Dungs HPSV 10020/604 Installation Instructions Manual

Dungs HPSV 10020/604 Installation Instructions Manual

High pressure safety shutoff valve

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HPSV 10020/604
High Pressure Safety
Shutoff Valve
Installation Instructions
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Attention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Installation Position . . . . . . . . . . . . . . . . . . . . . . Page 3
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Painting Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Protection from Radiant Heat . . . . . . . . . . . . . . Page 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Valve Leakage Test . . . . . . . . . . . . . . . . . . . . . . . Page 6
Flow Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

Approvals

CSA Certified: File No. 1010989
ANSI Z21.21 / CSA 6.5
C/I Marking
CGA 3.9

Attention

Explanation of symbols
1, 2, 3 ...
= Action
= Instruction
1 ... 8
CDN
USA
The installation and maintenance
of this product must be done
under the supervision of an ex-
perienced and trained specialist.
Never perform work if gas pres-
sure or power is applied, or in
the presence of an open flame.
Please read the instruction be-
fore installing or operating. Keep
the instruction in a safe place. You
find the instruction also at www.
dungs.com If these instructions
are not heeded, the result may
be personal injury or damage to
property.
Any adjustment and application-
specific adjustment values must
be made in accordance with
the equipment manufacturers
instructions.
[V] [A]
[Hz] [VA]
Safety
first
O.K.
IFGC
CSA
UL
ANSI
NFPA
Check the ratings in the specifi-
cations verify sure that they are
suitable for your application.
On completion of work on the
safety shutoff valve, perform a
leakage and function test.
This product is intended for instal-
lations covered by, but not limited
to, the following fuel gas codes:
CSA B149.1 (for Canada), the
International Fuel Gas Code, and
NFPA 54 or the following equip-
ment codes and standards: CSA
B149.3 (for Canada) or NFPA 37.
Warning: During normal op -
eration, coil is getting hot. (max.
176 °F / 80 °C)

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Summary of Contents for Dungs HPSV 10020/604

  • Page 1: Table Of Contents

    On completion of work on the Please read the instruction be- Safety fore installing or operating. Keep safety shutoff valve, perform a first the instruction in a safe place. You leakage and function test. find the instruction also at www. O.K. dungs.com If these instructions are not heeded, the result may be personal injury or damage to property. This product is intended for instal- Any adjustment and application- IFGC lations covered by, but not limited specific adjustment values must to, the following fuel gas codes: be made in accordance with the equipment manufacturers CSA B149.1 (for Canada), the...
  • Page 2: Specification

    Specification HPSV 10020/604 Normally closed automatic shutoff valve. Fast opening, fast closing. Ambient / Fluid Service Max. Operating Pressure °F 100 PSI (689 kPa) factory rating Temperature 60 PSI (413 kPa) as per ANSI Z21.21/ -20 °F to +140 °F CSA 6.5 C/I and 100 PSI as per -29 °C to +60 °C Factory +5 °F to +140 °F...
  • Page 3: Installation Position

    50 micron max. gas filter and with the gas flow matching the direction indicated by the arrows on the casting. 2. Mount the HPSV 10020/604 to a flat face B16.5 flange with the solenoid vertical to horizontal. 3. Insert proper flange seal.
  • Page 4: Wiring

    Wiring Wiring the HPSV 10020/604 Electrical Connection 1. Disconnect all power to the leads before wiring to prevent 18” Pigtails with 1/2” NPT conduit Connections are not polarity sensitive. electrical shock and equipment damage. 2. Run pigtails through conduit to a splice box. 3. Connect pigtails acc. to “Electrical Connection”. –...
  • Page 5: Dimensions

    Dimensions Upstream Downstream 1/4“ NPT Tap 1/4“ NPT Tap Type Order No. Dimensions [inch] Weight Dimensions [mm] [lbs] [kg] HPSV 10020/604 270890 2.95 8.82 6.30 6.02 9.84 2.09 2.52 13.2 5 … 8...
  • Page 6: Valve Leakage Test

    Valve Leakage Test This leak test procedure tests the valve seat sealing capabili- Leak Test Procedure ties of the safety shutoff valve. Only qualified personnel should Use the illustration below as a reference. perform this test. 1. Close the downstream manual shutoff valve, or safety shutoff valve.
  • Page 7: Flow Curve

    Flow Curve Pressure drop for other gases the “corrected” flow rate in CFH through f (f = 0.66 for propane). Use this “cor- To determine the pressure drop when the valve for the other gas used. For ex- rected” flow rate and the flow curve on using a gas other than natural gas, ample, when using propane, divide the the next page to determine pressure...
  • Page 8: Accessories & Replacement

    Accessories & Replacement Replacement Coil Valve Type Voltage Order No. HPSV 10020/604 (Coil) 24 VDC 270888 We reserve the right to make modifications in the course of technical development. Karl Dungs, Inc. Karl Dungs GmbH & Co. KG 3890 Pheasant Ridge Drive NE P.O. Box 12 29 Suite 150 D-73602 Schorndorf, Germany Blaine, MN 55449, U.S.A. Phone + 49 (0)7181-804-0 Phone 763 582-1700 Fax +49 (0)7181-804-166 Fax 763 582-1799 e-mail info@dungs.com e-mail info@karldungsusa.com...

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