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Creative Play JC102 Installation Instructions Manual
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Creative Play JC102 Installation Instructions Manual

Jungle climber midi
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JUNGLE CLIMBER
Installation Instructions
CONTENTS
Step by step Instructions
Notes
pages 2 - 25 EXTERNAL FABRICATION
pg 1 of 46
(pg. 2 - 6)
(pg. 7)
(pg. 8 - 9)
(pg. 10)
(pg. 11 - 43)
(pg. 44 - 45)
(pg. 46)
REF: JC102 - JUNGLE CLIMBER midi

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Summary of Contents for Creative Play JC102

  • Page 1: Table Of Contents

    (pg. 8 - 9) Surfacing Details (pg. 10) Step by step Instructions (pg. 11 - 43) Additional Drawings (pg. 44 - 45) Notes (pg. 46) pages 2 - 25 EXTERNAL FABRICATION REF: JC102 - JUNGLE CLIMBER midi pg 1 of 46...

  • Page 2: Parts Required

    125mm dia @ 2215mm (2 x holes & chamfer 1 end) VT10 - QTY - 1 125mm dia @ 1700mm (2 x holes & chamfer 1 end) (ALL POST WILL BE LABELLED) pg 2 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 3 125mm dia @ 3000mm (2 x holes & chamfer BOTH ENDS) MT7 - QTY - 1 125mm dia @ 3000mm (7 x holes & chamfer BOTH ENDS) (ALL POST WILL BE LABELLED) pg 3 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 4 125mm dia @ 2271mm (1 x holes & chamfer BOTH ENDS) AT9 - QTY - 1 125mm dia @ 2129mm (1 x holes & chamfer BOTH ENDS) (ALL POST WILL BE LABELLED) pg 4 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 5 QTY - 1 ASSEMBLY NET CLIMBER QTY - 1 ASSEMBLY NET + BLOCKS SUPPLIED LOOSE Consists of... T1 / T2 / T3 / T4 timbers R1 / R2 / R3 / R4 Ropes pg 5 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 6 (Covered end cap R60) NOT STANDARD END CAP - has a radius cut into it (‘NYLOCS’ M10 - Nylon locking nuts) To be used for M10 EYEBOLTS on net assemblies pg 6 of 46 REF: JC102 - JUNGLE CLIMBER midi...

  • Page 7: Tools Required

    (14mm - Long combination auger bit - 400mm) To be used for DRILLING THROUGH 2 x 125mm dia timbers (HEX BOARD ‘TIMBER MARKER GUIDE’) To be used for MARKING the 125mm dia timbers (QUICK RELEASE CLAMPS) pg 7 of 46 REF: JC102 - JUNGLE CLIMBER midi...

  • Page 8: Foundation Details

    FOUNDATIONS 400mm x 400mm x 750 FOUNDATIONS 400mm x 600mm x 750 *REMEMBER - 750mm below FINISHED GROUND LEVEL - if WETPOUR / MULCH / PLAYSAFE is to be laid amend as required VT10 pg 8 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 9 VT3 TIMBERS ARE SET AT A 45 degree ANGLE - the ‘edge’ of the 600mm measurement is where the post meets the ground level ALL OTHER VT TIMBERS ARE POSITIONED UPRIGHT pg 9 of 46 REF: JC102 - JUNGLE CLIMBER midi...

  • Page 10: Surfacing Details

    Surfacing Details DIMENSIONS CENTRE OF VERTICAL TIMBERS TO SURFACING pg 10 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 11 ACCORDINGLY (distance between timbers 27mm) - DRILLING THROUGH THE CENTRE ALTHOUGH SOME HOLES ARE DRILLED AT AN ANGLE - THE HOLE IS DRILLED THROUGH THE CENTRE OF THE TIMBER (LEAVING 62.5mm either side) pg 11 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 12 Using M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces VT10 M12 NYLOC M12x290 BOLT 2 x 120 distance pieces Covered end R60 pg 12 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 13 The 4 remaining holes in the MT7 are positioned closer to the VT10 timber VT10 Attach MT6 to VT9 / VT10 timbers Using M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces VT10 pg 13 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 14 Using M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces The VERTICAL hole is positioned CLOSER to the VT4 timber (4 x HORIZONTAL holes for NET ASSEMBLY) pg 14 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 15 There is a remaining hole in the MT5 - CIRCLED RED BELOW There is a remaining hole in the VT2 / VT7 - CIRCLED RED BELOW & RIGHT (both going in the opposite direction) pg 15 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 16 ENSURE the positioning of the MT4 is correct The MT4 timber is bolted through 8th onto the VT8 timber CIRCLED RED BELOW (from the LEFT) MT4 TIMBER positioned LEVEL Dimension shown is from FGL (Finished ground level) pg 16 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 17 Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces NOTE: Please ensure that timbers are positioned as shown - it is essential they are positioned the correct ‘SIDE’ of the timbers they are attaching to pg 17 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 18 DRILL the VT7, using the PRE-DRILLED HOLE in the MT1 as a guide Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Dis- tance pieces pg 18 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 19 Dimension shown is from FGL (Finished ground level) Use the ‘TIMBER MARKER GUIDE’ to mark the MT1 Timber Mark a line around the MT1 timber - 1878mm from the end as shown below pg 19 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 20 Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces The main assembly is now complete Concrete foundations can now be laid - the main assembly means that ALL holes are ‘LOCKED’ in the correct position pg 20 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 21 ENSURE the positioning of the MT3 is correct The MT3 timber is bolted through 1st HOLE - 200mm FROM THE END into the VT2 timber CIRCLED RED BELOW MT3 TIMBER positioned LEVEL pg 21 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 22 Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly pg 22 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 23 Using M12 x 320* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance piece and 140 Distance piece NOTE: The 140mm DISTANCE PIECE SITS AGAINST THE AT1 MARKED RED BELOW (120mm distance piece against the VT1 timber) pg 23 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 24 DRILL the VT1, using the PRE-DRILLED HOLES in the AT1 as a guide Once drilled use M12 x 320* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance piece and 140 Distance piece pg 24 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 25 The AT4 if pre-drilled ONE END ONLY - this end sits against the MT2 timber (circled RED below) NOTE: - AT4 sits ON TOP of the MT2 - AT4 attached to the SIDE of the VT8 pg 25 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 26 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly D - ATTACH using M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces pg 26 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 27 PIECES to ensure the hole is positioned correctly Attach AT4 timber to the VT8 timber Using M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces pg 27 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 28 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly D - ATTACH using M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces (ATTACH CIRCLED RED END FIRST ) pg 28 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 29 Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly pg 29 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 30 - Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces - AT6 is drilled @ 100mm from the end (non drilled (see detail below) pg 30 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 31 - Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces - RED DOTTED LINE shows direction of the holes pg 31 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 32 Installation + Assembly Instructions ENSURE the positioning of the AT7 is correct The red LINES / HOLES MUST BE HORIZONTAL pg 32 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 33 Covered end cap R60 / 120 Distance pieces - DRILL THE VT4 FIRST then DRILL through the AT7 / AT8 TIMBERS REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly pg 33 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 34 MT7 timber - DRILL the AT9 & AT8 timbers - Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces pg 34 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 35 NOTE: - DRILL the AT6 & AT7 timbers - Once drilled use M12 x 290* CUP SQUARE BOLTS / ‘NYLOCS’ M12 / Covered end cap R60 / 120 Distance pieces pg 35 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 36 - DO NOT DRILL ANY ADDITIONAL HOLES The Net is a triangle - 10 EYEBLOTS side = INTO MT4 6 EYEBOLTS side = INTO MT3 4 EYEBOLTS side = INTO MT5 pg 36 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 37 - LONG(ER) GAP (circled red) in the bottom rope will highlight which way round the NET should be attached EYEBOLTS Eyebolts ‘SHOULD’ always be positioned so the ‘EYE’ is vertical - Shown SOLID BLACK pg 37 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 38 Installation + Assembly Instructions Attach the NET + BLOCKS (supplied loose) Using M10 ‘NYLOCS’ and Covered end cap R60 Attach the ROPES FIRST - R1 / R2 / R3 / R4 pg 38 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 39 Mark the BLOCK LOCATIONS and ATTACH THE BLOCKS Using POLYFIX HALVES SCREW FROM ‘UNDERNEATH’ EYEBOLTS Eyebolts ‘SHOULD’ always be positioned so the ‘EYE’ is vertical - Shown SOLID BLACK USE 4 x POLYFIX HALF pg 39 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 40 @ 2099mm Attach the INDIVIDUAL ROPE - IR1 to VT1 & VT6 timbers Using M10 ‘NYLOCS’ and Covered end cap R60 3rd HOLE FROM THE THE TOP on the VT1 timber pg 40 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 41 TOP on the VT1 timber Attach the INDIVIDUAL ROPE - IR3 to VT1 & MT4 timbers Using M10 ‘NYLOCS’ and Covered end cap R60 1st HOLE FROM THE THE TOP on the VT1 timber pg 41 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 42 Attach the INDIVIDUAL ROPE - IR4 to MT1 & MT4 timbers Using M10 ‘NYLOCS’ and Covered end cap R60 EYEBOLTS Eyebolts ‘SHOULD’ always be positioned so the ‘EYE’ is vertical - Shown SOLID BLACK pg 42 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 43 NOTE: The 140mm DISTANCE PIECE SITS AGAINST THE VT3 (120mm distance piece against the MT3 timber) OUTSIDE OF VT2 timber to the EDGE of the VT3 @ FINISHED GROUND LEVEL pg 43 of 46 REF: JC102 - JUNGLE CLIMBER midi...

  • Page 44: Additional Drawings

    Additional Drawings VT10 pg 44 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 45 Additional Drawings AT1 x 3 pg 45 of 46 REF: JC102 - JUNGLE CLIMBER midi...
  • Page 46 This space can be used to make any notes relating to installation / assembly of the JUNGLE CLIMBER - pass this sheet back to PRODUCT DEVELOPMENT to review the notes pg 46 of 46 REF: JC102 - JUNGLE CLIMBER midi...