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Norac UC4 Plus Rogator 74 Series Installation Manual

Spray height controller, roll control patented
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Spray Height Controller
Rogator '64 and '74 Series
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4 Plus Rogator 74 Series

  • Page 1 Spray Height Controller Rogator ’64 and ’74 Series Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+RG2-INST Rev G (Rogator ’64 and ’74 Series) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 ................. 4 YDRAULIC PARTS WHEN USING FITTINGS ............. 7 YDRAULIC ARTS SING ACED ITTINGS INSTALLATION PROCEDURE ......................13 ......................13 XISTING SYSTEM CHECK ........................13 PEED .......................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation procedure requiring boom installation. However, NORAC cannot movement will need to be done first. Once the guarantee all parts fit as intended due to the hydraulics have been disconnected you must variations of the sprayer by the manufacturer.

  • Page 6: Parts Lists

    This manual covers installation using both JIC and flat faced o-ring fittings. Before starting the installation compare the NORAC kit hydraulics to the sprayer hydraulics to be sure the correct fitting style is supplied. When performing the hydraulic install make sure you follow the section for the correct style of fittings.
  • Page 7 3.1 S UBSTITUTION ARTS Substitution parts will in no way affect the operation of the system provided that they are installed as directed. Item V01 – 2 Station Valve Block (44963D) may be substituted with: Item Part Number Name Quantity 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE The 44933D is a direct replacement for the 44963D.

  • Page 8: Hydraulic Parts When Using Jic Fittings

    3.2 H YDRAULIC PARTS WHEN USING FITTINGS Table 2: JIC Hydraulic Components Details Item Part Number Name Quantity 44863-06 HOSE ASSEMBLY 122R2-06 40 IN L 6FJX 6FJX90 44863-17 HOSE ASSEMBLY 122R2-06 32 IN L 6FJX90 8FJX 44863-04 HOSE ASSEMBLY 122R2-06 135 IN L 6FJX 6FJX 44863-05 HOSE ASSEMBLY 122R2-06 175 IN L 6FJX 6FJX 44862-07...
  • Page 9 Table 3 – 44865-25 - Hydraulics Fittings Kit Details Picture Item Part Number Name Quantity 103839 TEE ADAPTER - 6FJXR 6MJT 104632 TEE ADAPTER - 8FJXR 8MJT 104634 PLUG - 6FJCN CAP NO 6 FEMALE JIC 104517 MALE TO FEMALE ADAPTER - 12FJ 6MJ 44934 MALE TO FEMALE ADAPTER - 12MJP MACHINED PORT 103312...

  • Page 10: Ydraulic Arts Hen Sing Lat Aced O-Ring Ittings

    3.3 H YDRAULIC ARTS SING ACED ITTINGS Table 4 - Flat Faced O-Ring Fittings Hydraulic Components Details Item Part Number Name Quantity 44863-48 HOSE ASSEMBLY 122R2-06 40 IN L 6FORX90 6FORX 44863-46 HOSE ASSEMBLY 122R2-06 40 IN L 6FORX90 8FORX 44863-25 HOSE ASSEMBLY 122R2-06 136 IN L 6FORX 6FORX 44863-47...
  • Page 11 Table 5 – 44865-54 - Hydraulics Fittings Kit Details Item Part Number Name Quantity Picture F02, *F04 104586 TEE ADAPTER - 6FORXR 6MORT F03, *F05 104885 TEE ADAPTER - 8FORXR 8MORT F05, *F07 105327 MALE TO FEMALE ADAPTER - 12FORX 6MOR 106139 MALE TO FEMALE ADAPTER - 12MOR 6FOR 44917...
  • Page 12 ATTENTION: Your Rogator sprayer may require different cabling depending on the connectors used near the valve block. Please refer to Table 6 and Table 8 for ordering alternate cabling from NORAC. Table 6 – Alternate Interface Cabling Available from NORAC...
  • Page 13 Metripack 280 Deutsch DT The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is...
  • Page 14 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
  • Page 15 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 16: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 17 Table 10 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 11 –...

  • Page 18: Wing Sensor Installation

    Manual (M01) implications. To assemble the breakaway sensor bracket: 4. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. a) Assemble the bolt and nut into the The sensors should be oriented forward collar. (ahead) of the boom (see Figure 6 and b) Grease the bottom edge of the collar Figure 8).
  • Page 19 number on the left hand side General mounting rules for UC4+ proceeding to the largest serial ultrasonic wing sensors: number on the right hand side a) In its lowest position, the sensor (Figure 9). mouth must be 9 inches or more 5.
  • Page 20 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 21: Main Lift Sensor Installation

    4.4 M 3. Mount the sensor onto the sensor ENSOR NSTALLATION mounting collar (Figure 11). 1. Assemble the main lift sensor bracket (B11) as shown in Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10 – Main Lift Sensor Bracket 2.

  • Page 22: Roll Sensor Installation

    4.5 R When mounting the roll sensors use the ENSOR NSTALLATION following guidelines and refer to Figure Mount the roll sensors to the included roll sensor brackets using the machine screws and nylon lock nuts, as illustrated a) The smaller the distance between A in Figure 13.

  • Page 23: Boom Roll Sensor Mounting

    * The boom frame roll sensor does not have a temperature probe Figure 15 – Roll Sensor Mounting with Respect to Sprayer Orientation 4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting The boom roll sensor (E04) must be The chassis roll sensor must be mounted mounted to the rotating part of the boom.

  • Page 24: Inverted Roll Sensor Mounting

    Figure 16 – Boom and Chassis Roll Sensors Correctly Mounted 4.5.3 Inverted Roll Sensor Mounting If desired, the Roll sensor may be boom. Inverted mounting may be used mounted inverted, so long as the optimize mounting criteria connector exits towards the right-hand explained in Section 4.5.

  • Page 25: Hydraulic Installation

    It is recommended that a qualified technician does the hydraulic installation. 44933D Figure 19 – NORAC Valve Block Depending on the valve block part 2. Install the male adapters (F07) on the number, the A and B ports may be “P”...

  • Page 26: Valve Mounting

    4.6.2 Valve Mounting 44963D Figure 21 – Valve Mounting Location 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). 2. As shown in Figure 21, screw short side of the threaded rods into the bottom of the valve block at least 3/8".

  • Page 27: Hydraulic Plumbing

    Figure 3. Figure 22 – Valve Mounting Example 2. The "B" lines leading from the NORAC valve blocks are the “raise” lines, and You must ensure no hydraulic must be connected to the side of the components will interfere with any cylinders which raise the booms.

  • Page 28: Electrical Installation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 29 2. Connect the UC4+ power cable (C10) to it may be necessary to use cable C14 and the UC4+ Control Panel in the sprayer connect onto the Rogator wiring (Figure cab. Ensure that both plugs (P16A and 24). Refer to Section 5 for wiring P4) are connected to the receptacles of information.
  • Page 30 5. Route the receptacle end (R16) of C10 6. Connect the 16-pin AMP plug (P16) of out of the cab. Use the knockout in the valve extension cable (C11) to the Access Panel 2 to route (Figure 27). free end (R16) of C10 on the outside of the cab (Figure 24).
  • Page 31 (LEFT UP), LH FOLD DN (LEFT Alternate cabling is available from DOWN), RH FOLD UP (RIGHT UP) NORAC if the connectors on C12 do and RH FOLD DN (RIGHT DOWN). not match your valve block. Refer to Table 6 on page 9.
  • Page 32 15. Connect the CAN Node cable (C02B) to the 4-pin AMP plug on C11 (Figure 31). Depending on the valve block part number, “UP” “DOWN” 16. Route the CAN Node cable (C02B) to connectors will be on opposite sides of the the roll sensors which are installed in block.

  • Page 33: Completing The Installation

    4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ Spray Height Control system installed. Record the results for comparison in Table 11. 5. The procedure for the installation of the UC4+ Spray Height Control system is now complete.

  • Page 34: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C2: 44668 – S ENSOR RANCH ABLE 5.2 I C02B: 44664 – C UC4+ CAN N ABLE...

  • Page 35: Item C3: 44656D - Cable Valve Variable Rate Dt

    5.3 I C3: 44656D – C ABLE ALVE ARIABLE...

  • Page 36: Item C10: 44650-39 - Power Cable Generic Self - Proplelled

    5.4 I C10: 44650-39 – P OWER ABLE ENERIC PROPLELLED...

  • Page 37: Item C11: 44651-03 - Extension Cable Valve Generic

    5.5 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...

  • Page 38: Item C12: 44658-24 - Interface Cable Dt06-2X Gnd2

    5.6 I C12: 44658-24 – I DT06-2X GND2 NTERFACE ABLE...

  • Page 39: Item C14: 44658-28 - Power Pigtail

    5.7 I C14: 44658-28 – P OWER IGTAIL...
  • Page 40 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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Uc4 plus rogator 64 series

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