Onicon SYSTEM-10 Installation And Operation Manual
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Onicon SYSTEM-10 Installation And Operation Manual

Btu meter, siemens p1-fln version
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ONICON
SYSTEM-10 BTU METER
Siemens P1-FLN Version
Installation and Operation Guide
NOTE: Also refer to Siemens' Application Note, Document No. 140-0280
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699
www.onicon.com • sales@onicon.com
07-18
0656-11 / 18320

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  • Page 1 ONICON SYSTEM-10 BTU METER Siemens P1-FLN Version Installation and Operation Guide NOTE: Also refer to Siemens’ Application Note, Document No. 140-0280 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 www.onicon.com •...
  • Page 2 Messages identified as “Important Note” contain information critical to the proper operation of the product. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 3: Table Of Contents

    SYSTEM-10-P1 POINT DATABASE ............33 4.6.1 System-10-P1 Point Database ............33 COMMISSIONING ...................35 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...
  • Page 4 BTU METER ANALOG OUTPUTS BOARD (with 4 analog outputs) A-25 CONDITIONS OF SALE 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...

  • Page 5: Introduction

    B-directional dual mode BTU calculations are totalized, displayed and reported separately to the P1 network. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 6 (factory selectable) Note: Specifications are subject to change without notice. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...

  • Page 7: Additional Required Hardware

    The serial numbers are unique identifiers that you should have available when contacting ONICON for assistance regarding your system. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 8: Unpacking

    BTU meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 9: Installation

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 10: Mechanical Installation

    DO NOT drill holes in the main unit. Use only the openings that are provided. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 11: Thermowell Installation

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 12 An internal o-ring seals the fluid. Contact ONICON for assistance in the event of a leak. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 13: Temperature Sensor Installation

    Additional cable may be added in the field if necessary, but must be of twisted shielded pair construction. (#22 gauge minimum and #18 gauge maximum) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 14: Flow Meter Installation

    For F-1300 series inline turbine flow meters, refer to the documentation that is provided with the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 15: Electrical Installation

    This product must be connected to earth ground for proper operation. Failure to do so may result in erratic operation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 16 If this does not occur, disconnect power immediately and re-verify all wiring connections. If the problem persists, contact ONICON. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 17 This product must be connected to earth ground for proper operation. Failure to do so may result in erratic operation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 18: Input Signal Connections

    Shield connections are required for proper operation. Failure to use shielded cable may result in erratic operation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 19: Input Signal Connections From Insertion Turbine

    3.3.2.3 Input Signal Connections From F-2500 Flow Meters 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 20: Input Signal Connections From F-2600 & F-2700

    System-10 shield terminals and left unterminated at the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 21: Input Signal Connections From F-3500 Meters

    See FB-3500 installation and operation guide for additional information on properly grounding the meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 22: Input Signal Connections From F-4200 Meters

    System-10 shield terminals and left unterminated at the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 23: Contact Closure Output For Energy Total(S) And Mode

    MODE 2 1/4 AMP LED1 MODE STATUS Not Used 20075-50 REV. A 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...

  • Page 24: Isolated Analog Output(S)

    Terminal T4 from flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 25: Network Signal Connections

    Incoming and outgoing RS485 cable shield wires should be connected together, but must not be connected to the System-10. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 26: Optional Isolated Digital Pulse Input (Di3)

    (S1) on the communications Circuit Board (Fig. 1) to the correct setting. Fig. 1 AUX PULSE INPUT (Di3) CONNECTOR (T2) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...
  • Page 27 Fig. 3 ONICON BTU Meter Di3 In (+) Di3 In (-) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...
  • Page 28 Fig. 5 ONICON BTU Meter Di3 In (+) Di3 In (-) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...

  • Page 29: System-10 Start-Up And Commissioning

    DEG F, DEG C RETURN TEMPERATURE DEG F, DEG C DIGITAL INPUT Di3 NONE 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...

  • Page 30: Units And Multipliers

    ONICON for assistance. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 31: Entering A Network Address, Selecting The Flow Meter Location & Enabling / Disabling Front Panel Reset

    0-9. button. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...

  • Page 32: Application Number

    TON-HRS x 10 GAL x 1,000 GPM x 1 DEG F 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...

  • Page 33: System-10-P1 Point Database

    • Point 9 – 0100, Units x 1kBtu • Point 10 – 0050, Units x XMBtu 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 34 NOTE: Also refer to the Siemens’ Application Note, Document No. 140-0280 for additional information. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...

  • Page 35: Commissioning

    A worksheet for checking off these steps and recording measured values is located on the following page. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 36 BTU meter certificate of calibration. Record the temperature. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 37 End of standard commissioning. Please contact ONICON at (727)447-6140 with any questions. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 38 BTU meter certificate of calibration and the network, where appropriate. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...
  • Page 39 98° F to 102° F (36.6° C to 38.9° C). This test confirms the operation of the BTU computer board input circuitry for temperature measurement. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 40 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 41 System-10-P1 units or multipliers are changed. For technical assistance, contact ONICON at (727) 447-6140. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 42 BTU METER ANALOG OUTPUTS BOARD (with 4 analog outputs) A-18 CONDITIONS OF SALE 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 Page...
  • Page 43 TYPICAL SYSTEM-10 INSTALLATION ONICON 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1...
  • Page 44 For System-10 Btu Meter Shown with Temperature Sensor SUPPLY SIGNAL (RED) REFERENCE (BLACK) S/N 123456 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 2...
  • Page 45 THERMOWELL INSTALLATION ONICON 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 3...
  • Page 46 The thermowell could also be damaged or break apart causing a break in the water seal with the resultant loss of large amounts of water. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 47 HOT TAP THERMOWELL ASSEMBLY FOR BTU METERS ONICON 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 5...
  • Page 48 STANDARD INSTALLATION DETAIL FOR THERMOWELL ONICON In Welded Pipe 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 6...
  • Page 49 STANDARD INSTALLATION DETAIL FOR ONICON HEAVY DUTY THERMOWELL In Welded Pipe 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 7...
  • Page 50 STANDARD TEMPERATURE SENSOR ASSEMBLY ONICON For the System-10 Btu Meter 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 8...
  • Page 51 * Signal (Red) Return temperature * Reference (Black) Sensor * Shield 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 9...
  • Page 52 SYSTEM-10 BTU METER MOTHER BOARD ONICON Insertion Turbine Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 0...
  • Page 53 SYSTEM-10 BTU METER MOTHER BOARD ONICON Insertion Electromagnetic Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 1...
  • Page 54 SYSTEM-10 BTU METER MOTHER BOARD ONICON F-2500 Vortex Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 2...
  • Page 55 F-2600 & F-2700 Vortex Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 3...
  • Page 56 SYSTEM-10 BTU METER MOTHER BOARD ONICON Inline Electromagnetic Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 4...
  • Page 57 ONICON F-3500 Insertion Electromagnetic Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 5...
  • Page 58 ONICON FB-3500 Insertion Electromagnetic Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 6...
  • Page 59 System-10 shield terminals and left unterminated at the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320...
  • Page 60 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 www.onicon.com • customerservice@onicon.com 0398-5 07-10 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 8...
  • Page 61 PROG MODE ENABLE DEVICE ADDRESS PROGRAM ENABLE SERIAL COMM 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 1 9...
  • Page 62 240 VAC - 1/8 Amp Slo-Blo, 3AG Fuse Not Used 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 2 0...
  • Page 63 SYSTEM-10 BTU METER P1 BOARD ONICON 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 2 1...
  • Page 64 ONICON P1 Board with Optional Digital Input Pulse (Di3) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 2 2...
  • Page 65 DELTA T BTU RATE LO TEMP HI TEMP 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 2 3...
  • Page 66 SYSTEM-10 BTU METER ANALOG OUTPUTS BOARD ONICON with 4 analog outputs 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10-P1 Manual 09/15 - 0656-11 / 18320 A - 2 4...
  • Page 67 2. DELIVERY AND TITLE: All product shipments are Ex Works shipping point and title passes to the Buyer at the time ONICON delivers the merchandise to the carrier. Risk of loss or damage to the product passes to the Buyer at the time ONICON delivers the product to the carrier.

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