Service Level 2- Engine Service, Tbo 4000 Hrs For Esp - Advanced Maintenance - Version: 2018/07-2 - Kohler KD83V16 Operation And Maintenance Manual

Maintenance
Service level definition
Component
Coolant drain points
SL116
(Glysantin G48)
Tab. 17: Service level 1 — ESP — Basic maintenance - Version : 2018/07-2
5.4.3 Service level 2— Engine Service, TBO 4000 hrs for ESP —
Advanced maintenance - Version: 2018/07-2
Component
Recommended: Air
SL201
filters + Air ducting
SL204 Valves clearance
SL205 Fuel injectors
Combustion cham-
SL206
bers
HP Fuel pump and
SL209
LP Fuel pump
Cold Start Oil
SL212 Cooler by-pass
Valve
80
Service
Schedule
Type
— 4Y
Service
Schedule
Type
3000 2Y X
2000 2Y
- 8Y X
— 4Y
— 8Y
- 18Y X
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Operation and Maintenance Manual
Task description
Replace coolant (at least every 4 years for coolant
formulated with Glysantin G48).
Respect fluids and lubricants specifications.
X Note: for coolant formulated with Glysantin G40, the
extension up to 8000h/6Y is possible after analysis.
(For more information see: 5.8.5 Coolant drain points
— SL116, page 114)
Task description
Replace the air filter and clean air ducting between
air filter and compressor.
See the operator and maintenance manual of your
application.
Clearence check and adjustment.
First inspection at 1000 h, second at 1500 h.
X
Proceed in the same way after cylinder head repair
work.
Replacement
Done at the time the injectors are replaced. Use a
X boroscope to identify condition of combustion
chamber (piston crown, liner hatches, fire deck, etc.)
Inspect for leaks. Replace pump if necessary.
X
Replacement
.
KD83V16 33521030601_0_1 EN_US
2018-07