Renishaw RLP40 Installation Manual
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Renishaw RLP40 Installation Manual

Radio lathe probe
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Installation guide
H-5627-8504-05-A
RLP40 radio lathe probe

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Summary of Contents for Renishaw RLP40

  • Page 1 Installation guide H-5627-8504-05-A RLP40 radio lathe probe...
  • Page 2 © 2010–2018 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.

  • Page 3: Table Of Contents

    RLP40 dimensions ........
  • Page 4 Positioning the RLP40 and RMI or RMI-Q ........

  • Page 5: Before You Begin

    Trade marks • neglected, mishandled or inappropriately used; RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of • modified or altered in any way except with the Renishaw plc in the United Kingdom and other prior written agreement of Renishaw.

  • Page 6: Patents

    RLP40 installation guide Patents Features of the RLP40, and other similar Renishaw products, are the subject of one or more of the following patents and/or patent applications: CN 100466003 4754427 CN 101287958 4773677 CN 101482402 4851488 EP 1185838 5238749 EP 1373995...

  • Page 7: Eu Declaration Of Conformity

    47 CFR Section 15.19 This device complies with part 15 of the FCC Rules. Operation is subject to the following two Renishaw plc declares that the RLP40 complies conditions: with the applicable standards and regulations. This device may not cause harmful...

  • Page 8: Radio Approval

    RLP40 installation guide Radio approval Radio approvals Radio equipment – Canadian warning Argentina: CNC 16-9811 statements Australia: E2067 R-NZ English Brazil: 2266-11-2812 Under Industry Canada regulations, this radio transmitter may only operate using an antenna of “Este equipamento não tem direito à proteção a type and maximum (or lesser) gain approved for contra interferência prejudicial e não pode...
  • Page 9 Taiwan: CCAB10LP508AT2 USA: FCC ID: KQGRLP40 Iceland Liechtenstein Montenegro Norway Russia Switzerland Turkey Exempt: China Vietnam...

  • Page 10: Safety

    To reduce the risk of shipment delays, if you need to return the RLP40 to Renishaw for any reason, do not return any batteries. In all applications involving the use of machine tools or CMMs, eye protection is recommended.
  • Page 11 • all screens must be connected as outlined in the user instructions; • cables must not be routed alongside high current sources, i.e. motor power supply cables etc., or be near high-speed data lines; • cable lengths should always be kept to a minimum.
  • Page 12 RLP40 installation guide This page is intentionally left blank.

  • Page 13: Rlp40 Basics

    RLP40 basics Introduction Getting started Three multicolour LEDs provide visual indication Welcome to the RLP40 job set-up and inspection of selected probe settings. probe. At only 40 mm diameter, this compact probe sets industry standards for functionality, For example: reliability and robustness in the harshest of •...

  • Page 14: Trigger Logic

    5 seconds, and then replacing them to activate the Trigger Logic review sequence. Probe modes The RLP40 probe can be in one of three modes: Standby mode: where the probe is awaiting a switch-on signal. Operational mode: activated by one of the switch-on methods described on the next page.

  • Page 15: Enhanced Trigger Filter

    Timeout will occur 12, 33 or 134 seconds (user-configurable) after the last probe trigger or reseat. NOTE: After being switched on, the RLP40 must be on for 1 second minimum. When using spin on / spin off, ensure that the probe is stationary for 1 second minimum after it has stopped spinning before using spin on.

  • Page 16: Multiple Probe Mode

    “radio on” option system set-up. Further partnering will be required has been selected. if the RLP40, RMI or RMI-Q is changed. RLP40 probes which are set to “multiple probe NOTES: mode on” can coexist alongside any number of RLP40 probes set to “mode off”.

  • Page 17: Rlp40 Dimensions

    RLP40 dimensions Probe status LED 50 (1.97) 19 (0.75) Window Battery cassette A range of probe-ready shanks is available from Renishaw M4 stylus 12.5° 12.5° XY overtravel 51 (2.01) 58.3 (2.30) Dimensions given in mm (in) Stylus overtravel limits Stylus length ±X/±Y...

  • Page 18: Rlp40 Specification

    RLP40 installation guide RLP40 specification Principal application Workpiece inspection and job set-up on multi-tasking machines and lathes. Dimensions Length 58.3 mm (2.30 in) Diameter 40 mm (1.57 in) Weight (without shank) With batteries 260 g (9.17 oz) Without batteries 240 g (8.47 oz)

  • Page 19: Typical Battery Life

    Battery types 2 × ½AA 3.6 V lithium-thionyl chloride (LTC) Battery reserve life Approximately one week after a low battery warning is first given (based on 5% usage) Low battery indication Blue flashing LED in conjunction with normal red or green probe status Dead battery indication Constant or flashing red Typical battery life...
  • Page 20 RLP40 installation guide This page is intentionally left blank.

  • Page 21: System Installation

    This allows easy installation, either inside or outside the machine enclosure. Coolant and swarf residue accumulating on the RLP40 and RMI or RMI-Q may have a detrimental effect on transmission performance. Wipe clean as often as is necessary to maintain unrestricted transmission.

  • Page 22: Positioning The Rlp40 And Rmi Or Rmi-Q

    30 seconds after ensuring both are within the performance the RMI or RMI-Q is unpowered (or the RLP40 envelope shown below. To assist in finding the is out of range). When in hibernation mode, the...

  • Page 23: Preparing The Rlp40 For Use

    Preparing the RLP40 for use Fitting the stylus 1.8 Nm – 2.2 Nm (1.3 lbf.ft – 1.6 lbf.ft) M-5000-3707...

  • Page 24: Installing The Batteries

    RLP40 installation guide Installing the batteries NOTES: See Section 5, “Maintenance” for a list of suitable battery types. If dead batteries are inadvertently inserted, the LEDs will remain a constant red. Do not allow coolant or debris to enter the battery compartment.

  • Page 25: Mounting The Probe On A Shank

    Mounting the probe on a shank × 2 2 mm A/F 2 mm A/F × 2 × 4 × 4 2 mm A/F × 2 0.5 Nm – 1.5 Nm (0.4 lbf.ft – 1.1 lbf.ft)

  • Page 26: Stylus On-Centre Adjustment

    RLP40 installation guide Stylus on-centre adjustment NOTES: Adjust in X axis If a probe and shank assembly is dropped, it must be rechecked for correct on-centre adjustment. Do not hit or tap the probe to achieve on-centre adjustment. < ±20 µm ×...

  • Page 27: Stylus Trigger Force And Adjustment

    Spring force within the probe causes the stylus to sit in a unique position and return to this position following each stylus deflection. Stylus trigger force is set by Renishaw. The 2.0 mm A/F user should only adjust trigger force in special circumstances e.g.

  • Page 28: Calibrating The Rlp40

    RLP40 installation guide Calibrating the RLP40 Three different operations are to be used when calibrating a probe. They are: Why calibrate a probe? • calibrating either in a bored hole or on a turned diameter of known position; A spindle probe is just one component of the measurement system which communicates with •...

  • Page 29: Trigger Logic

    Trigger Logic™ Reviewing the probe settings LED check > 5 s Key to the symbols LED short flash LED long flash  Switch-on method Radio on Spin on Switch-off method Radio off or Short timeout Medium timeout Long timeout Spin off 12 s 33 s 134 s...

  • Page 30: Multiple Probe Mode Settings

    RLP40 installation guide Multiple probe mode settings Deflect the stylus for less than 4 seconds to cycle to the next setting. Multiple probe mode Mode off Mode on Machine 4 Machine 1 Machine 2 Machine 3 Machine 5 Machine 6...

  • Page 31: Probe Settings Record

    Medium timeout (33 s) Long timeout (134 s)  Enhanced trigger Trigger filter off (0 ms) filter Trigger filter on (10 ms)  Multiple probe mode Off (factory set) See “Multiple On (machine number) probe mode settings” RLP40 serial no ........

  • Page 32: Changing The Probe Settings

    RLP40 installation guide Changing the probe settings Insert the batteries or, if they have already been > 5 s installed, remove them for five seconds and then refit them.  Following the LED check, immediately deflect the stylus and hold it deflected until five red flashes have been observed (if the battery power is low, each red flash will be followed by a blue flash).
  • Page 33 RMI or RMI-Q. RMI-Q radio machine interface installation guide (Renishaw part no. H-5687-8504). NOTE: To partner an RLP40 with an RMI please NOTE: To partner an RLP40 with an RMI-Q see “RLP40 – RMI partnership”. Once acquisition please see “RLP40 –...

  • Page 34: Rlp40 - Rmi Partnership

    Further partnering will envelope. be required if either the RLP40 or RMI is changed, In configuration mode, configure the probe or if a system is reconfigured for multiple probes settings as required until you reach the (multiple probe mode).

  • Page 35: Rlp40 - Rmi-Q Partnership

    RLP40 – RMI-Q partnership An RLP40 that is partnered with the RMI-Q but then used with another system will need to be System set-up is achieved by using Trigger Logic repartnered before being used again with the and powering on the RMI-Q or applying ReniKey.

  • Page 36: Operating Mode

    RLP40 installation guide Operating mode LEDs LEDs LEDs flashing flashing flashing green Probe status LEDs LED colour Probe status Graphic hint Flashing green Probe seated in operating mode Flashing red Probe triggered in operating mode Flashing green and blue Probe seated in operating mode – low battery Flashing red and blue Probe triggered in operating mode –...

  • Page 37: Maintenance

    Further dismantling and repair of Renishaw transmission. equipment is a highly specialised operation, which must be carried out at an authorised Renishaw Service Centre. Equipment requiring repair, overhaul or attention under warranty should be returned to your supplier.

  • Page 38: Changing The Batteries

    RLP40 installation guide Changing the batteries CAUTIONS: Do not leave dead batteries in the probe. When changing batteries, do not allow coolant or debris to enter the battery compartment. When changing batteries, check that the battery polarity is correct. Take care to avoid damaging the battery cassette gasket.
  • Page 39 NOTES: After removing the old batteries, wait more than 5 seconds before inserting the new batteries. Do not mix new and used batteries or battery types, as this will result in reduced life and damage to the batteries. Always ensure that the cassette gasket and mating surfaces are clean and free from dirt before reassembly.

  • Page 40: Rlp40 Eyelid

    Do not use a sharp tool or a degreasing agent. The cleaning interval may be extended or The RLP40 is fitted with a metal eyelid that reduced, depending on the rate dirt accumulates. protects the internal components of the probe If the inner diaphragm is damaged, return the from hot chip and coolant environment.

  • Page 41: Fault-Finding

    Fault-finding Symptom Cause Action Probe fails to Dead batteries. Change batteries. power up (no LEDs Unsuitable batteries. Fit suitable batteries. illuminated or fails to indicate current Batteries inserted incorrectly. Check battery insertion/polarity. probe settings). Batteries removed for too short a time Remove batteries for a minimum and probe has not reset.
  • Page 42 RLP40 installation guide Symptom Cause Action Machine stops Radio link failure/RLP40 out of Check interface/receiver and unexpectedly during a range. remove obstruction. probing cycle. RMI or RMI-Q receiver/machine Refer to receiver/machine user’s fault. guide. Dead batteries. Change batteries. Excessive machine vibration Enable enhanced trigger filter.
  • Page 43 Machine tool faulty. Perform health checks on machine tool. RLP40 status LEDs do Radio link failure – RLP40 out of Check position of RMI or RMI-Q, not correspond to RMI RMI or RMI-Q range. see operating envelope. or RMI-Q status LEDs.
  • Page 44 Probe out of range. Check position of RMI or RMI-Q, see operating envelope. Dead batteries. Fit new batteries. RLP40 and RMI or RMI-Q are not Partner RLP40 with RMI or partnered. RMI-Q. Probe selection error. Verify that one RLP is working and is correctly selected on the RMI or RMI-Q.

  • Page 45: Parts List

    Section 7, “Parts list” Parts list Type Part number Description RLP40 A-5627-0001 RLP40 probe with batteries, tool kit and quick-start guide (factory-set to radio on / radio off, trigger filter off). Battery P-BT03-0007 ½AA battery – lithium-thionyl chloride (two required). Stylus A-5000-3709 PS3-1C ceramic stylus 50 mm long with Ø6 mm ball.
  • Page 46 RLP40 installation guide Type Part number Description Publications. These can be downloaded from our web site at www.renishaw.com. RLP40 H-5627-8500 Quick-start guide: for rapid set-up of the RLP40 probe. A-4113-8550 Quick-start guide: for rapid set-up of the RMI (includes CD with installation guides).
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  • Page 48 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com For worldwide contact details, visit www.renishaw.com/contact *H-5627-8504-05* Issued: 06.2018 Part no. H-5627-8504-05-A © 2010–2018 Renishaw plc...

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