Onicon system-10 Installation And Operation Manual
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Onicon system-10 Installation And Operation Manual

Btu meter
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See also: Operation & Installation Manual , Installation Manual
FLOW AND ENERGY MEASUREMENT
SYSTEM-10 BTU METER
Installation and Operation Guide
For Software Version DM 1.0 and Higher
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699
www.onicon.com • sales@onicon.com
0651-22 / 18323
10-16

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  • Page 1 FLOW AND ENERGY MEASUREMENT SYSTEM-10 BTU METER Installation and Operation Guide For Software Version DM 1.0 and Higher 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 www.onicon.com • sales@onicon.com...

  • Page 2: Safety Information

    Messages identified as “Important Note” contain information critical to the proper operation of the product. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 3: Table Of Contents

    ENABLING / DISABLING FRONT PANEL RESET ........28 COMMISSIONING ..................29 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 4 BTU METER ANALOG OUTPUTS BOARD (with 4 analog outputs) A-23 CONDITIONS OF SALE 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...

  • Page 5: Introduction

    • Bi-directional dual mode Btu calculations are totalized and displayed. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 6 Siemens Apogee - P1 FLN Note: Specifications are subject to change without notice. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 7: Additional Required Hardware

    ONICON for assistance regarding your system. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 8: Unpacking

    Btu meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 9: Installation

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 10: Mechanical Installation

    DO NOT drill holes in the enclosure. Use only the openings that are provided. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 11: Thermowell Installation

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 12 An internal o-ring seals the fluid. Contact ONICON for assistance in the event of a leak. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 13: Temperature Sensor Installation

    (#22 gauge minimum and #18 gauge maximum) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 14: Flow Meter Installation

    For F-1300 series inline turbine flow meters, refer to the documentation that is provided with the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 15: Electrical Installation

    This product must be connected to earth ground for proper operation. Failure to do so may result in erratic operation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 16 If this does not occur, disconnect power immediately and re-verify all wiring connections. If the problem persists, contact ONICON. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 17 This product must be connected to earth ground for proper operation. Failure to do so may result in erratic operation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 18: Input Signal Connections

    Shield connections are required for proper operation. Failure to use shielded cable may result in erratic operation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 19: Input Signal Connections From Insertion Turbine Meters

    Connections shown with * are required for all installations. Connections shown with (A) are optional. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 20: Input Signal Connections From F-2600 & F-2700 Meters

    System-10 shield terminals and left unterminated at the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 21: Input Signal Connections From F-3500 Meters

    See FB-3500 installation and operation guide for additional information on properly grounding the meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 22: Input Signal Connections From F-4200 Meters

    System-10 shield terminals and left unterminated at the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 23: Input Signal Connections From F-4600 Meters

    (E) Scaled + (Orange) (E) Scaled - (White) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...

  • Page 24: Contact Closure Input For Flow Direction

    1/4 AMP LED1 MODE STATUS Not Used 20075-50 REV. A 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...

  • Page 25: Isolated Analog Output(S) (Optional)

    0-10 or 0-5 volt outputs. Doing so will damage the output. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 26: System-10 Start-Up And Commissioning

    To finalize the installation, follow the procedure outlined in section 4.5 to identify and designate the flow meter location. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 27: Units And Multipliers

    ONICON for assistance. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 28: Enabling / Disabling Front Panel Reset

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...

  • Page 29: Commissioning

    Shane Hamilton ONICON Incorporated certifies that the flow and temperature sensors provided with this Btu meter have been individually calibrated based on the Technology (N.I.S.T.). application specific data provided above; using standards directly traceable to the U.S. National Institute of Standards and data for periodic revalidation of the meter operation.
  • Page 30 End of standard commissioning. Please contact ONICON at (727)447-6140 with any questions. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 31 Btu meter certificate of calibration and the network, where appropriate. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...

  • Page 32: Diagnostics

    Shane Hamilton the operation of the microprocessor and its input circuitry. ONICON Incorporated certifies that the flow and temperature sensors provided with this Btu meter have been individually calibrated based on the Technology (N.I.S.T.). application specific data provided above; using standards directly traceable to the U.S. National Institute of Standards and...

  • Page 33: Temperature Test Signals

    Contact ONICON for assistance in correcting this condition. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...

  • Page 34: Troubleshooting Guide For Onicon System-10 Btu Measurement System

    For technical assistance, contact ONICON at (727) 447-6140. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 35 BTU METER ANALOG OUTPUTS BOARD (with 4 analog outputs) A-23 CONDITIONS OF SALE 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 36 TYPICAL SYSTEM-10 INSTALLATION FLOW AND ENERGY MEASUREMENT 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 37 For System-10 BTU Meter Shown with Temperature Sensor FLOW AND ENERGY MEASUREMENT 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 38 THERMOWELL INSTALLATION 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 39 The thermowell could also be damaged or break apart causing a break in the water seal with the resultant loss of large amounts of water. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 40 HOT TAP THERMOWELL ASSEMBLY FOR BTU METERS FLOW AND ENERGY MEASUREMENT 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 41 OUTDOOR THERMOWELL ASSEMBLY In Welded Pipe 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 42 Hand tighten the retainer nut. DO NOT OVERTIGHTEN. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 43 DO NOT attempt to change the length of this assembly. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 44 For the System-10 BTU Meter FLOW AND ENERGY MEASUREMENT 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 45 Return Temperature * Reference (Black) Sensor * Shield 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page A-10...
  • Page 46 Insertion Turbine Flow Meter Input Connections FLOW AND ENERGY MEASUREMENT 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 47 F-2500 Vortex FLOW AND ENERGY MEASUREMENT Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 48 F-2600 & F-2700 Vortex FLOW AND ENERGY MEASUREMENT Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 49 F-3100 & F-3200 Electromagnetic FLOW AND ENERGY MEASUREMENT Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 50 F-3500 Insertion Electromagnetic FLOW AND ENERGY MEASUREMENT Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 51 FB-3500 Insertion Electromagnetic FLOW AND ENERGY MEASUREMENT Flow Meter Input Connections 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 52 System-10 shield terminals and left unterminated at the flow meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 53 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 www.onicon.com • sales@onicon.com 0398-5 07-10 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page A-18...
  • Page 54 PROG MODE ENABLE DEVICE ADDRESS PROGRAM ENABLE SERIAL COMM 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page A-19...
  • Page 55 240 VAC - 1/8 Amp Slo-Blo, 3AG Fuse Not Used 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323...
  • Page 56 DELTA T BTU RATE LO TEMP HI TEMP 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page A-21...
  • Page 57 SYSTEM-10 BTU METER ANALOG OUTPUTS BOARD With 4 Analog Outputs FLOW AND ENERGY MEASUREMENT 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com System-10 BTU Meter Manual 10/16 - 0651-22 / 18323 Page...
  • Page 58 2. DELIVERY AND TITLE: All product shipments are Ex Works shipping point and title passes to the Buyer at the time ONICON delivers the merchandise to the carrier. Risk of loss or damage to the product passes to the Buyer at the time ONICON delivers the product to the carrier.

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