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Sega THE KING OF ROUTE 66 Service Manual

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420-6695-02UK
REV 1
SERVICE MANUAL
THE KING OF ROUTE 66 – UPRIGHT TYPE
Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein.
After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order
to be able to refer to it whenever necessary.
Manufactured in the UK by

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  • Page 1 REV 1 SERVICE MANUAL THE KING OF ROUTE 66 – UPRIGHT TYPE Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein. After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order to be able to refer to it whenever necessary.
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  • Page 72: Table Of Contents

    CONTENTS BEFORE USING THIS PRODUCT......................1 1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION ..2 INTRODUCTION TO THIS SERVICE MANUAL ...................4 INSTALLATION AND MAINTENANCE INSTRUCTIONS ..............5 3.1. HANDLING AND INSTALLATION PRECAUTIONS ................5 3.2. COIN HANDLING..........................5 3.3. NAME OF PARTS ..........................5 3.4.
  • Page 73 5.3.5. VOLUME SETTING ........................61 5.3.6. BOOKKEEPING........................62 5.3.7. BACKUP DATA CLEAR......................64 COIN MECH INSTALLATION AND CREDIT BOARD SET UP............65 6.1. INTRODUCTION..........................65 6.1.1. PRICE OF PLAY SETTINGS UK .....................67 6.1.2. PRICE OF PLAY SETTINGS EURO ..................68 6.1.3. PRICE OF PLAY SETTINGS Austria-Czech-Denmark-Norway-Israel-France2 .....69 6.1.4.

  • Page 74: Before Using This Product

    Depending on the potential risk, terms such as” WARNING!” “CAUTION” and “IMPORTANT!” are used where an explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a manner contrary to the instructions given in this document.

  • Page 75: Inspections Immediately After Transporting The Product To The Location

    TO THE LOCATION · Only QUALIFIED SERVICE PERSONNEL should carry out inspection. Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing this.
  • Page 76 CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS SEGA product has stickers describing the product SEGA product has warning displays on manufacture number (Serial Number) and stickers, labels or printed instructions electrical specification. If you require service adhered/attached to or incorporated in the assistance you will require the Serial Number.

  • Page 77: Introduction To This Service Manual

    ROUTE 66 Standard, a new SEGA product. This manual is intended for those who have knowledge of electricity and technical expertise especially in IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before working on the machine.

  • Page 78: Installation And Maintenance Instructions

    Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin handling option from the approved list. Fit only the coin handling arrangements detailed below and follow the instructions provided in section 4.
  • Page 79 Width (cm) Length (cm) Height (cm) Approx Weight (Kg) MAIN CABINET FLOOR SEAT BILLBOARD WHEN ASSEMBLED...

  • Page 80: Accessories

    3.4. ACCESSORIES The machine is supplied with an installation kit. Please ensure the following parts are supplied: PART NUMBER DESCRIPTION COMPONENT REFERENCE NOA-1301X BILLBOARD PLATE RTS-1200UK ASSY FLOOR STD CTA-0001 JOINT BRKT L CTA-0002 JOINT BRKT R RTS-0001UK DISPLAY CARD RTS STD NOA-1302UK BILLBOARD SHEET 420-5827...
  • Page 81 · When returning the GAME BOARD for repair or replacement, be sure to package the entire ASSY SHIELD CASE in the original card transit box - THERE ARE NO USER- SERVICEABLE PARTS INSIDE. · Failure to return the GAME BOARD in this manner may invalidate the warranty. Wrap the ASSY SHIELD CASE with the packaging material and put it in the original transit box as shown.

  • Page 82: Assembly Instructions

    3.5. ASSEMBLY INSTRUCTIONS · Perform the assembly by following the procedure herein stated. Failure to comply with the instructions, for example, inserting the plug into an outlet at a stage not mentioned in this manual can cause an electric shock ·...

  • Page 83: Installing The Billboard

    3.5.1. INSTALLING THE BILLBOARD · To perform work safely, use a secure and stable step to improve access to the top of the cabinet. Working without using a step may cause accidents. · Only QUALIFIED SERVICE PERSONNEL should carry out this operation. 1.

  • Page 84: Installing The Floor

    3.5.2. INSTALLING THE FLOOR · Ensure all connections are secure - poor connections can cause electric shock or short circuit. · Take care not to damage wiring during installation, as this can cause electric shock or short circuit.
  • Page 85 Slightly lower the 2 Adjusters on the cabinet and install JOINT BRACKET L & R by inserting from the ⑦ rear, and secure to ASSY FLOOR using hexagon bolts as shown. After lowering the Adjusters fully downward, tighten both Adjuster’s lock nuts fully upward. ⑧...

  • Page 86: Securing In Place (Leg Adjuster Adjustment)

    3.5.3. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT) · Make sure all of the leg adjusters are in contact with the floor. If they are not the machine may move and cause injury. This operation requires 2 people. · Only QUALIFIED SERVICE PERSONNEL should carry out this operation. This machine has four castors and two leg adjusters on the main cabinet, and a further two level adjusters on the rear of the floor.
  • Page 87 If this product is installed on irregular surfaces, use the two Level Adjusters on the bottom of the FLOOR to ensure the product is level.

  • Page 88: Fitting The Seat

    The REST utilises the weight of the main cabinet to prevent tipping. It is important that this REST is used only to take the weight off the left leg. Sega accepts no responsibility for injury arising due to inappropriate usage of the REST.

  • Page 89: Connection To The Power Supply

    3.5.5. CONNECTION TO THE POWER SUPPLY · Be sure that the machine is not connected to the mains supply before attempting this operation · Only QUALIFIED SERVICE PERSONNEL should carry out this operation. 1. The AC Unit is located on the rear face, right hand side of the base unit, when viewing the screen. It houses the IEC inlet, mains switch and fuse.

  • Page 90: Assembly Check

    3.5.6. ASSEMBLY CHECK In TEST MODE, ascertain that the product has been correctly assembled and the IC BD is functioning correctly (refer to Section 5.3) by performing the following tests: Selecting the RAM TEST causes the on-board memory to be tested automatically. The game board is satisfactory if the display beside each IC number shows GOOD.
  • Page 91 (3) INPUT TEST: Select INPUT TEST on the test mode menu screen to test the input switches. Actuate each switch (for the COIN CHUTE test, insert a coin into the coin inlet with the coin chute door open). If the display beside each parameter display ON when the input is made, the switch and wiring connections are satisfactory.

  • Page 92: Credit Board Wiring To Coin Mech

    3.5.7. CREDIT BOARD WIRING TO COIN MECH. · Only QUALIFIED SERVICE PERSONNEL should carry out this operation. When fitting the coin mechanism to the door please refer to the specific manufacturers installation instructions for that coin mechanism. To fit the door to the machine follow the procedure below. ·...
  • Page 93 COIN MECH LOOM INSTALLATION C220B LM1006IDC · Attach the lamp holder to the bracket on the coin return button. LM1006LAMP-0.1 · Attach one 15-way connector to the C220 coin mech. · Attach the other 15-way connector to Validator A on the credit board.

  • Page 94: Connecting The I. R. Cables

    3.5.8. CONNECTING THE I. R. CABLES · Be sure that the machine is not connected to the mains supply before attempting this operation · Only QUALIFIED SERVICE PERSONNEL should carry out this operation. It is possible to link two machines together so that they can be played in a dual mode. If this option is desired the following procedure should be followed.

  • Page 95: Moving The Machine

    3.6. MOVING THE MACHINE · When moving the machine, be sure to remove the plug from the power supply. Moving the machine with the plug inserted can cause the power cord to be damaged, resulting in a fire or electric shock. ·...

  • Page 96: Control Panel (Handle Mecha.) - 720° 'Happ' Type

    3.7. CONTROL PANEL (HANDLE MECHA.) – 720° ‘HAPP’ type · Before starting work, ensure that the cabinet is isolated from the mains by switching off and removing the IEC mains lead from the wall outlet. · Be careful not to damage wiring. Damaged wiring can cause electric shock and short circuits.
  • Page 97 Continued from previous page. 3. Loosen the two M4 screws and adjust the gear mesh by moving the VR Bracket. 4. Adjust to an appropriate setting by securing the steering wheel in the straight ahead position. 5. After adjustment, check the volume setting as described in Section 5.3.5.

  • Page 98: Greasing

    3.7.2. GREASING · Use only synthetic grease (grease or spray) as plastic parts are used. Do not use mineral based greases. · Applying grease to parts other than those specified can cause malfunctioning or quality deterioration of parts. Apply grease to the gear mesh and cam portions once every three months. Use a proprietary synthetic lubricant.

  • Page 99: Shift Lever

    3.8. SHIFT LEVER If the SHIFT LEVER SWITCH is not showing an input in the TEST MODE, replace the switch. Remove the Shift Lever Unit and apply grease to the mechanism’s sliding portion once every three months. · When performing work, be sure to turn power off. Working with power on can cause an electric shock or short circuit.

  • Page 100: Accelerator And Brake (Happ Type)

    3.9. ACCELERATOR AND BRAKE (HAPP TYPE) · Before performing work, be sure to turn power off. Working with power on can cause an electric shock or short circuit. · Use care to ensure the wiring is not damaged. Damaged wiring can cause electric shock or short circuit.

  • Page 101: Adjusting Or Replacing The Volume

    Continued from previous page. 3.9.2. ADJUSTING OR REPLACING THE VOLUME ADJUSTMENT: 1. Loosen the Hex Bolt shown, and adjust the angle for optimum gear mesh. 2. Check the setting in Section 5.3. REPLACEMENT: 1. The Volume is panel mounted: remove by undoing the nut and withdrawing the shaft through the panel hole.

  • Page 102: Greasing

    3.9.3. GREASING · When performing work, be sure to turn power off. Working with power on can cause an electric shock or short circuit. · Use only synthetic grease (grease or spray) as plastic parts are used. Do not use mineral based greases.

  • Page 103: Replacement Of Fluorescent Lamps

    3.10. REPLACEMENT OF FLUORESCENT LAMPS · Never touch places other than those specified. Touching places other than those specified can cause electric shock and short circuit. Disconnect the machine from the supply before attempting the replacement of any lamp. · When performing work, be sure to turn power off. Working with power on can cause an electric shock or short circuit.
  • Page 104 Continued fro previous page 4. By using a flat bladed screwdriver, remove the four screw caps from the front panel. 5. Take out the four tamperproof screws and the two lower screws, and carefully take off the Front Panel. 6. Remove the Billboard assembly as detailed in Section 3.10.2. 7.

  • Page 105: Game Board

    To take out the Game Board (NAOMI SHIELD CASE), remove together with the wooden base on which the Game Board is mounted. If the Game Board is faulty, return to SEGA within the original packaging provided. There are no user-serviceable parts inside.
  • Page 106 3. Remove the screws securing the wooden Base and remove it from the cabinet together with the Shield Case, as detailed below. Be careful not to damage wiring during removal. 4. Take out the four screws and remove the Shield Case.

  • Page 107: Composition Of Gameboard

    3.11.2. COMPOSITION OF GAMEBOARD · Only QUALIFIED SERVICE PERSONNEL should carry out these procedures. · Ensure the DIP SW setting if performed as designated. Failure to observe this may cause malfunctioning. ASSY CASE NAT RTS (840-0087D-01): USA ASSY CASE NAT RTS (840-0087D-02): EXP ASSY CASE NAT RTS (840-0087D-03): KOREA ASSY CASE NAT RTS (840-0087D-04): AUSTRALIA 840-0046A-01 ASSY CASE NAOMI MAIN BD USA...

  • Page 108: Troubleshooting

    3.12. TROUBLESHOOTING · Only QUALIFIED SERVICE PERSONNEL should carry out these procedures. If a problem occurs, first check the wiring connections. PROBLEMS CAUSE COUNTERMEASURES When the main switch is The power is not ON. Firmly insert the plug into the outlet. turned ON, the machine is not activated Incorrect power source/voltage.

  • Page 109: Fuses

    3.13. FUSES · Never touch places other than those specified. Touching places other than those specified can cause electric shock and short circuit. Disconnect the machine from the supply before attempting the replacement of any fuse. · Only QUALIFIED SERVICE PERSONNEL should replace FUSES. ·...

  • Page 110: Periodic Check And Inspection

    3.14. PERIODIC CHECK AND INSPECTION The items listed below require periodic check and maintenance to retain the performance of the machine and ensure safe operation: · Be sure to check annually to see if the power cords are damaged, the plug is securely inserted and that there is no dust in the interior of the machine or between the socket and the power cord.

  • Page 111: Contents Of Game

    CONTENTS OF GAME 4.1. GAME DESCRIPTION “The King of Route 66”: How to Play, Game Rules, and Test Mode OVERVIEW · An action-packed trailer-truck race that runs along America’s famed “Route 66”. · Voice-recognition CB-style device enables real oral communication between rival players.
  • Page 112 OPERATION STEERING WHEEL GEAR Large Wheel Select Screen: Select by turning right or left. In Game: Directs the truck. Driver Side Horn Select Screen: Enter selection. In Game: Forces cars preceding Player’s truck to change lanes or speed up. Voice Recognition: Engage NITRO command. Respond to CB calls for CONVOY COMBO. Oral Communication: Communicate orally with opponent in multi-player situations.
  • Page 113 MIC OPERATION MIC Button Receiver Press MIC button. This puts the device in Standby, either for voice recognition or communication. While pressing the MIC button, speak into the Receiver of the MIC. (Note: Speaking too loudly, or with the mouth too close to the component may prevent the device from working optimally.) Release MIC button.
  • Page 114 Convoy Combo Figure A Figure B During the game, the Player may receive radio communications from other truckers (Figure A). The incoming message will be phrased as a question, to which the Player must respond by selecting an answer out of 2 choices, and entering the selection through the CB feature. As in the above illustration, the CONVOY COMBO is executed when the Player selects YES, and the truckers who transmitted the communication will drive closely behind the Player’s vehicle shortly thereafter.
  • Page 115 SCREEN DISPLAY Clock Transport Fee Rear view Mirror Gear Display NITRO CB-RADIO Command Tachometer · Clock: The Clock displays the time remaining for the Player. Once a destination is reached and the goods are delivered, a certain amount of time is added onto the Clock. ·...
  • Page 116 DUAL PLAYER MODE Operation Insert credits and press START to arrive at the Entry Registration screen. If Single Player Mode is desired, simply press START again to begin the game. Those wishing to compete with a human opponent in Dual Player Mode must insert coins into the opponent’s cabinet.
  • Page 117 SELECT SCREEN Truck Select Single Player Dual Player Select a vehicle from 5 options: TEXAS HAWK, HIGHWAY CAT, IRON BULL, SOUL¶MAN and ICHIBAN. All vehicles are rated based on SPEED, TORQUE, and TOUGHNESS. Area Select Single Player: There are 2 Areas from which to select: Area 1 and Area 2. Select Area 1 →...
  • Page 118 Trailer Select Single Player Depending on the section being played, the Player must select 1 trailer from a choice of 2 - 3. The destinations, and therefore courses, differ depending on the goods being transported. These are divided into classes of EASY, NORMAL, and HARD. NAME ENTRY The top 10 scores are recorded along with the names of the Players.

  • Page 119: Explanation Of Test Data And Display

    EXPLANATION OF TEST DATA AND DISPLAY Use the switches inside the Control Panel to enter the TEST MODE. This will allow you to carry out post installation and periodic checks and adjustments. The following section details the function of each of the tests: ·...

  • Page 120: Internal Switches And Coin Meters

    5.1. INTERNAL SWITCHES AND COIN METERS · Never touch places other than those specified. Touching places not specified can cause electric shock and short circuits · Be careful not to damage wiring. Damaged wiring can cause electric shock and short circuits. ·...

  • Page 121: System Test Mode

    5.2. SYSTEM TEST MODE · Any changes made in SYSTEM TEST MODE will only be stored once the EXIT command is chosen from the SYSTEM MENU. If the power is turned off before this, any changes made are ineffectual. · Executing BACKUP DATA CLEAR in the SYSTEM TEST MODE does not clear the BOOKKEEPING data in the GAME TEST MODE.

  • Page 122: Ram Test

    5.2.1. RAM TEST This allows the RAM functions to be checked on the Naomi Main Board. ‘GOOD’ is displayed for satisfactory RAMs, ‘BAD’ is displayed if any irregularities are found. During test, ‘TESTING NOW’ is displayed. Press the TEST button to return to the Menu Mode.

  • Page 123: Jvs Test

    5.2.2. JVS TEST...

  • Page 124: Sound Test

    5.2.3. SOUND TEST Sound Output test can be performed by emitting beeps from each speaker in turn. 5.2.4. CRT TEST A) RGB COLOUR ADJUSTMENT SCREEN - Allows monitor colour to be checked. The red, green and blue colour bars are darkest at the leftmost end, becoming brighter towards the right in 31 graduations.
  • Page 125 B) MONITOR SIZE ADJUSTMENT SCREEN - Allows monitor size to be checked. Adjust so that the crosshatches do not go beyond the screen. Press TEST button to return to Menu Mode.

  • Page 126: System Assignments

    5.2.5. SYSTEM ASSIGNMENTS · If the CABINET TYPE and MONITOR TYPE settings are unsuitable for the connected game, an error message is displayed after turning power on and upon finishing TEST mode, and the game is not playable. Allows cabinet and board settings to be changed. Refer to Section 5.3 for changing the game related assignments such as game difficulty.

  • Page 127: Coin Assignments

    5.2.6. COIN ASSIGNMENTS In this mode, the setting of incremental credit increase against coin insertion can be changed. 1. Press the SERVICE button to move the cursor to the desired item. 2. Press the TEST button. 3. Upon finishing the settings, move the cursor to EXIT and press the TEST button. COIN ASSIGNMENTS COIN ASSIGNMENTS COIN CHUTE TYPE...

  • Page 128: Bookkeeping

    5.2.7. BOOKKEEPING Selecting this mode allows the BOOKKEEPING data to be accessed via a sequence of two pages. Each time the TEST button is pressed, the following page appears. . Page 1/3 displays coin and credit related data. · NUMBER OF GAMES: Total number of plays. ·...

  • Page 129: Backup Data Clear

    5.2.8. BACKUP DATA CLEAR This allows the BOOKKEEPING and Ranking data to be cleared. The GAME ASSIGNMENTS settings, and the contents of BOOKKEEPING in the SYSTEM TEST mode are unaffected by this command. When clearing, use the SERVICE BUTTON to bring the cursor to YES (CLEAR) and press the TEST BUTTON.

  • Page 130: Game Test Mode

    5.3. GAME TEST MODE 5.3.1. TEST MENU SCREEN Select GAME TEST MODE from the System Menu screen to display the Game Test Menu screen as follows. THE KING OF ROUTE66 TEST MENU INPUT TEST OUTPUT TEST GAME ASSIGNMENTS VOLUME SETTING BOOKKEEPING BACKUP DATA CLEAR EXIT...

  • Page 131: Input Test

    5.3.2. INPUT TEST Selecting INPUT TEST displays the following screen and allows the status of each input device to be checked. In this mode, periodically check the status of each input devices. INPUT REST SERVICE TEST START VIEW HORN WIPER SHIFT [D] SHIFT [R] HANDLE...

  • Page 132: Output Test

    5.3.3. OUTPUT TEST Selecting OUTPUT TEST displays the following screen and allows the status of each lamp and motor to be checked. OUTPUT TEST START LAMP VIEW LAMP HORN LAMP WIPER LAMP ROLL LEFT ROLL RIGHT EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Press the SERVICE Button to move the pointer to the desired item and press the TEST Button.

  • Page 133: Game Assignments

    5.3.4. GAME ASSIGNMENTS Selecting GAME ASSIGNMENTS causes the present game setting to be displayed, allowing you to change game settings. Setting changes are not effected until Test Mode is exited. After changing settings, be sure to exit Test Mode. GAME ASSIGNMENTS GAME DIFFICULTY NORMAL VS GAME DIFFICULTY...

  • Page 134: Volume Setting

    5.3.5. VOLUME SETTING Selecting VOLUME SETTING displays the following screen on the monitor. VOLUME SETTING HANDLE SETTING SET CENTRE 80H [LOCK] MAX RIGHT * * H MAX LEFT * * H MIN ACCEL * * H MAX ACCEL * * H MIN BRAKE * * H MAX BRAKE...

  • Page 135: Bookkeeping

    5.3.6. BOOKKEEPING Selecting BOOKKEEPING displays operating status data in 2 Pages. Press the TEST Button to proceed to the next screen. Pressing the TEST Button while the 2/2 Page is displayed causes the Game Test Menu to return on the screen.
  • Page 136 Press the TEST Button again to display the following screen. BOOKKEEPING 2 / 2 00M00S 00M59S -------------------------- 0 01M00S - 01M59S -------------------------- 0 02M00S - 02M29S -------------------------- 0 02M30S - 02M59S -------------------------- 0 03M00S - 03M29S -------------------------- 03M30S - 03M59S -------------------------- 0 04M00S - 04M29S...

  • Page 137: Backup Data Clear

    5.3.7. BACKUP DATA CLEAR Selecting BACKUP DATA CLEAR allows the contents of BOOKKEEPING and the Ranking Data to be cleared. Note that this operation does not affect the settings of the GAME ASSIGNMENTS and the VOLUME SETTING. BACKUP DATA CLEAR YES (CLEAR) NO (CANCEL) SELECT WITH SERVICE BUTTON...

  • Page 138: Coin Mech Installation And Credit Board Set Up

    COIN MECH INSTALLATION AND CREDIT BOARD SET UP 6.1. INTRODUCTION A VTS board controls game credits between the Coin Mechanism and the game board for this machine. This electronic circuit allows the price of play to be set for a range of different countries. These functions are set on Dual In Line (DIL) PCB mounted switches.
  • Page 139 Credit Board Mode Settings Switch 3 Country Setting Switch 3 Setting Coin Validator Programming C120/SR3 Only SW1 SW2 SW3 SW4 SW5 SW6 COIN1 COIN2 COIN3 COIN4 COIN5 COIN6 COIN7 COIN8 COIN9 COIN10 COIN11 COIN12 Coin Controls £1 50p new 50p old C220 Parallel Coin Controls £1...

  • Page 140: Price Of Play Settings Uk

    6.1.1. PRICE OF PLAY SETTINGS UK Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 No Bonus 6 = 50p No Bonus 3 = 50p 6 = £1 12 =£2 No Bonus 1.66 = 50p 4 = £1 8 = £2 2 = 50p...

  • Page 141: Price Of Play Settings Euro

    6.1.2. PRICE OF PLAY SETTINGS EURO Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 10¢ No Bonus 10¢ 6 = 50¢ 20¢ No Bonus 20¢ 3 = 50¢ 6 = €1 12 =€2 30¢...

  • Page 142: Price Of Play Settings Austria-Czech-Denmark-Norway-Israel-France2

    6.1.3. PRICE OF PLAY SETTINGS Austria-Czech-Denmark-Norway- Israel-France2 Price Bonus Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 No Bonus 11 = 10 6 = 5 No Bonus 6 = 10 3 = 5 No Bonus 4 = 10 2 = 5 No Bonus 3 = 10...

  • Page 143: Price Of Play Settings - Belgium

    6.1.4. PRICE OF PLAY SETTINGS - BELGIUM Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 5BFr No Bonus 5BFr 11 = 50BFr 5BFr 5 = 20BFr 10BFr No Bonus 10BFr 6 = 50BFr 10BFr 3 = 20BFr 15BFr...

  • Page 144: Price Of Play Settings - France

    6.1.5. PRICE OF PLAY SETTINGS - FRANCE Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 No Bonus 6 = 5Fr No Bonus 3 = 5Fr 6 = 10Fr 12 =20Fr No Bonus 1.66 = 5Fr 4 = 10Fr 8 = 20Fr 2 = 5Fr...

  • Page 145: Price Of Play Settings - Italy

    6.1.6. PRICE OF PLAY SETTINGS - ITALY Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 100L No Bonus 100L 6 = 500L 100L 3 = 200L 200L No Bonus 200L 3 = 500L 200L 3 = 400L 300L...

  • Page 146: Price Of Play Settings - Portugal

    6.1.7. PRICE OF PLAY SETTINGS - PORTUGAL Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 50Esc No Bonus 50Esc 5 = 200Esc 50Esc 3=100Esc 100Esc No Bonus 100Esc 5 = 400Esc 100Esc 3 = 200Esc 150Esc No Bonus 150Esc...

  • Page 147: Price Of Play Settings - Netherlands

    6.1.8. PRICE OF PLAY SETTINGS - NETHERLANDS Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 No Bonus 2.5NLG = No Bonus 5NLG = 3 No Bonus 5NLG = 2 No Bonus 10NLG = 3 No Bonus 10NLG = 3 No Bonus...

  • Page 148: Price Of Play Settings - Spain

    6.1.9. PRICE OF PLAY SETTINGS - SPAIN Price Bonus DIL Switch 1 Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 25Pta No Bonus 25Pta 5=100Pta 25Pta 3=50Pta 50Pta No Bonus 50Pta 3=100Pta 50Pta 4=150Pta 75Pta No Bonus 75Pta 3=200Pta 75Pta 3=200Pta...

  • Page 149: Design Related Parts

    DESIGN RELATED PARTS For the Warning stickers refer to Section 1. DESIGN RELATED PARTS Part Number Description RTS-1012UK STICKER MUFFLER RTS-1151UK WOOFER PLATE RTS-1201UK FLOOR MAT RTS-1508UK STICKER MASK UPPER STD RTS-2004UK STICKER START/VR/HORN RTS RTS-2005UK STICKER CB MIC PTR-2006UK PTR WHEEL TRIM RTS-5007UK SEAT CUSHION RTS...

  • Page 150: Parts List

    PARTS LIST 8.1. RTS-00002UK TOP ASSY RTS STD PART NUMBER DESCRIPTION COMPONENT REFERENCE RTS-10002UK ASSY CABI STD RTS-5000UK ASSY SEAT RTS RTS-INST-STD ASSY INST KIT RTS STD 421-7987-RTS-U STICKER ELEC SPEC RTS NAOMI 421-7988-91UK STICKER SERIAL NUMBER UK 421-7020UK STICKER CAUTION FORK MGL-2003 DENOMINATION PLATE PK0302...

  • Page 151: Rts-10002Uk Assy Cabi Std

    8.2. RTS-10002UK ASSY CABI STD...
  • Page 152 PART NO ITEM COMPONENT REFERENCE PTR-1110UK ASSY FRAMEWORK BLACK NEW NOA-1200 ASSY CRT COVER RTS-1500UK ASSY FRONT PANEL RTS CTA-1150UK ASSY CC BOX WW NOA-4010UK ASSY ELEC (NAOMI 2) PTR-1750UK ASSY SERVICE DOOR (BLACK) PTR-1801UK REAR HATCH (BLACK) RTS-1001UK FRAME COVER RTS RTS-1010UK BILLBOARD HOLDER RTS-4300UK...
  • Page 153 Continued from previous page. PART NO ITEM COMPONENT REFERENCE 280-L00716-0S STANDOFF 7OD 4ID 16L (REMOTE BD)-3 OS1008 CABLE TIE, NYLON 150MM NOB-1117UK WATER GUARD CE AROUND MONITOR CHASSIS 601-0460 CABLE TIE 100MM OS1230 1.18 FOAM STRIP 2MM X 10MM 2 X 0.59m TO (8) OS1220 FOAM STRIP 8MMSQ ADHESIVE (21)-1...

  • Page 154: Ptr-1100Uk Assy Framework Black

    8.3. PTR-1100UK ASSY FRAMEWORK BLACK PART NUMBER DESCRIPTION COMPONENT REFERENCE PTR-1601UK BASE BOX PTR-1101UK MAIN FRAME U/R R (BLACK) PTR-1102UK MAIN FRAME U/R L NOA-1111X LOWER BEAM NOA-1112X UPPER BEAM NOA-1113 HOOF R NOA-1114 HOOF L PTR-1900UK ASSY CASH BOX DOOR (BLACK) 253-5366 CASH BOX NOA-1115UK...

  • Page 155: Ptr-1950Uk Assy Cash Box Door (Black)

    8.4. PTR-1950UK ASSY CASH BOX DOOR (BLACK) PART NUMBER DESCRIPTION COMPONENT REFERENCE 220-5725-03 FRAME SINGLE MINI W/O PAINT 220-5725-04 DOOR SINGLE MINI FLAT,NO PAINT 220-5574UK LOCK KEYED DIFFERENT PTR-1951UK CAM CRANKED 6MM, LENGTH 34MM 012-PB3506 N6X1/4" S/TAP PAN B...

  • Page 156: Noa-1200 Assy Crt Cover

    8.5. NOA-1200 ASSY CRT COVER PART NUMBER DESCRIPTION COMPONENT REFERENCE NOA-1201 CRT COVER NOA-1202 SPEAKER BOX 130-5205 SPEAKER 40HM 10W 100 W/S 000-P00410-W M4X10 MSCR POSI PAN W/FS (101)-8,(2)-12 NOA-60031 WIRE HARN SPEAKER L [NOT SHOWN] NOA-60032 WIRE HARN SPEAKER R [NOT SHOWN]...

  • Page 157: Cta-1150Uk Assy Cc Box Ww

    8.6. CTA-1150UK ASSY CC BOX WW PART NUMBER DESCRIPTION COMPONENT REFERENCE CTA-1151UK CC BOX WW CTA-1154UK CHUTE CE VTS-STW-U VTS BOARD UPRIGHT TYPE LB1103 STICKER CAUTION 000-P00408-W M4X8 MSCR POSI PAN W/FS (4)-4 000-F00408 M4X8 MSCR POSI CSK BZP (3)-3 CTA-60101UK WIRE HARN VTS CTA...

  • Page 158: Noa-4010Uk Assy Elec

    8.7. NOA-4010UK ASSY ELEC PART NUMBER DESCRIPTION COMPONENT REFERENCE NOA-4001X ELEC BASE 400-5397 SW REGU FOR JVS 838-13616 AUDIO POWER AMP 2CH 280-A02048-PM ROUTER TWIST D20 SO4.8 P [NOT SHOWN] 601-6231-B095 EDGE TRIM NEW TYPE 0.91t BACK EDGE IN MIDDLE [NOT SHOWN] 280-A01248-PM ROUTER TWIST D12 SO4.8 P...

  • Page 159: Ptr-1750Uk Assy Service Door (Black)

    8.8. PTR-1750UK ASSY SERVICE DOOR (BLACK) PART NUMBER DESCRIPTION COMPONENT REFERENCE PTR-1751UK SERVICE DOOR (BLACK) DP-1167UK TNG LKG UK 220-5575UK LOCK 008-T00430-0C M4X30 MSCR TMP PRF TH CR INSERT HALF WAY SO TNG OPENS...

  • Page 160: Noa-1300Uk Assy Billboard

    8.9. NOA-1300UK ASSY BILLBOARD PART NUMBER DESCRIPTION COMPONENT REFERENCE NOA-1301 BILLBOARD PLATE NOA-1302UK BILLBOARD SHEET 008-T00408-OC M4X8 MSCR TMP PRF TH CRM (2)-3...

  • Page 161: Rts-1500Uk Assy Front Panel Rts

    8.10. RTS-1500UK ASSY FRONT PANEL RTS PART NUMBER DESCRIPTION COMPONENT REFERENCE RTS-1501UK FRONT PANEL RTS NOA-1502-02 INNER MASK NF NOA-1503 LIGHT COVER NOA-1504UK PRISM PLATE RTS-1505UK LID GCS RTS-1506UK LID VMS CLIP-IN NOA-1507 EMBLEM NAOMI RTS-1508UK STICKER MASK UPPER STD 000-P00412-W M4X12 MSCR PAN W/FS PAS (2)-8, (5)-5...

  • Page 162: Rts-1200Uk Assy Floor Std

    8.11. RTS-1200UK ASSY FLOOR STD COMPONENT PART NUMBER DESCRIPTION REFERENCE CTA-1501UK FLOOR BASE RTS-1600UK ACCEL UNIT HAPP (LONG THROW) RTS-1650UK BRAKE UNIT HAPP (SPONGY) CTA-1502 LEVEL ADJUSTER RTS-1201UK FLOOR MAT CTA-1504UK CORNER PROTECTOR CTA-1506UK SASH FRONT CTA-1505 SASH SIDE CTA-1507 SASH REAR RTS-1208UK FLOOR LID...

  • Page 163: Rts-20002Uk Assy Cont Pnl Std Happ 720Deg

    8.12. RTS-20002UK ASSY CONT PNL STD HAPP 720DEG COMPONENT PART NUMBER DESCRIPTION REFERENCE RTS-2003-AUK CONTROL PANEL BLANK RTS-2002UK CONTROL PANEL BRKT CTA-2003 HINGE 456 PTR-2100UK ASSY 720DEG MECHA W/BOSS HAPP RTS-2050UK ASSY U/D SHIFT LATCHING W/HARN PTR-2001UK HAPP WHEEL 50-2782-00 D360MM RTS-2004UK STICKER START/VR/HORN RTS RTS-2005UK...

  • Page 164: Rts-2060Uk Assy Microphone

    8.13. RTS-2060UK ASSY MICROPHONE PART NUMBER DESCRIPTION COMPONENT REFERENCE RTS-2061UK MICROPHONE BRKT STD RTS-0306 MIC BOX U-BLT RTS-2062UK HANGER FOR MIC RND-0003 GLAND W/CABLE SUPPORT RTS-0350-02UK MICROPHONE UNIT UK U/R (3)-2 000-T00408-0C M4X8 MSCR TH CRM (2)-2 050-U00300 M3 NUT NYLOK PAS (2)-2 060-F00300 M3 WASHR FROM A FLT PAS...

  • Page 165: Ptr-2100Uk Assy 720 Deg Mecha

    8.14. PTR-2100UK ASSY 720 DEG MECHA PART NUMBER (HAPP) DESCRIPTION COMPONENT REFERENCE 50-8026-00 VOLUME 50-8143-00 EXTENSION SPRING NOT SHOWN 50-8130-00 BEARING...

  • Page 166: Ptr-2200Uk Assy 3-Way Shifter W/Harn

    8.15. PTR-2200UK ASSY 3-WAY SHIFTER W/HARN...

  • Page 167: Rts-5000Uk Assy Seat Rts

    8.16. RTS-5000UK ASSY SEAT RTS SEE SECTION 3.5.4. PART NUMBER DESCRIPTION COMPONENT REFERENCE CTA-5001UK SEAT FRAME R CTA-5002UK SEAT FRAME L CTA-5003UK SEAT FRAME COVER R CTA-5004UK SEAT FRAME COVER L RTS-5005UK SEAT BENCH RTS-5007UK SEAT CUSHION RTS OS1019 SELF SEAL BAG 9X12.3/4 421-7988-91UK STICKER SERIAL NUMBER UK 030-000820-SB...

  • Page 168: Rts-1150Uk Assy Subwoofer Std

    8.17. RTS-1150UK ASSY SUBWOOFER STD PART NUMBER DESCRIPTION COMPONENT REFERENCE RTS-1151UK WOOFER PLATE CTA-2202 WOOFER BRKT L CTA-2203 WOOFER BRKT R CTA-2204 WOOFER BRKT LOWER CTA-2205 WOOFER BRKT LOWER JBA-1151 WOOFER CUSHION H JBA-1152 WOOFER CUSHION V 130-5208-91-SI WOOFER BOX 4OHM 75W SILV CONE (2)-3,(3)-3,(4)-3,(5)-3 000-P00520-WB M5X20 MSCR PAN W/FS BLK...

  • Page 169: Rts-4300Uk Assy Main Bd Std

    8.18. RTS-4300UK ASSY MAIN BD STD PART NUMBER DESCRIPTION COMPONENT REFERENCE CTA-4101UK WOODEN BASE MAIN 840-0087D-02 ASSY CASE NAT RTS EXP 838-13758 LOWPASS AMP CTA 838-13759 RECT BD CTA LB1101 LABEL WARNING BATTERY (2)-4 000-P00416-W M4X16 MSCR PAN W/FS PAS (101)-4, (102)-4 012-P00325 N4X1"...

  • Page 170: Rts-1710Uk Assy Ac Unit (Black)

    8.19. RTS-1710UK ASSY AC UNIT (BLACK) PART NUMBER DESCRIPTION COMPONENT REFERENCE RTS-1711UK AC BRKT (BLACK) NEXT TO EARTH STUD ON INSIDE LB1096 STICKER PROTECTIVE EARTH NEXT TO IEC INLET ON OUTSIDE 421-6595-5000-T STICKER FUSE 5000MA TYPE T EP1381 FILTER IEC & SW 6A ROXBURGH (102)-1 514-5078-5000 FUSE 5X20 CERAMIC SB 5000MA...

  • Page 171: Cta-4200Uk Assy Xmfr

    8.20. CTA-4200UK ASSY XMFR PART NUMBER DESCRIPTION COMPONENT REFERENCE CTA-4201UK WOODEN BASE XFMR CTA 838-11856CE-02 CONN BD W/FUSE 6.3A CE 560-5422-01UK XFMR CTA 000-P00416-W M4X16 MSCR POSI PAN W/FS (101)-4 FX0301 M4 WSHR 16OD FLT BZP (101)-4 FX0151 N4X1" S/TAP POSI PAN BZP (3)-2 CTA-60013UK WIRE HARN CONN BD OUT...

  • Page 172: Nob-6001Uk Assy Wire L

    8.21. NOB-6001UK ASSY WIRE L ASSEMBLY NOT SHOWN PART NUMBER DESCRIPTION COMPONENT REFERENCE 601-0460 CABLE TIE 100MM 280-N01610 SLIT HARN WRAP 16MM DIA 1M BLK NOB-60043 WIRE HARN PWR I/O BD NOB-60044 WIRE HARN SOUND VOL NOB-60045 WIRE HARN SPEAKER L NOB-60046 WIRE HARN SPEAKER R 600-7158-0100...

  • Page 173: Appendix A - Electrical Schematic

    APPENDIX A - ELECTRICAL SCHEMATIC 9.1. WIRE COLOURS THE WIRE COLOUR CODE IS AS FOLLOWS: PINK SKY BLUE BROWN PURPLE LIGHT GREEN Wires, other than those of any of the colours listed above, will be displayed by 2 alphanumeric characters: BLUE YELLOW GREEN...
  • Page 176 SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE Suite 3a Oaks House 12 - 22 West Street Epsom Surrey United Kingdom KT18 7RG Telephone: +44 (0) 1372 731820 Fax: +44 (0) 1372 731849 ã SEGA 2002...

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