Related Manuals for Kemppi KempoMat 4000
Summarization of Contents
Preface
1.1. Introduction
Provides an overview of the manual's purpose and content, including safety.
1.2. Product Introduction
Introduces the Kempomat welding machines and their applications.
2. Installation of the Power Source
2.1. Transport and Lifting of the Machine
Details safe methods for moving and lifting the welding unit.
2.2. Siting the Machine
Specifies environmental and placement requirements for the welding machine.
2.3. Connection to the Mains Supply
Guides the electrical connection process by a qualified electrician.
2.4. Mounting of the Mains Cable
Explains how to attach and secure the power supply cable.
2.5. Welding and Return Current Cables
Specifies requirements for connecting welding and return current cables.
3. Use of Wirefeeder
3.1. Parts of Wire Feed Mechanism
Illustrates and identifies components of the wire feeding system.
3.2. Installation of the Wire Feed System
Provides instructions for installing the wire feeder unit and its components.
3.3. Installation of Wire Feed
Details the selection and installation of wire feed rolls and guide tubes.
3.4. Mounting of MIG Welding Gun
Guides the proper attachment of the MIG welding gun.
3.5. Mounting and Locking of Wire Reel
Explains how to securely mount and lock the wire reel onto the feeder.
3.6. Automatic Wire Feed to Gun
Describes the process for automatically feeding wire to the welding gun.
3.7. Adjustment of Tightness of Wire Reel Brake
Details how to adjust the tension of the wire reel brake for optimal feeding.
3.8. Shielding Gas
Provides instructions for connecting and using shielding gas with the machine.
4. Operation and Use of Power Source
4.1. Kempomat Panels
Identifies and describes the controls and indicators on the power source panels.
4.2. Wire Feed Panel
Details the controls and adjustments on the wire feed panel.
4.3. Wire Feeder Unit
Explains the functions of the wire feeder unit controls like burn back and wire inch.
4.4. Main Switches and Pilot Lamps
Describes the main power switch functions and status indicator lamps.
4.5. Adjustment for Arc Roughness I, II
Explains how to adjust arc characteristics using different connectors.
4.6. Operation of Cooling Fan
Details the automatic operation of the machine's cooling fan.
5. Control Panels and Adjustments
5.1. Wire Feed Speed Potentiometer
Describes how to adjust wire feed speed using the potentiometer.
5.2. Burn Back Time
Explains how to set burn back time for proper wire stopping at weld end.
5.3. KMW Timer
Details the KMW timer functions for 2/4-sequence, spot, and cycle arc welding.
6. Accessories
Volt / Ampere Metering Unit MSD 1
Describes the MSD 1 metering unit for displaying voltage and current.
6.1. KMW Sync
Explains the KMW sync unit for push-pull gun operation.
6.2. Installation and Mounting
Provides installation steps for the KMW timer accessory.
7. Operation Disturbances
Wire Feed Maintenance
Details maintenance operations for the wire feed system to prevent disturbances.
7.1. Cables
7.2. Power Source
Maintenance checks for the power source, including electrical connections and cleaning.
10. Technical Data
Kempomat 2500
Technical specifications for the Kempomat 2500 welding machine.
Kempomat 3200
Technical specifications for the Kempomat 3200 welding machine.
Kempomat 4000
Technical specifications for the Kempomat 4000 welding machine.
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