Engine Removal/Assembly; Removing The Engine - SHERCO 250 SE/R Workshop Manual

ENGINE REMOVAL/ASSEMBLY

REMOVING THE ENGINE

WARNING
To remove the engine, you must remove the swing arm's pivot bolt to detach the rear wheel/swing
arm assembly. Secure the chassis with a jack to prevent the motorcycle from overturning.
• Drain (see user manual).
• Engine oil.
• Coolant.
• Remove the seat.
• Disconnect the battery.
• Remove the tank with its inlets.
• Disconnect the complete wiring harness connected to the engine (starter
terminal, interference suppressor, actuator).
• Remove the exhaust (see user manual).
• Remove the carburettor.
• Remove the secondary transmission chain (quick coupler).
• Remove the chain guard.
• Remove the clutch slave cylinder.
WARNING
When the clutch slave cylinder is removed, the piston is no longer held in place. Secure the piston
with a plastic collar.
• Remove the water hoses connected to the engine.
• Remove the left radiator.
• Loosen all the engine screws.
• Loosen the swing-arm pin.
• Remove the cylinder head-frame lugs and its electric motor.
• Remove the engine pins.
• Remove the swing-arm pin.
• Disconnect the valve cables from the pulley.
• Remove the engine.
10
250-300 SE-R