Grizzly G0634XP Owner's Manual
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Grizzly G0634XP Owner's Manual

Jointer/planer combination machine
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model g0634z/g0634Xp
Jointer/planer
combination machine
oWner's manual
(For models manufactured since 01/11)
Copyright © april, 2007 By grizzly industrial, inC., revised septemBer, 2018 (wk)
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#Bl8977 printed in taiwan
v3.09.18

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Summary of Contents for Grizzly G0634XP

  • Page 1 (For models manufactured since 01/11) Copyright © april, 2007 By grizzly industrial, inC., revised septemBer, 2018 (wk) Warning: no portion of this manual may be reproduced in any shape or form Without the Written approval of grizzly industrial, inc.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Calibrating depth scale ....... 56 unpacking ............ 18 setting Fence stops (g0634z) ....56 inventory ............19 setting Fence stops (g0634Xp) ....57 hardware recognition Chart ....... 20 adjusting table lock levers......58 Cleanup ............21 adjusting gibs ..........59 site Considerations ........

  • Page 4: Introduction

    (see below). this information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. manufacture date serial number Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 5: Main Identification

    (1 of 2) magnetic lock lever switch emergency stop Button G0634XP Shown to reduce your risk of serious injury, read this entire manual before using machine. Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 6: Controls & Components

    (requires it springs outward. 6mm hex wrench). b. on button: starts motor. (only if emergency stop button is not in depressed position). c. off button: stops motor when pressed. Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 7 5. location of fence tilt scale (g0634z). figure 7. location of 45° fence stop (g0634Xp). fence tilt scale: indicates angle of fence tilt adjustment. r. 45° fence stop: allows fence to be quickly m.
  • Page 8 11. location of jointer table lock knobs (g0634z shown). figure 9. location of fence lock (g0634Xp v. Jointer table lock Knobs: secure jointer only). tables in up position during planing.
  • Page 9 Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 10: Machine Data Sheet G0634Z

    Bevel Jointing ............................. 0-45 deg. Maximum Width of Cut ..........................12 in. Maximum Depth of Cut ..........................1/8 in. Number of Cuts Per Minute ........................20,136 Minimum Stock Length ..........................12 in. Model G0634Z Page 1 of 2 Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 11 Flip Up Tables and Change Lever Simplify Jointer-Planer Conversion Jointer Tables Lock Into Raised Position for Planer Operation; Hand Knobs Release Tables Cast Iron Infeed and Outfeed Tables Dual 4" Dust Ports Model G0634Z/G0634XP (Mfd. Since 01/11) Model G0634Z Page 2 of 2...

  • Page 12: Machine Data Sheet G0634Xp

    Bevel Jointing ..............................0-45 deg. Maximum Width of Cut ............................12 in. Maximum Depth of Cut ............................1/8 in. Number of Cuts Per Minute ...........................20,136 Minimum Stock Length ............................12 in. Model G0634XP Page 1 of 2 -10- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 13 Flip Up Tables and Change Lever Simplify Jointer-Planer Conversion Jointer Tables Lock Into Raised Position for Planer Operation; Hand Knobs Release Tables Cast Iron Infeed and Outfeed Tables Dual 4" Dust Ports Model G0634XP Page 2 of 2 -11- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 14: Section 1: Safety

    -12- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 15 BeFore ed operation, stop using the machine! Contact our operating machine. technical support at (570) 546-9663. -13- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 16: Additional Safety For Jointers

    ⁄ " (0.125") from cutterhead body. kickback, never cut deeper than ⁄ " per pass. -14- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 17: Additional Safety For Planers

    -15- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 18: Section 2: Power Supply

    -16- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 19 -17- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 20: Section 3: Setup

    You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 21: Inventory

    Carbide inserts 15 x 15 x 2.5mm ....5 d. hex wrenches 3, 4 mm, 3/32" ....1 ea. Flat hd torx screws 10-32 x ⁄ " t25 ..10 e. t-handle wrench " ........1 -19- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 22: Hardware Recognition Chart

    USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -20- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 23: Cleanup

    2–3 as necessary until clean, figure 16. t23692 orange power degreaser. then coat all unpainted surfaces with a quality metal protectant to prevent rust. -21- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 24: Site Considerations

    Wall Min. 30" for Maintenance 60" 63" Feed Dust Feed Direction Port Direction Jointer Operation Planer Operation = Electrical Connection figure 17. minimum working clearances. -22- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 25: Lifting & Placing

    19. locations of front and right rear lifting holes and shipping braces. figure 18. example of lifting model g0634z/ g0634Xp with forklift. figure 20. location of left rear lifting hole. -23- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 26: Assembly

    (see figure 21). the cutterhead guard guard carbide inserts when they are at top-dead-center.

  • Page 27: Dust Collection

    "how-to" book. figure 25. example of dust hose attached to planer dust port. tug the hose to make sure it does not come off. note: A tight fit is necessary for proper performance. -25- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 28: Test Run

    Connect machine to power by inserting power cord plug into a matching receptacle. twist emergency stop button clockwise until it springs out (see figure 26). this resets the switch so the machine can start. -26- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 29: Recommended Adjustments

    Jointer table parallelism (page 51) depth scale Calibration (page 56) Fence stop accuracy (page 56) planer table parallelism (page 54) Feed roller spring tension (page 60) -27- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 30: Section 4: Operations

    -28- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 31 ⁄ ". However, as long as thickness is achieved, then turns machine you move the handwheel in the same direc- OFF. tion during operation, backlash will not be a factor. -29- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 32: Stock Inspection & Requirements

    INCORRECT • scrape all glue off of boards before planing. Against Grain • Keep your work area clear. figure 27. Correct and incorrect grain alignment to cutterhead (jointer). -30- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 33: Wood Types

    " min. douglas Fir Chestnut 1" min. hemlock white pine Basswood figure 30. minimum dimensions for surface eastern white pine planing (thickness planer). Balsa figure 31. Janka hardness rating for some common wood species. -31- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 34: Setting Jointer Depth Of Cut

    — rotate the knob counterclockwise to lower the table. infeed table height adjustment knob infeed table Jointer height lock depth-of-Cut scale figure 32. location of jointer depth-of-cut scale and infeed table height adjustment controls. -32- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 35: Squaring Stock For Jointing

    Jointer—Concave face of workpiece is surface planed flat with jointer. Previously Jointed Edge -33- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 36: Surface Planing On Jointer

    6 until entire surface is flat. tip: When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel. Removed Surface figure 34. example surface planing operation. -34- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 37: Edge Jointing

    6 until the entire edge is flat. tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of work- piece will not be parallel with each other. -35- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 38: Bevel Cutting On Jointer

    36. example photo of fence setup for a than 4" from moving cutterhead at any time bevel cut of 45°. during operation! repeat cutting process, as necessary, until you are satisfied with the results. -36- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 39: Jointer/Planer Conversion

    40. the model g0634z/g0634Xp is ready for jointer operations after it is first setup. to use the machine as a planer, you must convert it from a jointer to a planer.
  • Page 40 -38- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 41: Planing Tips

    • always true cupped or warped stock on a your intended work length and then cutting off the jointer before planing. excess after planing is completed. -39- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 42: Setting Planer Depth Of Cut

    43. location of table height handwheel feed rate. and thickness scale. -40- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 43: Section 5: Accessories

    ® to reduce this risk, only install accessories on your model g0634z/g0634Xp. recommended for this machine by grizzly. NOTICE refer to our website or latest catalog for additional recommended accessories. W1218a—rotacator™ precision planer tool...
  • Page 44 15 x 15 x 2.5mm. at a time. h4978 t20446 h4979 figure 48. t24736 Carbide inserts. figure 50. hearing protection assortment. -42- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 45: Section 6: Maintenance

    Cleaning the model g0634z/g0634Xp is relative- maintenance, or service. ly easy. vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth.
  • Page 46 68 machine oil or spray lubricant to lubri- cate the bushing (see figure 52). figure 54. location of leadscrew access panel. figure 52. location of elevation shaft bushing. -44- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 47 57–58). wipe off excess oil and sawdust with a cloth. figure 57. Jointer infeed table lubrication figure 55. g0634z fence lubrication locations. locations. figure 56. g0634Xp fence lubrication locations. figure 58. Jointer outfeed table lubrication locations. -45- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 48: Section 7: Service

    2. v-belts are damaged. 2. replace v-belts (page 48). 3. motor fan is hitting the cover. 3. adjust fan cover mounting position, tighten fan, or shim fan cover. -46- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 49 3. surface plane one face so there is a good surface to length. position against the fence. 4. insufficient number of passes. 4. it may take 3 to 5 passes to achieve a perfect edge, depending on condition of board and depth of cut. -47- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 50: Tensioning/Replacing V-Belts

    (see figure 59) to adjust v-belt tension until there is approxi- mately ⁄ "– ⁄ " deflection when v-belts are pushed with moderate pressure, as shown in figure 60. reinstall motor access panel. -48- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 51 62. Fence, fence bracket, cutterhead tension the belts, as they will stretch and seat pulley cover, and motor access panel removed during this time. (g0634z shown). remove belt tension knob (see figure 59). -49- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 52: Adjusting Pulley Alignment

    4 until pulleys are aligned. 7. reinstall all components removed during step 1. figure 64. Fence, v-belt cover, and motor access panel removed. Set Screws Cutterhead Cutterhead Pulley Motor Motor Pulley Alignment figure 66. pulleys properly aligned. -50- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 53: Checking/Adjusting Jointer Table Parallelism

    Correct the outfeed table parallelism, then correct the infeed table parallelism. -51- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 54 70. -52- Model G0634Z/G0634XP (Mfd. Since 01/11)
  • Page 55 3 with each of the remaining straightedge positions and adjust the table front to back using the shims as many times as necessary until the infeed table is parallel with the outfeed table. reinstall the cutterhead guard. -53- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 56: Checking/Adjusting Planer Table Parallelism

    Head screws to raise or lower front or back of table so it is parallel to cutterhead. Not-Parallel Not-Parallel Table tighten (4) cap screws on cylinder liner. figure 77. Front-to-back parallelism. -54- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 57: Replacing Carbide Inserts

    48-50 inch/pounds. note: Excess oil may squeeze between the insert and cutterhead, thereby lifting the insert slightly and affecting workpiece finishes. -55- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 58: Calibrating Depth Scale

    (see figure 81). tighten the lock nut. adjust the indicator (if necessary) to 0° to calibrate the fence tilt scale. depth scale depth scale pointer figure 81. depth scale adjusted to “0” position. -56- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 59: Setting Fence Stops (G0634Xp)

    90˚stop screw figure 84. adjusting fence to 90°. place a 90° square against the table and fence, and adjust the stop screw so the fence is set exactly at 90°. tighten the lock nut. -57- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 60: Adjusting Table Lock Levers

    86. table lock lever bolt. adjust the bolt height a few turns, lower the table, and try engaging the lock lever. repeat steps 3-5 until the lever engages, then secure the lock nut. -58- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 61: Adjusting Gibs

    Tighter gibs reduce play but make it harder to adjust the tables. -59- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 62: Adjusting Roller Spring Tension

    89. spring tension screws. -60- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 63: Section 8: Wiring

    (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -61- Model G0634Z/G0634XP (Mfd. Since 01/11)

  • Page 64: Electrical Components

    93. start capacitor. figure 91. magnetic switch. figure 94. run capacitor. figure 92. emergency stop switch. figure 95. Jointer table limit switch. READ ELECTRICAL SAFETY -62- Model G0634Z/G0634XP (Mfd. Since 01/11) ON PAGE 61!

  • Page 65: Wiring Diagram

    NC15 NC16 LIMIT SWITCH T1/2 T2/4 T3/6 NO14 EMERGENCY STOP Ground Ground Ground 220V Capacitor 220 VAC 50uF MOTOR 350VAC L6-30 PLUG Start (as recommended) Capacitor 400uF 125VAC READ ELECTRICAL SAFETY -63- Model G0634Z/G0634XP (Mfd. Since 01/11) ON PAGE 61!

  • Page 66: Section 9: Parts

    9: parts we do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. stand 29-5 29-3 29-1 12-3...
  • Page 67 FRAME (G0634XP) P0634Z018 POWER CORD P0634Z001-1 HINGE SHAFT BRACKET RIGHT (G0634Z) P0634Z019 DEPTH SCALE P0634XP001-1 HINGE SHAFT BRACKET RIGHT (G0634XP) P0634Z020 LIMIT SWITCH CORD P0634Z001-2 HINGE SHAFT BRACKET LEFT (G0634Z) P0634Z021 CAP SCREW 3/8-16 X 1 P0634XP001-2 HINGE SHAFT BRACKET LEFT (G0634XP)

  • Page 68: Jointer Table

    P0634Z103 TABLE LIP P0634Z130 HOLLOW STUD 1/2-12 X 1-9/16, 5/16 ID 104-2 P0634Z104-2 JOINTER DUST PORT 4" (G0634Z) P0634Z131 PLUNGER 104-2 P0634XP104-2 JOINTER DUST PORT 4" (G0634XP) P0634Z132 COMPRESSION SPRING P0634Z105 HINGE SHAFT A P0634Z133 KNOB P0634Z106 HINGE SHAFT B...

  • Page 69: Cutterhead & Motor

    P0634XP225 GUARD (G0634XP) 204-1A P0634Z204-1A PLANER DUST PORT 4" V2.09.07 (G0634Z) P0634Z226 FLAT WASHER 1/4 204-1A P0634XP204-1A PLANER DUST PORT 4" (G0634XP) P0634Z227 HEX BOLT 1/4-20 X 3/8 P0634Z206 OUTFEED ROLLER P0634XP228 SET SCREW M5-.8 X 4 (G0634XP) P0634Z207 INFEED ROLLER...

  • Page 70: Drive Assembly

    319V2 P0634Z319V2 SPROCKET 19T, 17 X 32.5 X 17MM V2.10.14 P0634Z340 PLASTIC KNOB P0634Z320 INT RETAINING RING 22MM P0634Z341 SPACER 8.6 X 15 X 18.6MM P0634Z321 SPRING STUD BUY PARTS ONLINE AT GRIZZLY.COM! -68- Model G0634Z/G0634XP (Mfd. Since 01/11) Scan QR code to visit our Parts Store.

  • Page 71: Planer Table

    P0634Z437 HANDLE P0634Z418 THRUST BEARING NTB1528 +2AS P0634Z438 SHOULDER SCREW 3/8-16 X 5/8, 3/8 X 2-1/2 P0634Z419 INT RETAINING RING 19MM BUY PARTS ONLINE AT GRIZZLY.COM! -69- Model G0634Z/G0634XP (Mfd. Since 01/11) Scan QR code to visit our Parts Store.

  • Page 72: Limit Switch

    SWITCH ACTIVATION ROD #2 P0634Z514 LIMIT SWITCH P0634Z506 SWITCH ACTIVATION ROD #3 P0634Z515 LIMIT SWITCH CONTROL CORD P0634Z507 LOCK NUT 5/16-18 BUY PARTS ONLINE AT GRIZZLY.COM! -70- Model G0634Z/G0634XP (Mfd. Since 01/11) Scan QR code to visit our Parts Store.

  • Page 73: Fence (G0634Z)

    (g0634z) 604-1 602V2 621V2 636-1 620 618 BUY PARTS ONLINE AT GRIZZLY.COM! -71- Model G0634Z/G0634XP (Mfd. Since 01/11) Scan QR code to visit our Parts Store.
  • Page 74 P0634Z623 FLAT WASHER 1/4 P0634Z646 SET SCREW 10-24 X 1/4 P0634Z624 FLAT HD SCR 1/4-20 X 3/8 P0634Z647 FENCE BASE PLATE BUY PARTS ONLINE AT GRIZZLY.COM! -72- Model G0634Z/G0634XP (Mfd. Since 01/11) Scan QR code to visit our Parts Store.

  • Page 75: Fence (G0634Xp)

    HEX NUT 5/16-18 P0634XP644 FLAT WASHER 1/4 P0634XP617 SET SCREW 5/16-18 X 1 P0634XP645 HEX BOLT 1/4-20 X 1/2 P0634XP618 FLAT WASHER 5/16 BUY PARTS ONLINE AT GRIZZLY.COM! -73- Model G0634Z/G0634XP (Mfd. Since 01/11) Scan QR code to visit our Parts Store.

  • Page 76: Labels & Cosmetics

    (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -74- Model G0634Z/G0634XP (Mfd.
  • Page 77 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 78 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 79: Warranty & Returns

    Warranty & returns grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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G0634z

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