Archgard SALZBURG XL Manual
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Archgard SALZBURG XL Manual

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SALZBURG
XL
MODEL: SALZBURG XL MASONRY HEATER
Conforms To: UL 1482-2011
Certified To: ULC S627-00
S/N: D17001920 and up
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE
TEMPERATURES, ESPECIALLY THE STOVE GLASS, AND SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION. THIS UNIT CONTAINS SMALL PARTS DURING ASSEMBLY
THAT SHOULD BE KEPT AWAY FROM CHILDREN DUE TO CHOKING HAZARD WHICH COULD
RESULT IN PERSONAL INJURY OR DEATH.
Installer: Please complete the details on the inside of the back cover
and leave this manual with the homeowner.
Homeowner: Save These Instructions for future reference.
7116 Beatty Dr
200-0003-03
Mission, BC V2V 6B4
November 16, 2016
Canada

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Summary of Contents for Archgard SALZBURG XL

  • Page 1 SALZBURG MODEL: SALZBURG XL MASONRY HEATER Conforms To: UL 1482-2011 Certified To: ULC S627-00 S/N: D17001920 and up CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE STOVE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.

  • Page 2: Table Of Contents

    Vent Specifications Slip Connector Dimensions Clearances ASSEMBLY Bottom Heat Shield Order of Assembly SALZBURG XL +1 SALZBURG XL +2 Left or Right Side Damper Control Heat Shield Installation Door Adjustment Installing brick plates Hearth Pad (Radiant Thermal Protection) Ember Pad (Ember Protection)

  • Page 3: General Information

    GENERAL INFORMATION General Information IMPORTANT SAFETY NOTES 1. When installing your stove, particular attention should be paid to fire protection. If this room heater is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Contact local building, fire officials or authority having jurisdiction about restrictions, installation inspection and permit requirements in your area.
  • Page 4 NOTE: Archgard units are constantly being improved. If there is a conflict between the label on the unit and the one printed here, the label on the unit is the correct one. The safety label is located on the back panel of the stove.

  • Page 5: Rating Plate Label

    LABEL DIMENSIONS - 7 ¾” x 10” LISTED SPACE HEATER, SOLID FUEL TYPE. DO NOT REMOVE THIS LABEL MODEL: SALZBURG XL MASONRY HEATER SERIAL NUMBER / NUMÉRO DE SÉRIE: Conforms To: UL 1482– 2011 / Certified To: ULC S627-00 DO NOT INSTALL IN A MOBILE HOME PREVENT HOUSE FIRES: INSTALL ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTALLATION AND OPERATING INSTRUCTIONS.
  • Page 6 General Information IMPORTANT Weight The home owner / installer must insure that the floor can withstand the load according to the total weight of the fireplace. See specifications on page 10 for weight information. Heat accumulating fireplaces differ from other fireplaces as they provide a moderate heat for Air Inlet prolonged periods with a limited time of burning.
  • Page 7 Any combustible flooring or floor covering beneath additional Deta Fire Acrylic is required, please contact the appliance and / or within the area extending your local Archgard dealer. horizontally beyond the appliance on any side equipped with a door, and beyond the appliance...
  • Page 8 General Information Polishing Thermotte® (brick panels) If a more traditional and polished surface is wished The insulating plates in the firebox (Fig 77b) for, dampen the surround and cover with tile adhesive contribute to a high combustion temperature, which (thinset mortar) and a fiberglass mesh prior to adding leads to a cleaner burn of the wood and a higher rate any mortar or mineral polish.
  • Page 9 If necessary, region where the fireplace is installed. contact a chimney sweeper. When necessary, contact a professional in advance. Archgard Industries is not responsible for incorrect installation. Important to check (please note that this list is not exhaustive): Chimney Draft •...

  • Page 10: Technical Specifications

    General Information Technical Specifications Back 102mm 4” Side 254mm 10” Minimum distances to combustible materials Control Arm Side 406mm 16” Bottom 0" 137°C 276°F Flue gas temperature XL +1 114°C 237°F XL +2 110°C 230°F 100% after 6.7 hrs 50% after 10.6 hrs 25% after 22.6 hrs 100% after 6.9 hrs Thermal storage capacity...

  • Page 11: Residential Installation

    CAUTION: The chimney should be the same size as the 6“ flue outlet on the stove. The Salzburg XL must be connected to a listed UL 103 HT chimney in the USA or a listed ULC S629 chimney in Canada or a code approved masonry chimney with a flue liner.
  • Page 12 CAN/CSA-B365, Installation Code for Solid-Fuel-Burning Appliances and Equipment. In the U.S.A. install according to NFPA 211. Do not connect Salzburg XL to an air distribution duct. Check with chimney manufacturer’s installation instruc- tions for more thorough / detailed instructions for installing their chimney.

  • Page 13: Chase Enclosure

    Installation Chase Enclosure If the chimney runs up the outside of the house, for best performance, it should be enclosed in a chase. It is best to locate the chase away from any overhead obstructions. Chimney Thimble (non- For best results, the chase should be constructed in such a combustible) must be way that it is part of building envelope.
  • Page 14 Installation MASONRY CHIMNEY (cont’d) System B: 9” (228.6 mm) Clearance to Combustible Wall Member: Using a 6” (152.4 mm) inside diameter, listed, factory- built Solid-Pak chimney section with insulation of 1” (25.4 mm) or more, build a wall pass-through with a minimum 9” (228.6 mm) air space between the outer wall of the chimney length and wall combustibles.

  • Page 15: Minimum Chimney Heights

    Installation Minimum Chimney Heights The chimney must be at least 3 ft. (.9m) higher than the highest point where it passes through the roof and at least 2 ft. (.6m) higher than the highest part of the roof or structure within 10 ft. (3m) of the chimney, measured horizontally.

  • Page 16: Vent Specifications

    Slip Connector Your Salzburg XL was designed to allow for settling of up to 1" (25.4 mm). This is normal and does not indicate product defect or install error. A slip connector must be used accommodate this settling and to protect the vent run against unnecessary strain or damage.

  • Page 17: Dimensions

    Installation Dimensions Salzburg XL 152 mm 235/8" (600 mm) 193/4" (502 mm) 133/4" (349 mm) Viewing Area...
  • Page 18 Installation Salzburg XL +1 Dimensions 235/8" (600 mm) Salzburg XL +2 Dimensions 235/8" (600 mm)
  • Page 19 Installation Heat Shield Note Back View The side where the damper controls are located require a minimum of 16” clearance to any wall for full movement of adjustment rods. 43/8” (110mm) 7” (178mm) 225/8” (575mm)

  • Page 20: Clearances

    Installation Clearances Note: damper control rods require a 16" (406 mm) clearance for operation. HEARTH PROTECTION 16" Insulating heat protection with a minimum of 3/8” tile or 406mm equivalent on top. See Page 47. 611/4" 451/4" Hearth Protection 25" Ember (Hearth Pad) Strip Top View...

  • Page 21: Assembly

    Installation ASSEMBLY IMPORTANT Weight The home owner / installer must insure that the floor can withstand the load according to the total weight of the fireplace. See specifications on page 10 for weight information. The core elements described on the following pages can be heavy and difficult to maneuver. We recommend that a minimum of two people perform each install.

  • Page 22: Order Of Assembly

    Installation Note: The front of Core element 1 aligns to the middle of a noncombustible ember strip (not included). This strip should be the width of the appliance and 3" deep so that 1" remains under the core element and at least 1"...
  • Page 23 Installation Place core elements 1A and 1B on the base plate. Apply acrylic latex as shown. Seal the core element for the fresh air supply 1C (part is not stamped) against elements 2 and 3. Note the orientation of 1C as shown below. Install item 1D OR 1E according to the chart below.
  • Page 24 Installation Place core elements 6 and 7 as shown. Ensure each layer of core elements sit flush with layers below. DO NOT Drop core element 3 (unstamped) into the BLOCK space shown in the figure to the right. Align element 3 with the larger opening toward the front of the assembly.
  • Page 25 Installation Continue with core element 4A and 4B as shown. Insert Plug 4D from inside surround section 4C ONLY if fresh air is connected to the bottom. Ensure proper ori- entation and place lower surround section 4C. IT IS IMPORTANT TO CENTER THE CORE IN RELATION TO THE SURROUND.
  • Page 26 Installation Continue placing core elements 5A, 5B, 6A and 6B as shown. Note: Core elements 5A & 5B are cut out for the “Sweeping Hatches”. Cut out...
  • Page 27 Installation Place Sweeping Hatches 5C and 5D as shown. Do not seal. These are removed when the stove is swept. Note: plugs are tapered to ensure proper fit. Install and seal the gasket material for the door in the slot in the Core elements. Do not seal remaining gasket shown below.
  • Page 28 Packing list Installation IA-SAL02-110 Salzburg XL Archgard - Frame The door frame 6C contains a chute that will slip into the space in core element 3. Slowly slide the door frame down until the top of the door sits flush with core elements 6A and 6B.When installing the door frame (19), the double gasket on the door frame goes to the top.
  • Page 29 Installation Apply latex/acrylic sealant to exposed edges and place surround pieces 6D and 6E as shown. cut-out faces rear side of the assembly. Install the back surround piece 6F and seal together.
  • Page 30 Installation Continue placing the remaining core elements 8A and 8B. NOTE Figures on the following pages show the configuration when adding one or two extra sections to the fireplace before the final steps. Remember to seal the sections together and install the extra heat shield clips that are required.

  • Page 31: Salzburg Xl +1

    Installation SALZBURG XL +1 NOTE If you are not installing +1 or +2, skip to page 33...

  • Page 32: Salzburg Xl +2

    Installation SALZBURG XL +2 NOTE If you are not installing +1 or +2, skip to page 33...
  • Page 33 Installation Continue placing the core elements 11A and 11B and surround 11C as shown. Remember to place the heat shield brackets 11D in the correct spot before continuing.
  • Page 34 Installation Install the core elements 12A and 12B as shown. Core elements 12A & 12B will have notches for the Damper Controls. Install element 12C as shown. The flat side of this element is oriented toward the front of the assembly. The handles face the rear.
  • Page 35 Installation Damper and bypass control rods will always be located near the top of the fireplace. This applies whether installing the XL, XL+1, or XL+2. Determine which side the dampers are to be operated from (left or right). Be sure damper rods have a 16" (406 mm) clearance for operation.

  • Page 36: Left Or Right Side Damper Control

    Installation Left or Right Side Damper Control Right side operation requires the smoke baffle (item 12D and 12E) must be placed opposite to the earlier illustration if they are to operated from the right side. It is also necessary to change the placement of both dampers in the damper frame.
  • Page 37 Installation Install Core elements 12D and 12E (unstamped) as shown. Install metal bypass and damper adjustment 12F (unstamped) as shown. CAUTION: Never alter the damper or attempt to modify the adjustment range of the damper for increased firing or any other reason. Doing so may result in personal injury or product damage and will void product warranty.
  • Page 38 Installation Place core elements 13A and 13B as shown. Element 13A (left side damper operation) or 13B (right side damper operation) should already be drilled to ensure core elements sit flush with rods installed. Insert a damper rod sleeve 13C in each hole.
  • Page 39 Installation Install top plates 14A and 14B as shown. Place the sweeping hatch covers 15 and 16 in the holes as shown. Do not seal them. They are removed Install surround element 12H and seal in place. when the flue is swept.
  • Page 40 Installation Install front and back surround 12I and 12J and seal them in place. Install the chimney adapter 17 if the fireplace is to be top vented. Ensure the strongback bracket on the chimney adapter Place the top heat shield bracket in the notch on the rear of the surround as shown.

  • Page 41: Heat Shield Installation

    Installation Place the metal lids 19 and 20in the two outer holes. Do not seal them. They will be removed during sweeping. Heat Shield Installation Place the Heat Shields 10E and 10F in the brackets previously installed. See Page 31 or 32 if installing XL+1 or XL+2...

  • Page 42: Door Adjustment

    Installation Door Adjustment There should be a distance of 5/64” (2mm) between the surround and the door frame. The height can be adjusted loosening the 4 Allen screws that are accessible when the door is open. Use acrylic / latex sealant to seal the gap between air duct and the bottom of the combustion chamber.
  • Page 43 Installation Install the inner heat shield 30 by undoing the air spoiler screws using a 13mm wrench or socket and reinstalling them. View from outside View from inside...

  • Page 44: Installing Brick Plates

    Installation Installing brick plates Place the bottom left brick plate 21 first and then the right brick 22. Be sure the left and right bricks are butted as close to the outside walls as possible. Front Front...
  • Page 45 Installation Important: ensure the heat exchanger 23 is placed correctly against the bottom left and right brick and centered in order to form a good seal. Do not seal the heat exchanger or any brick plates. Install the left back brick plate 24 and right back brick plate 25 as shown.
  • Page 46 Installation Install the bottom front brick plate 26, the left plate 27, the smoke baffle 28 and the right brick plate 29. The left plate is capable of holding the smoke baffle while installing the right brick plate, however, we recommend holding the smoke baffle in place to avoid damage.

  • Page 47: Hearth Pad (Radiant Thermal Protection)

    Installation Hearth Pad (Radiant Thermal Protection) The area in front of the appliance (hearth pad) must be of noncombustible material and must extend 25” in front of the door opening for the entire width of the appliance. It must be composed of a 1/2" (635mm) material with an R value of 8.33 @ 500°F (200°C) and a minimum of 3/8”...

  • Page 48: Operation

    Ash Pan / Air Inlet Control Tool. to detector manufacturer’s placement and installation increase the air supply to the Salzburg XL. instructions, and maintained on a regular basis. We also recommend all dwellings be equipped with a Carbon Monoxide Detector and have a practiced evacuation plan.

  • Page 49: Normal Operation

    Operation Normal Operation as the unit may over-heat if the door is left open for too long. Never use gas, kerosene, alcohol, or IMPORTANT: Ensure the curing process has been any other accelerant for lighting a fire. Doing so completed prior to the first fire. could cause personal injury and/or damage to the fireplace.

  • Page 50: Overview Of Bypass / Damper Operation

    Operation Monitor the fire until you notice the room, space or Overview of Bypass / Damper Operation: house cooling off. A new load cools the firebox, so it needs to be heated up again. Then add the right 1) Open both Bypass and Damper before starting a amount of wood to suit the conditions.

  • Page 51: Creosote And Chimney Fires

    The new, low emission wood stoves, handle a chimney fire. It is most important that you like the Archgard Salzburg XL burn the wood so have a clearly understood plan on how to handle a completely that, when operated properly, their chimney fire.

  • Page 52: Wood

    Energy from wood out. The Salzburg XL high efficiency stove the burning fire is used to boil off the moisture, which burns both hardwood and softwood equally well.

  • Page 53: How To Empty The Ash Pan

    Operation Warning NEVER use impregnated wood, painted wood, plywood, chipboard, rubbish, milk cartons, printed material or similar. If any of these items are used as fuel the warranty is invalid. Com- mon to these materials is that during combustion, hydrochloric acid and heavy metals can form that are harmful to the environment, you and the insert.

  • Page 54: Maintenance

    Step 2: Use pliers to remove old gasket. where you bought your stove to get the right size, shape and material. This Archgard Salzburg XL is equipped with 4 mm ceramic glass that will withstand the highest heat that your unit will produce.
  • Page 55 Maintenance Step 3: Remove old sealant from gasket channel. Step 6: Remove old glass. Step 7: Place tape on supports as shown. Step 4: Remove side glass retainers. Step 8: Place new glass in the door frame. Step 5: Remove corner glass retainers.
  • Page 56 Maintenance Step 9: Reinstall corner and side glass retainers. Step 11: Install the new gasket. Step 12: Reinstall the screws. Step 10: Place heat resistant sealant in the gasket channel.

  • Page 57: Chimney Maintenance

    Maintenance Chimney Maintenance It is very important to carefully maintain your Salzburg XL, including burning seasoned wood and maintaining a clean stove and chimney system. Have the chimney cleaned before the burning season and as necessary during the season, as creosote deposits may build up rapidly.

  • Page 58: Cleaning The Chimney System

    Maintenance Cleaning the Chimney System 3) Sweep the passages below the hatch covers. The following steps will show how to clean the 4) Remove brick plates (see Page 59). chimney system. Note: ashes may contain hot embers even several days after the fire has gone out. 5) Remove the left and right sweeping hatches.

  • Page 59: Brick Plate Replacement

    Maintenance Brick Plate Replacement Install the left and right back brick plates as shown. Step 1. Step 2. Left back brick plate Right back brick plate Install the bottom front brick plate, the left plate, the smoke baffle and the right brick plate. Step 3.

  • Page 60: Troubleshooting

    Maintenance Troubleshooting The most common factors for poor draft are: a) Air supply/House depressurization b) Environmental conditions c) Cold chimneys d) Poor chimney/connector installation/ design and maintenance a) Air supply / House depressurization – Inside the home, household appliances such as clothes dryers, bathroom fan, central vacuums, forced air furnaces, etc, compete for air, resulting in air starvation to the fire.
  • Page 61 Maintenance Troubleshooting Continued... Problem Cause Solution No Draft 1. The chimney is blocked or 1. Inspect chimney for restrictions, etc. restricted. 2. Reposition smoke baffle. 2. Smoke baffle incorrectly placed. 3. Have chimney cleaned / check smoke 3. Accumulation of soot in the vent or baffle.

  • Page 62: Included Hardware

    Packing list rg XL Archgard - Dampers burg XL Archgard - Dampers Maintenance L02-120 Salzburg XL Archgard - Dampers SAL02-120 Salzburg XL Archgard - Dampers -120 Salzburg XL Archgard - Dampers IA-SAL02-120 Salzburg XL Archgard - Dampers IA-SAL02-120 Salzburg XL Archgard - Dampers...

  • Page 63: Replacement Parts

    Maintenance Replacement Parts Part Description Part Number Surround 06F: Surround 06D: Surround 06E: Core Element 06A: Core Element 06B: Core Element 05B: Core Element 05C/D: Heat Shield 10E: Core Element 05A: Core Element 04A: Core Element 04B: Heat Shield 10F: Brick Plate 28: Brick Plate 27: Brick Plate 24:...
  • Page 64 Maintenance Part Description Part Number Top Plate 18: Surround 12G: Surround 12I/J: Surround 12H: Hatch Covers 2 pcs. 15/16: Core Element 14A: Core Element 14B: Core Element 13A: Core Element 13B: Core Element 12E: Core Element 12D: Core Element 12C: Core Element 12A: Core Element 12B: Surround 11C:...

  • Page 65: Archgard Limited Warranty

    This Limited Warranty is made by ARCHGARD INDUSTRIES LTD., hereinafter referred to as “Archgard”. Archgard warrants to the original purchaser of an Archgard Wood burning fireplace(s) that the product will be free of defects in materials and workmanship under normal use and service.
  • Page 66 QUALITY, MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. Archgard is not liable for freight or labor on any wood burning appliance replaced in the field. Any part or parts of this unit which in our judgment show evidence of such defects will be repaired or replaced at Archgard’s option, through an accredited dealer or Agent provided that the defective part be returned to the dealer or agent Transportation Prepaid, if requested.
  • Page 67 POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Model # : SALZBURG XL Serial #: Date Installed: Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer’s Name &...
  • Page 68 November 16, 2016...

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