop PROFINET communication if it is active. 2. Select Pepperl+Fuchs WCS from the list of nodes and click on OK. 3. In the field Assign device name, enter the device name for the interface module. Click on Assign Name.
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Page 20: Data Format For Modules
Setting the number of readers, operating mode, and addresses 1. Open the hardware catalog and browse through the tree structure until you see the WCS- PNG210 symbol (PROFINET IO > Additional Field Devices > Gateway > Pepperl+Fuchs WCS). 2. Click on + next to the WCS-PNG210 symbol to expand the tree structure. - Page 21 WCS-PNG210 Commissioning In "Position and Speed" operating mode, 6 bytes are reserved for each WCS reader. Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Table 4.4 Data format for each connected WCS reader in "Position and Speed" operating mode, reader address = 0...3 Pxx: position data, P00 = LSB Sxx: speed (in multiples of 0.1 m/s), S00 = LSB...
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Page 22: Appendix
WCS-PNG210 Appendix Appendix Cable Routing in the RS-485 Bus The data cables must always form an in-line connection between the first and the last node. This in-line connection must end with a terminator. The RS-485 terminators are integrated in the WCS readers and can be switched on and off with the interface module. - Page 23 WCS-PNG210 Appendix Reading head Reading head Interface or control (PLC) Figure 5.2 Connection of two reading heads, Version A Version B: The interface module is located at the beginning of the data line; one WCS reader is located at the end of the data line. Both need the RS-485 terminator. The second WCS reader is connected to the line connection between the interface module and the first WCS reader through a short spur (length <1 m).
- Page 24 WCS-PNG210 Appendix Reading head Spur line (max. 1 m) Reading head Interface or control (PLC) Figure 5.3 Connection of two reading heads, Version B The wiring version used depends on which is best suited for the application. If three or four WCS readers are used on the same interface module, connect these using spurs as shown in variant B.
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Page 25: Data Cables And Accessories
WCS-PNG210 Appendix Data Cables and Accessories RS-485 data cable For the RS-485 data transfer path, a four-wire, shielded, twisted pair data cable must be used. One wire pair is used for the supply voltage, and one pair for the RS-485 data connection. The maximum length of the cable depends on the data transfer capacity of the data cable—core- core—and on the cross section of the cables for power supply of the WCS readers. - Page 26 WCS-PNG210 Appendix Single-ended female cordsets and adapter cables Field-attachable female connectors M12 x 1 Number of poles Cable diameter Order designation straight 6 mm – 8 mm V1-G-PG9 angled 6 mm – 8 mm V1-W-PG9 straight 6 mm – 8 mm V15-G-PG9 angled 6 mm –...
- Page 27 Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications / TDOCT5839__ENG Copyright PEPPERL+FUCHS • Printed in Germany 03/2018...