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model g0634z/g0634Xp
Jointer/planer
combination machine
oWner's manual
(For models manufactured since 01/11)
Copyright © april, 2007 By grizzly industrial, inC., revised septemBer, 2018 (wk)
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#Bl8977 printed in taiwan
v3.09.18
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Table of Contents
Related Manuals for Grizzly G0634Z insert
Summarization of Contents
Introduction
Contact Info
Contact details for technical support and documentation.
Manual Accuracy
Explains manual accuracy and update availability.
Main Identification
Machine Controls and Features
Identifies key controls and features of the jointer/planer machine.
Controls & Components
Power Controls
Details the start, off, and emergency stop buttons for machine operation.
Jointer Table Adjustment Controls
Explains controls for adjusting the jointer infeed and outfeed tables.
Jointer Fence Controls
G0634Z Fence Controls
Describes fence adjustment, lock, and tilt controls for the G0634Z model.
G0634XP Fence Controls
Describes fence adjustment, lock, and tilt controls for the G0634XP model.
Jointer/Planer Conversion
Conversion Components
Illustrates components used for switching between jointer and planer modes.
Planer Controls
Jointer/Planer Selection Lever
Explains the lever for switching between jointer and planer operations.
Planer Table Controls
Details controls for adjusting the planer table height and thickness.
Machine Data Sheet G0634Z
Product and Shipping Dimensions
Lists physical and shipping dimensions for the G0634Z model.
Electrical Specifications
Details electrical requirements, motor type, and power transfer for the G0634Z.
Machine Data Sheet G0634Z (cont.)
Cutting Capacities and Cutterhead
Provides cutting limits and cutterhead specifications for the G0634Z.
Table Specifications and Construction
Lists table dimensions, construction materials, and other details for the G0634Z.
Machine Data Sheet G0634XP
Product and Shipping Dimensions
Lists physical and shipping dimensions for the G0634XP model.
Electrical and Motor Specifications
Details electrical requirements, motor type, and power transfer for the G0634XP.
Machine Data Sheet G0634XP (cont.)
Cutting Capacities and Cutterhead
Provides cutting limits and cutterhead specifications for the G0634XP.
Table Specifications and Construction
Lists table dimensions, construction materials, and other details for the G0634XP.
Section 1: Safety
Safety Symbols Explained
Explains hazard signal words and symbols used in the manual.
General Machinery Safety Guidelines
Provides critical safety instructions for operating machinery safely.
Safety Instructions for Machinery
Personal Safety Precautions
Covers apparel, hearing, tools, positions, children, guards, forcing, standing, stability, accessories, unattended operation.
Machine Maintenance and Care
Emphasizes maintaining the machine, handling power cords, and reporting difficulties.
Additional Safety for Jointers
Kickback and Guarding
Addresses kickback causes and the importance of keeping guards installed.
Insert Condition and Setup
Covers dull/damaged inserts, outfeed table alignment, inspecting stock, and cutting depth.
Grain Direction and Limitations
Discusses jointing against grain, cutting limitations, push blocks, and workpiece support.
Additional Safety for Planers
Kickback and Part Contact
Details kickback risks and avoiding contact with moving parts during planing.
Material and Operation Specifics
Covers planing correct materials, looking inside the planer, cutting limits, and feed roller clearance.
Section 2: Power Supply
Electrical Availability and Installation
Covers power supply circuit requirements and professional installation.
Current Rating and Circuit Sizing
Explains full-load current, potential overload, and circuit sizing for safe operation.
Electrical Connections
Grounding Instructions
Details mandatory grounding procedures and proper plug/receptacle use.
Extension Cord Usage
Provides guidelines and limitations for using extension cords with the machine.
Section 3: Setup
Items Needed for Setup
Lists required tools and accessories not included with the machine.
Unpacking and Inspection
Guides on safely unpacking and inspecting the machine for shipping damage.
Inventory Check
Shipped Items List
Lists components and hardware included with the machine for inventory.
Hardware Identification
Hardware Recognition Chart
Provides a visual guide to identify various hardware types and sizes.
Machine Cleanup
Removing Rust Preventative
Details steps for cleaning rust preventative from unpainted surfaces.
Site Considerations
Weight Load and Space
Addresses machine weight requirements and necessary space allocation for operation.
Environment and Electrical
Covers ideal physical environment, electrical installation, and lighting needs.
Lifting and Placing the Machine
Safe Lifting Procedures
Provides guidance on safely lifting and positioning the machine using forklifts or hoists.
Machine Assembly
Cutterhead Guard Installation
Instructions for installing the cutterhead guard, a critical safety component.
Table Adjustments
Setting Outfeed Table Height
Details how to correctly set the outfeed table height relative to the cutterhead.
Dust Collection System
Connecting Dust Hose
Explains how to connect a dust collection hose to the jointer or planer ports.
Test Run Procedure
Verifying Machine Functionality
Outlines steps to test the motor, off button, and emergency stop button.
Recommended Adjustments
Pre-operation Adjustments
Lists adjustments performed at the factory that may need re-checking.
V-Belt Maintenance
V-Belt Tensioning
Explains how to tension V-belts after initial use for optimal performance.
Section 4: Operations
Overview of Operations
Provides a basic understanding of how the machine is used.
Typical Jointing Operation
Step-by-step guide for performing a standard jointing operation.
Typical Planing Operation
Planing Process Steps
Step-by-step guide for performing a standard planing operation.
Workpiece Preparation
Stock Inspection Rules
Essential rules for inspecting wood before jointing or planing.
Wood Types and Properties
Janka Hardness Ratings
Explains how wood types affect cutting and provides Janka hardness ratings.
Jointer Settings and Adjustments
Setting Jointer Depth of Cut
Explains how to set the jointer's depth of cut using the infeed table.
Jointer Operations
Squaring Stock for Jointing
Details the process of making stock flat and square for joinery.
Surface Planing on Jointer
Surface Planing Technique
Describes how to create a flat face on stock using the jointer.
Edge Jointing on Jointer
Edge Jointing Technique
Explains how to create a flat and true edge on a workpiece.
Bevel Cutting on Jointer
Bevel Cutting Procedure
Details how to set the fence and cut bevels on the jointer.
Machine Conversion
Converting to Planer Mode
Step-by-step instructions to convert the machine from jointer to planer.
Machine Conversion to Jointer Mode
Converting to Jointer Mode
Step-by-step instructions to convert the machine from planer to jointer.
Planing Tips and Problems
General Planing Advice
Provides tips for efficient and effective planing operations.
Common Planing Problems
Troubleshooting Planing Issues
Discusses common planing problems like chipped grain, fuzzy grain, and snipe.
Planer Settings and Adjustments
Adjusting Planer Depth of Cut
Explains how to set the planer's depth of cut using the table height handwheel.
Section 5: Accessories
Accessory Installation Warning
Warns about installing unapproved accessories and recommends Grizzly-approved ones.
Recommended Accessories List
Lists various accessories available for the machine.
Section 6: Maintenance
Maintenance Schedule and Procedures
Outlines ongoing, weekly, and monthly maintenance tasks for optimal performance.
Cleaning and Protection
Guides on cleaning the machine and protecting unpainted surfaces.
Lubrication Procedures
Details lubrication requirements for machine components.
Maintenance: Component Lubrication
Drive Chain and Sprocket Lubrication
Instructions for cleaning and lubricating drive chains and sprockets.
Column and Leadscrew Lubrication
Guides on lubricating the planer table column and leadscrew.
Elevation Shaft Bushing Lubrication
Details lubricating the elevation shaft bushing for smooth table movement.
Maintenance: Lubrication Points
Fence Lubrication Points
Identifies lubrication points on the jointer fence.
Jointer Table Lubrication Points
Identifies lubrication points on the jointer table mechanisms.
Section 7: Service
Troubleshooting Guide
Provides common symptoms and solutions for machine issues.
Motor and Electrical Issues
Addresses problems related to the motor, fuses, and circuit breakers.
Service and Troubleshooting: Performance Issues
Cutterhead Performance Issues
Solutions for a cutterhead that slows down or squeals during operation.
Machine Noise Issues
Addresses causes and solutions for loud or repetitive noises from the machine.
Service and Troubleshooting: Jointer Table Adjustments
Jointer Table Adjustments
Covers issues with table adjustability and locking mechanisms.
Service and Troubleshooting: Cutting Problems
Cutting Performance Problems
Diagnoses and solves issues like snipe, stopping, chipping, fuzzy grain, and marks.
Service and Troubleshooting: Belt Maintenance
V-Belt Tensioning and Replacement
Instructions for checking, tensioning, and replacing V-belts.
Service and Troubleshooting: Pulley Alignment
Pulley Alignment Adjustment
Guides on aligning motor and cutterhead pulleys for optimal belt life.
Service and Troubleshooting: Jointer Table Parallelism
Jointer Table Parallelism Check
Procedures for checking jointer table parallelism with the cutterhead.
Service and Troubleshooting: Table Parallelism Correction
Correcting Outfeed Table Parallelism
Steps to adjust the outfeed table to be parallel with the cutterhead.
Checking Infeed Table Parallelism
Procedures for checking infeed table parallelism with the outfeed table.
Service and Troubleshooting: Table Parallelism Adjustment
Adjusting Infeed Table Parallelism
Guides on adjusting the infeed table for proper alignment.
Service and Troubleshooting: Planer Table Parallelism
Planer Table Parallelism Check
Procedures for checking planer table parallelism with the cutterhead.
Service and Troubleshooting: Planer Table Adjustment
Adjusting Planer Table Parallelism
Steps to adjust the planer table for proper parallelism.
Service and Troubleshooting: Cutterhead Maintenance
Replacing Carbide Inserts
Instructions for rotating or replacing carbide inserts in the cutterhead.
Service and Troubleshooting: Calibration and Stops
Calibrating Depth Scale
How to calibrate the jointer's depth scale for accurate depth settings.
Setting G0634Z Fence Stops
Procedures for setting the 90° fence stop on the G0634Z model.
Service and Troubleshooting: Fence Stop Adjustments
Setting G0634XP Fence Stops
Procedures for setting the 45° and 90° fence stops on the G0634XP model.
Service and Troubleshooting: Table Lock Adjustments
Adjusting Table Lock Levers
How to adjust table lock levers if they do not lock properly.
Service and Troubleshooting: Table Gib Adjustments
Adjusting Table Gibs
Instructions for adjusting table gibs to reduce play and control movement.
Service and Troubleshooting: Roller and Finger Adjustments
Roller Spring Tension Adjustment
How to adjust feed roller spring tension for consistent feeding.
Anti-Kickback Finger Maintenance
Guides on checking and maintaining anti-kickback fingers for safety.
Section 8: Wiring
Wiring Safety Instructions
Critical safety warnings and guidelines for working with machine wiring.
Wiring Information: Electrical Components
Electrical Components Identification
Identifies key electrical components like magnetic switches and capacitors.
Wiring Information: Diagrams
Machine Wiring Diagram
Provides the electrical wiring diagram for the machine.
Section 9: Parts
Stand Assembly Parts
Lists parts for the machine's stand assembly.
Parts Lists and Diagrams: Stand Components
Stand Components List
Detailed list of part numbers and descriptions for the stand.
Parts Lists and Diagrams: Jointer Table Components
Jointer Table Parts
Lists all parts associated with the jointer table assembly.
Parts Lists and Diagrams: Cutterhead and Motor Components
Cutterhead and Motor Parts
Lists components related to the cutterhead and motor assembly.
Parts Lists and Diagrams: Drive Assembly Components
Drive Assembly Parts
Lists components for the machine's drive assembly.
Parts Lists and Diagrams: Planer Table Components
Planer Table Parts
Lists all parts associated with the planer table assembly.
Parts Lists and Diagrams: Limit Switch Components
Limit Switch Parts
Lists parts for the machine's limit switch assembly.
Parts Lists and Diagrams: G0634Z Fence Components
G0634Z Fence Parts
Lists parts specific to the fence assembly for the G0634Z model.
Parts Lists and Diagrams: G0634XP Fence Components
G0634XP Fence Parts
Lists parts specific to the fence assembly for the G0634XP model.
Labels and Cosmetics
Machine Label Identification
Identifies various labels and their locations on the machine.
Warranty Information
Customer Warranty Card
Contains fields for warranty registration and customer feedback.
Warranty and Returns
Warranty Policy
Details the product warranty terms and conditions.
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Questions and answers