Titan 1204 Operation And Parts Manual
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Titan 1204 Operation And Parts Manual

1200 series, 1300 series, 1400 series, 1500 series, 1600 series, rotary cutters
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  • Page 3 The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Date__________________ Owner’s Signature_________________________________________ Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...
  • Page 5 Titan Implement Will Provide One (1) AEM Mower Safety Practices Video Please Send Me: ____VHS Format – AEM/FEMA Mower Operator Safety Video ____DVD Format – AEM/FEMA Mower Operator Safety Video ____Operation and Parts Manual ____AEM Mower Operator’s Safety Manual Requester Name:________________________________________Phone:__________________________...

  • Page 7: Table Of Contents

    6.2.5 3-Point Hitch ....32 6.2.6 Power Take-Off (PTO) ... . . 32 Titan Implement, LLC 1200-1600 Series Rotary Cutters...

  • Page 8: Introduction

    Congratulations on your choice of a Titan Implement rotary cutter. This equipment has been designed and manufactured to meet the needs of discerning users. The Titan Implement rotary cutter is designed to cut grass, weeds, and light brush. Many features incorporated into this rotary cutter are the result of suggestions made by customers like you.

  • Page 9: Safe Operation

    1.3 Safety Shields This manual covers Titan Implement rotary cutter models: Some of the illustrations in this manual may show the equipment with safety shields removed for clarity. Model Model Never operate the rotary cutter unless all safety shields 1204 1205 are in place.

  • Page 10: Disposal Of Equipment At End Of Useful Life

    1.8 Disposal of Equipment at End of Useful Life The Titan Implement, LLC rotary cutter has been designed for the specifi c purpose of cutting grass, weeds, and light brush. When this unit is no longer capable of doing its designed purpose, it should be dismantled and scrapped.

  • Page 11: Safety

    Indicates that equipment or property damage can result death could occur to you or to other persons. if instructions are not followed. Titan Implement, LLC cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this manual and on the SAFETY unit are, therefore, not all-inclusive.

  • Page 12: Safety Icon Nomenclature

    Stop engine STOP THINK Crush hazard (chock SAFETY! Think safety wheels) Transmission in park Crush hazard (foot) Use proper support Defective or broken part Use proper tools Entanglement hazard 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 13: General Safety Instruction

    To prevent personal injury or even death, be sure you read and understand If the rotary cutter has been altered in any way from all of the instructions in this manual and other the original design, Titan Implement does not accept related equipment manuals! Titan any liability for injury or warranty.

  • Page 14: Training

    If you do not understand any information in this Hearing Loss manual, see your dealer or contact Titan Implement Prolonged Exposure To Loud Noise May before proceeding. Cause Permanent Hearing Loss! Working...

  • Page 15: Federal Laws And Regulations

    Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102). Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012...

  • Page 16: Sign-Off Form

    This sign-off sheet is provided for your recordkeeping 2.8 Sign-Off Form to show that all personnel who will be working with the Titan Implement, LLC follows the general Safety equipment have read and understand the information in Standards specifi ed by the Farm Equipment this Operator’s Manual and Parts Book and have been...

  • Page 17: Operation

    2.12 Maintenance Refer to the Service and Maintenance Section for safety recommendations related to maintaining the rotary cutter. All applicable safety recommendations in other sections should also be followed. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 18: Safety Signs And Instructional

    5. Replacement parts must have replacement labels attached during installation and/or before the rotary cutter is used. 6. Labels are available from your authorized dealer or from Titan Implement at no charge. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016...

  • Page 19: Safety Signs

    Thrown Object Hazard WARNING Safety Shields DANGER Rotating Blades Hazard DANGER Rotating Driveline, Keep Away, Outer Shield Tube WARNING No Riders SERIAL Serial No. INSTRUCTIONAL Made In the USA Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 20: Cutter Deck Safety Signs

    Stop engine, set brake and wait for all moving parts to stop before dismounting. Support mower securely before working beneath unit. • • Transport with clean reflectors, SMV and working lights as required by federal, state, and local laws. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 21 WARNING NO RIDERS Serial Number 0010001 TI-00134a MADE IN THE USA WITH U.S. & IMPORTED PARTS Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 22: Nomenclature

    Standard equipment includes driveline shields and clutch shields. Front and rear chain discharge shields are optional. 4.1.1 Owner/Operator Manual Storage Always store the Owner/Operator manual and other operating materials in the document storage tube. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 23: Nomenclature

    4.2 Nomenclature Item Description Qty. A-Frame Driveline Gearbox Cutter Deck Tailwheel Driveline Shield Tailwheel Adjusting Bolts Back Braces Document Storage Tube Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 24: Assembly

    5.2 Assembly Procedure 5. Verify that all parts shown are included. If any parts are missing, contact your Titan Implement dealer. 8. Position the back braces on the outside of the break link and reinstall the bolt. Be sure the spacer is in place.
  • Page 25 13. Separate the two halves of the driveline. Note: The following steps are for rotary cutters equipped with shear bolt drivelines. For rotary cutters equipped with slip clutch drivelines, go to Step 14. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...
  • Page 26 15. Slide the driveline onto the gearbox input shaft. Align the shear bolt holes in the shaft and the U-joint. Slotted Hole Round Hole 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 27 19. Separate the two halves of the driveline. 21. Line up the spline grooves and slide the slip clutch onto the gearbox input shaft until the retaining bolt hole aligns with the groove in the shaft. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...
  • Page 28 27. Attach the chain on the outer shield to the rotary cutter. 24. Slide the front driveline half over the rear half. Align the square rib on the mating halves to engage. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 29: Installation And Removal Of Driveline To Tractor Pto

    3. Push the driveline onto the tractor PTO shaft until the locking pin engages. To remove: 1. Depress the locking pin on the tractor end of the driveline. 2. Slide the driveline off the tractor PTO shaft. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 30: Checking The Driveline Length

    Contact your Titan Implement dealer. the maximum height possible. If the driveline is too short, please call your Titan Implement dealer for a 11. Set the tractor lift control stop to a position that will longer driveline. If the driveline is too long, follow the prevent the driveline from contacting the front edge instructions for shortening the driveline.

  • Page 31: Operation

    • Front End Weight as needed to maintain 20% weight on front axle. • To reduce the risk of grass fi res, do not operate the cutter on a tractor with an underframe exhaust. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 32: Tractor Safety Devices

    PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft, and those operating at 1000 RPM will have a 21-spline shaft. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 33: Attaching To Tractor

    Note: Set the 3-point lift control to “Position Control” so that the lift arms maintain a constant height when attaching the rotary cutter. See the tractor Operator’s Manual for correct settings when attaching 3-point equipment. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 34: Setting The Rotary Cutter

    3. Shut off the tractor and remove the key. 4. Adjust the rotary cutter deck pitch by extending or retracting the 3-point top link. a. To increase fuel effi ciency and lower horsepower requirements for rotary cutter 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 35: Initial Setup Checklist

    Make sure the Servicing” on page 42. tailwheel support bolts are tight. Check the cutting height. Adjust if needed. Refer to “6.5.1 Setting the Cutting Height” on page 34. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 36: Machine Break-In

    8. Avoid operating the rotary cutter in reverse direction when possible. Check to make sure there are no persons behind the rotary cutter, and use extreme care when maneuvering in reverse. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 37: Operating Safety

    Do not operate near fires. Keep rotary cutter deck clear of clippings and debris. Fire Extinguisher Carry a fi re extinguisher on the tractor at all times. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 38: Optional Chain Shielding

    Remove debris, rocks, wire, cable, metal objects, and 6.12 Optional Chain Shielding other foreign material from area. Titan Implement strongly recommends installing the Wire, cable, rope, chains, and metal objects can be optional chain shielding on all rotary cutters. thrown or swung outside the deck with great velocity: Full chain shielding must be installed when operating in Mark the location of objects that cannot be removed.

  • Page 39: Transporting

    2. Do not travel faster than 20 mph when transporting. Only transport using a tractor. Always slow down for rough terrain and when cornering. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 40: Storage

    7. Lubricate all grease points. Make sure all grease cavities have been fi lled with grease to remove any water residue from washing. 8. Touch up all paint nicks and scratches to prevent rusting. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 41: Service And Maintenance

    Tighten the lower 3-point arm anti-sway mechanism restore the unit to its original specifi cations. Titan to prevent side-to-side movement. Implement will not accept responsibility for damages as a result of the use of unapproved parts.

  • Page 42: Greasing

    Rotation is counterclockwise 4. Apply grease to the U-joint grease zerk. as viewed from above the deck. 5. Repeat for the U-joint at the rear of the driveline. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 43: Blade Sharpening

    After the rotary cutter has been stored for thirty days or more, 4. Remove the castle nut and the blade carrier. perform the following check: Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 44: Slip Clutch Adjustment

    5. Discontinue operation and allow the clutch to Before performing any type of welding repair to cool completely. the rotary cutter, contact Titan Implement for approval. Repair welding must be done with 6. After the clutch has cooled, tighten all the adjusting...

  • Page 45: Service Record

    Do not use homemade or shop-made pins. If equipped, make sure the slip clutch is functioning properly. Inspect the hitch A-frame and braces for wear and damage. Wash the rotary cutter. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 46: Troubleshooting

    Servicing” on page 42. Gearbox noisy. Low lubricant level. Add grease. Refer to “9.3 Driveline Lubrication” on page 42. Rough gears. Run in or replace gearbox. Worn bearing. Replace gearbox. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 47 Refer to “5.5 Shortening the Driveline” on page 30. Shields damaged. Replace shields. Driveline twisted. Overtorqued. Do not allow blades to contact ground. Not maintaining correct PTO speed. Maintain 540 RPM PTO speed. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 48: Specifications

    Quick Hitch Yes, CAT l Yes, CAT l Yes, CAT l Compatible Gearbox 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifi cations subject to change without notice. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 49 Quick Hitch Yes, CAT l Yes, CAT l Yes, CAT l Compatible Gearbox 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifi cations subject to change without notice. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...
  • Page 50 Yes, CAT l Yes, CAT l Yes, CAT l Compatible Gearbox 5 Year Limited 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifi cations subject to change without notice. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 51 Quick Hitch Yes, CAT l Yes, CAT l Yes, CAT ll Compatible Gearbox 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifi cations subject to change without notice. Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...
  • Page 52 Wheel Laminated Laminated Bearing Bearing Quick Hitch Yes, CAT ll Yes, CAT ll Compatible Gearbox 5 Year Limited 5 Year Limited Warranty Specifi cations subject to change without notice. 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 53: Bolt Torque

    Grade 5 Grade 8 3 Radial Lines 6 Radial Lines No Marking N·m ft.lbs. N·m ft.lbs. N·m ft.lbs. 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1" 1320 Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 54: Warranty

    Tennessee, Southern Division, and (c) waive any objection it may have as to any such action or proceeding brought in such court that such court is an inconvenient forum. Nothing herein shall limit the right of Purchaser or Titan Implement, LLC (or the right of any permitted successor or assign of either) to bring proceedings against the other in the courts of any other jurisdiction wherein any assets of such other party may be located.
  • Page 55 IMPLEMENT WARRANTY REGISTRATION FORM ROTARY CUTTERS THIS REGISTRATION FORM MUST BE ON FILE WITH TITAN IMPLEMENT, LLC. WITHIN 30 DAYS OF DELIVERY TO PURCHASER, OR WARRANTY CLAIM WILL NOT BE HONORED. PLEASE RETURN COMPLETED FORM BY E-MAIL, FAX, OR MAIL: E-MAIL: info@titanimplement.com...
  • Page 56 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 57: Parts

    13. Parts Replacement parts are available from your authorized Dealer Parts Department or from Titan Implement. The following pages contain a list of serviceable parts for the Titan Implement Rotary cutter. 13.1 Tailwheel Assembly Item Part Number Description Qty. Item Part Number Description Qty.

  • Page 58: Hitch Assembly

    5/8-11 x 2” 5/8-11 x 2” Back Brace, 1/4” X 2” X 44-1/2” 120008 Back Brace, 3/8” X 2” X 36” 110031 110030 A-Frame Spacer, 2” A-Frame Spacer, 2” 110030 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 59 Back Brace, 3/8” X 2” X 36” (1505, 1506) 150036 Back Brace, 3/8” X 2” X 50” (1507) 110030 A-Frame Spacer, 2” (1505, 1506) 150051 A-Frame Spacer, 2-1/4” (1507) Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 60: Deck Assembly

    6’ Deck Only with Decals - Orange 120029 6’ Deck Only with Decals - Yellow 6’ Deck Only with Decals - Blue 120030 120031 6’ Deck Only with Decals - Grey 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 61 150023 6’ Deck Only with Decals - Yellow 110034 Document Holder with Screws 150024 6’ Deck Only with Decals - Blue 150025 6’ Deck Only with Decals - Grey Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...

  • Page 62: Driveline Assembly

    Driveline, Series 4 (1200mm), Shear Pin, 110037 (1206, 1306, 1406) Driveline, Series 4 (960mm), Slip 120012* Clutch, (1204, 1205, 1206, 1305, 1306, 1405, 1406, 1505, 1506) Driveline, Series 6, (84H), Slip Clutch, 150037 Heavy Duty, (1507, 1607) Driveline, Series 6, (725), Slip Clutch,...

  • Page 63: Gearbox

    3” Grade 2 (5 each) 110008 Gearbox Vent Plug 110008 Gearbox Vent Plug 110009 Gearbox Drain Plug 110009 Gearbox Drain Plug 190001 Retaining Bolt - Slip Clutch 190001 Retaining Bolt - Slip Clutch Titan Implement, LLC 1200-1600 Series Rotary Cutters (423) 334-0012 August 2016...
  • Page 64 Gearbox Shield Bolt & Lockwasher Kit, 1/2-13 x 1-1/2” (3 each) (1507, 1606, 1607) — — — 110008 Gearbox Vent Plug 110009 Gearbox Drain Plug 190001 Retaining Bolt - Slip Clutch 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...

  • Page 65: Blade Assembly

    Item Part Number Description Qty. Blade Carrier, 4’, 5’, 6’, 55 HP, 3/16 110010 Dish Type (1204, 1205, 1206,) Blade Carrier, 6", 100 HP, 3/16 110011 Dish Type with Big Hub (1400) Blade Carrier, 6’, 100 HP, 5/8 x 17”...

  • Page 66: Optional Chain Shield

    CG-1505 (1505) Front & Rear Chain Shield Kit, 6’ CG-1506 (1506) Front & Rear Chain Shield Kit, 7’ CG-1507 (1507) Front & Rear Chain Shield Kit, 7’ CG-1607 (1607) 1200-1600 Series Rotary Cutters Titan Implement, LLC August 2016 (423) 334-0012...
  • Page 68 Form No. 1200M Printed in USA 09/2016...

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