KSB Ixo-Pro Installation & Operating Manual

KSB Ixo-Pro Installation & Operating Manual

Submersible borehole pump with integrated pressure switch

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Submersible Borehole Pump with
Integrated Pressure Switch
Ixo-Pro
Installation/Operating Manual

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Summary of Contents for KSB Ixo-Pro

  • Page 1 Submersible Borehole Pump with Integrated Pressure Switch Ixo-Pro Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 09/02/2018...
  • Page 3: Table Of Contents

    Operating limits.............................. 19 Taking the pump set out of service....................... 19 Servicing/Maintenance ........................ 20 Maintenance/inspection.......................... 20 Trouble-shooting.......................... 21 Related Documents .......................... 22 General assembly drawing.......................... 22 Exploded view.............................. 23 EC Declaration of Conformity ...................... 25 Certificate of Decontamination...................... 26 Index .............................. 27 Ixo-Pro 3 of 28...
  • Page 4: Glossary

    Close-coupled design Motor directly fitted to the pump via a flange or a drive lantern Pump Machine without drive, additional components or accessories Pump set Complete pump set consisting of pump, drive, additional components and accessories Ixo-Pro 4 of 28...
  • Page 5: General

    The name plate indicates the type series / size and the main operating data. In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty.
  • Page 6: Safety

    This applies to, for example: ▪ Arrow indicating the direction of rotation ▪ Markings for connections ▪ Name plate The operator is responsible for ensuring compliance with all local regulations not taken into account in this manual. Ixo-Pro 6 of 28...
  • Page 7: Intended Use

    In addition to the safety information contained in this manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health and safety regulations ▪ Explosion protection regulations ▪ Safety regulations for handling hazardous substances ▪ Applicable standards, directives and laws Ixo-Pro 7 of 28...
  • Page 8: Safety Information For The Operator/User

    Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. (ð Section 2.3, Page 7) Ixo-Pro 8 of 28...
  • Page 9: Transport/Temporary Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
  • Page 10: Return To Supplier

    Collect greases and other lubricants during dismantling. 2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Ixo-Pro 10 of 28...
  • Page 11: Description

    4 Description 4 Description 4.1 General description Submersible borehole pump with integrated pressure switch Pump for handling clean water without suspended solids. 4.2 Designation Example: Ixo-Pro 4 Table 3: Designation key Code Description Ixo-Pro Type series Number of stages 4.3 Name plate Ident.Nr: 39300168...
  • Page 12 ▪ Electronic dry running protection with 4 consecutive start-up attempts ▪ Thermal overload protection ▪ Motor connection cable 15 m (H07 RNF) and plug Bearings ▪ Ball bearing ▪ Grease-packed bearings sealed for life Shaft seal ▪ Double shaft seal with oil reservoir fitted in between Ixo-Pro 12 of 28...
  • Page 13: Configuration And Function

    (5). The shaft is supported by rolling element bearings (6) and (9). 4.6 Scope of supply ▪ Multistage submersible borehole pump with integrated pressure switch ▪ Motor connection cable 15 m (H07 RNF) and plug Ixo-Pro 13 of 28...
  • Page 14: Dimensions

    4 Description 4.7 Dimensions Fig. 3: Dimensions Table 4: Dimensions [mm] Size Dimensions Thread Rp 1 Rp 1 Ixo-Pro 14 of 28...
  • Page 15: Installation At Site

    ▪ Never install the pump set too close to the inner walls of the tank / rainwater storage tank. ▪ Observe the installation height (see table: maximum installation height x) Fig. 4: Installation information Table 5: Maximum installation height x Size x [m] See cable manufacturer's documentation or DIN VDE 0298-3. Ixo-Pro 15 of 28...
  • Page 16: Connecting The Piping

    Using a discharge line of a larger diameter is recommended in the case of very high static heads or very long pipelines in order to prevent pressure losses. 1. Install the pipelines in accordance with the manufacturer's documentation. 2. Lower the pump set into the tank / rainwater storage tank. Ixo-Pro 16 of 28...
  • Page 17: Electrical Connection

    ▷ Replace damaged power cables. ü Check the available mains voltage against the data on the name plate. ü The mains is protected by a residual current device of 30 mA. 1. Plug the mains plug into the mains socket. Ixo-Pro 17 of 28...
  • Page 18: Commissioning/Start-Up/Shutdown

    2 seconds to prevent the hydraulic section from blocking. 6.2 Operating data Table 6: Operating properties Characteristic Value Flow rate Q [m ≤ 3.9 Q [l/min] ≤ 65 Head H [m] ≤ 60 Fluid temperature T [°C] 5 - 35 Ixo-Pro 18 of 28...
  • Page 19: Operating Limits

    If the pump set is not in service for a prolonged period of time, taking the following measures is recommended. 1. Remove the pump set from the tank / rainwater storage tank. 2. Drain the pipelines and the pump set. 3. Store the pump set properly. (ð Section 3.3, Page 9) Ixo-Pro 19 of 28...
  • Page 20: Servicing/Maintenance

    7 Servicing/Maintenance 7 Servicing/Maintenance 7.1 Maintenance/inspection The pump set is maintenance-free. Ixo-Pro 20 of 28...
  • Page 21: Trouble-Shooting

    If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump is running, but does not deliver B Pump delivers insufficient flow rate...
  • Page 22: Related Documents

    9 Related Documents 9 Related Documents 9.1 General assembly drawing Fig. 6: Sectional drawing Suction casing Pump casing Rotor Diffuser Double mechanical seal Rolling element bearing Stator Motor shaft Rolling element bearing Capacitor Ixo-Pro 22 of 28...
  • Page 23: Exploded View

    9 Related Documents 9.2 Exploded view Fig. 7: Exploded view Ixo-Pro 23 of 28...
  • Page 24 9 Related Documents Ixo-Pro 24 of 28...
  • Page 25: Ec Declaration Of Conformity

    – EN 60335-1/A1, EN 60335-2-41 Person authorised to compile the technical file: Christian Appel Head of Product Management Well and Ring-section Pumps KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The EU Declaration of Conformity was issued in/on:...
  • Page 26: Certificate Of Decontamination

    We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Ixo-Pro 26 of 28...
  • Page 27: Index

    Certificate of decontamination 26 Configuration and function 13, 22 Design 11 Designation 11 Disposal 10 Drive 12 Faults Causes and remedies 21 Fields of application 7 Intended use 7 Key to safety symbols/markings 6 Name plate 11 Return to supplier 10 Safety 6 Safety awareness 7 Shaft seal 12 Transport 9 Warnings 6 Ixo-Pro 27 of 28...
  • Page 28 KSB S.A.S. 128, rue Carnot • 59320 Sequedin (France) B.P. 60095 • 59482 Haubourdin Cedex (France) Tél. +33 3 2022-7000 • Fax +33 3 2022-7099 www.ksb.com...

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