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POS SYSTEM SAP-630 SERIES SERVICE Manual SAP-630 Series C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Maintenance and Adjustment Troubleshooting Exploded Views and Parts List PCB Layout and Parts List Wiring Diagram 10.
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About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S SAP-630 Series POS System Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component.
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This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S SAP-630 SERIES July. 2018 V1.0 Printed in KOREA...
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Overview of this POS System This service manual provides the technical information for many individual component systems and circuits and gives an analysis of the operations performed by the circuits. Schematics and specifications provide the needed information for the accurate troubleshooting. All information in this manual is subject to change without prior notice.
- even if the replacement is rated for higher voltage, wattage, the user will be required to correct the interference etc. at his own expense SAM4S SAP-630 SERIES...
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BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS ATTENTION IL Y A RISQUE D'EXPLOSION SI LA BATTERIE EST REMPLACÉE PAR UNE BATTERIE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES USAGÉES CONFORMÉMENT AUX INSTRUCTIONS SAM4S SAP-630 SERIES...
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. SAM4S SAP-630 SERIES...
12(W) × 24(H) Font (Including a Horizontal) Character Structure 1.25 mm(W) ×3.0 mm(H) Character Size 1.5 mm Column Pitch 3.75 mm (Including 6-dot Line Spacing) Line Pitch 32 (12×24 Dots/Character) Number of Column Table2-4 Character Specification SAM4S SAP-630 SERIES...
If the Total Power Consumption exceeds specification (1A), the system cuts “VCC” of COM#1~COM#4. “VCC “ is supplied for the USB Device. Supply current 1A is total value including USB1#~USB#2. If the total Power Consumption exceeds specification (1A), the system cuts “VCC” of USB#1~USB#2. SAM4S SAP-630 SERIES...
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Signal Name Direction Function DSUB9 RJ45 Carrier Detect Receive Data Transmit Data Data Set Ready Data Terminal Ready Request To Send Clear To Send Ring Indicator Total Power : 1A (COM#1,#2 : Pin9, COM#3,#4 : Pin1 ) +5V/500mA SAM4S SAP-630 SERIES...
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2-5-3 RS-232C Interface Cable (COM1, COM2) SAP-630 SIDE USER SIDE (DSUB9 FEMALE) (DSUB25 MALE) (+5V) ( PIN CONNECTION ) SAP-630 SIDE USER SIDE (DSUB9 FEMALE) (DSUB9 MALE) (+5V) ( PIN CONNECTION ) CAUTION : COM#1~COM#2 supplies “+5V” to DSUB9 “Pin Num 9”. SAM4S SAP-630 SERIES...
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( PIN CONNECTION ) 4(RXD) 3(RXD) SAP-630 SIDE USER SIDE 3(TXD) 2(TXD) (RJ-45 Modular) (DSUB25 MALE) 2(DSR) 20(DTR) 7(S.GND) 7(S.GND) 8(DTR) 6(DSR) 5(RTS) 4(RTS) 6(CTS) 5(CTS) ( PIN CONNECTION ) CAUTION : COM#3~COM#4 supplies “+5V” to RJ45 “Pin Num 1”. SAM4S SAP-630 SERIES...
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Frame GND VBUS Host Power : DC5[V] / 500[mA] White Differential Data Line Green Differential Data Line Black Signal GND 2-5-6 USB Interface Cable SAP-630 SIDE USER SIDE "B" TYPE PLUG "A" TYPE PLUG ( USB CABLE ) SAM4S SAP-630 SERIES...
Make sure that installed “+24V Cash Drawer”. Make sure that the Cash Drawer Solenoid Resistance is more than 20[Ohm] 2-5-10 DRAWER Interface Cable DRAWER COMPULSORY RJ11 6P (DRAWER I/F CABLE) SAP-630 SIDE USER SIDE ( DRAWER CONNECTOR ) SAM4S SAP-630 SERIES 2-11...
Click Settings Icon. WIFI When opened WIFI Setting would search available wireless router signals, user just select a router and input correct password then could browser internet. If the router does not have password, WIFI would connect it directly SAM4S SAP-630 SERIES...
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First, check box to turn on Ethernet, click “Ethernet” to choose connection type. Display This is for Display setting; Brightness: Click to setup brightness of backlight. Font Size: Click to setup system font size according to their preference. 3-10 SAM4S SAP-630 SERIES...
3 Installation and Operation Language & Input User can set the language for system menus according to their Country or preference. (About 60 languages supported) System default support Chinese and English, user need manual installing other input methods. SAM4S SAP-630 SERIES 3-11...
3 Installation and Operation 3-4 Hardware Self Test 3-4-1 INSTALL UTILITY Setup Method Remark After Install “Utility Apk” Click this APK Check the F/W versions (OS & Micom) 3-12 SAM4S SAP-630 SERIES...
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3-4 Hardware Self Test 3-4-2 DISPLAY TEST Remar Test Method Press “DISPLAY TEST” from the main menu in the Touch Screen. Display TEST Check the LCD State.(9.7inch LCD) You must touch the screen for test is done. SAM4S SAP-630 SERIES 3-13...
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3 Installation and Operation 3-4 Hardware Self Test 3-4-3 TOUCH TEST Remar Test Method Press “TOUCH TEST” from the main menu in the Touch Screen. Touch TEST Touch the 4 Circles or Press and drag 4 Circles. 3-14 SAM4S SAP-630 SERIES...
3 Installation and Operation 3-4 Hardware Self Test 3-4-4 Contrast TEST Remar Test Method Press “CONSTRAST TEST” from the main menu in the Touch Screen. CONTRAST TEST Adjust “Brightness” SAM4S SAP-630 SERIES 3-15...
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3 Installation and Operation 3-4 Hardware Self Test 3-4-5 DRAWER Port TEST Remar Test Method Press “DRAWER TEST” from the main menu in the Touch Screen. DRAWER TEST When DRAWER Open , DRAWER Status is changed 3-16 SAM4S SAP-630 SERIES...
3 Installation and Operation 3-4 Hardware Self Test 3-4-6 Ethernet TEST Test Method Remark Connect The UTP CABLE to Ethernet Port Press “ETHERNET TEST” from the main menu in the Touch Screen. Ethernet TEST SAM4S SAP-630 SERIES 3-17...
3(TXD) 4(DTR) 5(S.GND) 6(DSR) 7(RTS) 8(CTS) 9(RI) (CONNECTOR CIRCUIT ) COM1,2 (MALE) (RJ-45 Test Connector) (DSUB9 Test Connector) Press “SERIAL TEST” from the main menu in the Touch Screen. SERIAL PORT TEST Check the Port #1,#2,#3,#4 3-18 SAM4S SAP-630 SERIES...
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3 Installation and Operation 3-4 Hardware Self Test 3-4-8 Beep TEST Remar Test Method Press “BEEP TEST” from the main menu in the Touch Screen. BEEP TEST Check the Beep #1, #2 SAM4S SAP-630 SERIES 3-19...
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3-4-9 MSR TEST Test Method Press “MSR TEST” from the main menu in the Touch Screen. MSR TEST When you swipe a magnetic card, If you see the value of the card .Test is done. 3-20 SAM4S SAP-630 SERIES...
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3 Installation and Operation 3-4 Hardware Self Test 3-4-10 WIFI TEST Test Method Press “WIFI TEST” from the main menu in the Touch Screen. WIFI TEST Press WIFI ON button and then show the dbm. SAM4S SAP-630 SERIES 3-21...
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3 Installation and Operation 3-4 Hardware Self Test 3-4-11 BLUETOOTH TEST Test Method Press “BLUETOOTH TEST” from the main menu in the Touch Screen. BLUETOOTH Press ON button and then show the list of devices. TEST 3-22 SAM4S SAP-630 SERIES...
3-4-12 KEYBOARD TEST Remar Test Method Press “KEY BOARD TEST” from the main menu in the Touch Screen. KEYBOARD Press “KEY BOARD 160KEY” on Keyboard. When You press Keys, Button is changed to black TEST Test is done. SAM4S SAP-630 SERIES 3-23...
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3-4 Hardware Self Test 3-4-14 MODE TEST Remar Test Method Press “MODE TEST” from the main menu in the Touch Screen. MODE TEST When the key is turned ,If you see the all testing mode value, test is done 3-24 SAM4S SAP-630 SERIES...
Press “MODE TEST” from the main menu in the Touch Screen. Press “PRINTER” from the main menu in the Touch Screen. PRINTER TEST Click the Print button. Open the Print Cover and then show the Error messages. SAM4S SAP-630 SERIES 3-25...
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When You connect Dallas key to Dallas module, You can see the numbers on Screen. 3-4 Hardware Self Test 3-4-17 SD CARD TEST Remar Test Method Insert SD Card SD CARD TEST Press “SD CARD TEST” from the main menu in the Touch Screen. 3-26 SAM4S SAP-630 SERIES...
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3 Installation and Operation SAM4S SAP-630 SERIES 3-27...
Remark Dallas Key 5EA, 10EA, 15EA Selectable Water Proof Default 1Slot Table 3-1 Option 3-6-2 Supplies Item Description Remark Paper Roll Mode Key VD, REG, X, Z, P, C User Manual 1 EA Table 3-2 Supplies SAM4S SAP-630 SERIES 3-29...
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3. Ensure that the paper is being fed from the bottom of the roll. Place the roll into the concave bottom of the printer. And put the leading edge of the paper over the printer in Figure3-2-②. 4. Close the printer cover slowly until it locks firmly. 5. Tear off the excess paper. Figure 3-2 Paper Installation 3-30 SAM4S SAP-630 Series...
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ꞏ Be careful not to bind interface cables and AC power cord together. 1. Cut off the area (MSR assembly area) shown in the Figure 3-3-○ by using a (-) shaped screw driver. 2. Figure 3-3-○ shows the difference before and after. Figure 3-3 MSR Installation (1) SAM4S SAP-630 SERIES 3-31...
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3. Insert MSR Assembly into the main set bracket holes as in Figure 3-4-○ , Figure 3-4-○ 4. Tighten MSR Assembly by moving it to the direction shown in Figure 3-4-○ Figure 3-4 MSR Installation (2) 3-32 SAM4S SAP-630 SERIES...
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3 Installation and Operation 3-7 Installation 3-7-4 Installation of MSR Assembly 1. Figure 3-5 shows the MSR Assembly is in position Figure 3-5 MSR Installation (3) SAM4S SAP-630 Series 3-33...
Off, Register, Manager, Clear Totals Void, Off, Register, Manager, Clear Totals, Program Void, Off, Register, Manager, Clear Totals, Program, Service Mode Table3-4 Key Function Note : Key can be removed from the key lock in the OFF or REG position. 3-34 SAM4S SAP-630 SERIES...
2. Remove the four screws(C-14 and C-18) on the ASS'Y COVER MODE S/W and separate the ASS'Y SWITCH ROTARY (Reference:C-15), LED BOARD(C-13) from the COVER MODE S/W(C-11). (Page7-4) 3. Remove the two screws(C-17) on the ASS'Y SWITCH ROTARY(Reference:C-15) and separate the BRKT MODE SWITCH(C-16) and the SWITCH ROTARY (C-15). (Page7-4) SAM4S SAP-630 SERIES...
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4. Remove the one screw(G-43) and separate the PLATE SHIELD(G-35) from the ASS’Y LOWER(G). (page7-11) 4-2-5 Ass’y USB BOARD 1. Remove the one screw(G-12) and separate the harnesses(n) from the MOTHER BOARD(G-37).(Page7-11) Lift up the USB BOARD(G-11).(Page7-11). SAM4S SAP-630 SERIES...
Caution: Note that the thermal head(Thermal Element and Radiation Plate) becomes very hot during normal operation. To prevent the danger of burn injury from thermal, be sure to wait for about 10 minutes after turning power off before beginning the cleaning. SAM4S SAP-630 SERIES...
COVER PRINTER with power ON. If the PRINTER COVER will not open, follow the below steps. 1. Lift it off COVER. (Figure 5-3-①) 2. Turn the KNOB(Orange color) forward or backward until the buzzer beep stops as illustrated Figure5-3-②. 3. Remove the jammed paper from the PRINTER. Figure 5-3 Removing Paper Jam SAM4S SAP-630 SERIES...
6-1-3 LCD B’D power-up sequence The micom (ATMEGA8) is reset. The power(5V) LED are light on LCD B’D The Rear 2Line LCD are displayed And then, LED B’D is waiting for communication with main B’D. SAM4S SAP-630 SERIES...
Measure other voltage.(Ex : +V3.3S, LCDVDD, VLED+) If these voltages above mentioned do not go out, check the appropriate regulator or component. And check power line is short or open. NOTE : During servicing & repairing, Be careful against receiving an electric-shock. SAM4S SAP-630 SERIES...
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Check the LVDS Cable between LCD B’D and TFT-LCD panel (IPEX CABLE 30-pin) 6-3-3 RTC problem Check backup circuit on MAIN B’D → Check the RTC clock, this frequency is 32.768KHz → Check battery voltage whether above 2.5V or not. SAM4S SAP-630 SERIES...
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→ Performs the SDCARD test at H/W test Utility. → Check the harness between SD B’D and Main B’D, if it is connected or not. → Check the 10-Pin harness, it is OK or not. → Check related circuit & component whether short or not. SAM4S SAP-630 SERIES...
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→ Check related circuit & component whether short or not. 6-5-5 LED B’D problem Operation Fail → Performs the LED test at H/W test Utility. → Check the harness between LED B’D to LCD B’D. → Check related circuit & component whether short or not. SAM4S SAP-630 SERIES...
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→ Check the Flat cable between PRINTER and Main B’D, if it is connected or not. → Check the Driver (TEA3718, U41) enable signal. → Check the sensor’s input. → Check related circuit & component whether short or not. SAM4S SAP-630 SERIES...
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→ Check the MICOM on Main B’D whether it works normally or dead. → Check related circuit & component whether short or not. → If these are OK above but Dallas-Key does not work, Please contact our R&D. SAM4S SAP-630 SERIES...
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