Service Level 2- Engine Service, Tbo 4000 Hours For Esp - Advanced Maintenance - Version: 2018-07 - Kohler KD103V20 Operation And Maintenance Manual

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Component
SL116
Cooling system
Tab. 16: Service level 1 — ESP — Basic maintenance - Version: 2018-07
5.4.3 Service level 2— Engine Service, TBO 4000 hours for ESP —
Advanced maintenance - Version: 2018-07
Component
SL204
Valves clearance
SL205
Fuel injectors
Combustion cham‐
SL206
bers
Silicon oil of
SL2-13
torsional vibration
45
damper
HP fuel pump and
SL209
LP fuel pump
Cold start oil
SL212
cooler by-pass
valve
KD103V20 33521030901_2_1 EN_US
2022-09
Service
Schedule
Type
-
4Y
Service
Schedule
Type
2000
2Y
-
8Y
X
-
4Y
1000
1Y
-
8Y
-
18Y
X
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Task description
Replace coolant (at least every 4 years for coolant
formulated with Glysantin G48).
Respect fluids and lubricants specifications.
more information see: 5.13 Lubricants and oper‐
X
ating fluids, page 134.)
Note: for coolant formulated with Glysantin G40,
the extension up to 8000h/6Y is possible after
analysis.
(For more information see:
5.10.2 Replacing coolant — SL116, page 122.)
Task description
Clearance check and adjustment.
First inspection at 1000 hours, second at 1500
X
hours.
Proceed in the same way after cylinder head repair
work.
Replace.
Done at the time the injectors are replaced. Use a
borescope to identify condition of combustion
X
chamber (piston crown, liner hatches, fire deck,
etc.).
Collect and send silicon oil sample for analysis.
X
Inspect for leaks. Replace pump if necessary.
X
Replace.
Maintenance
Inspection and maintenance schedules
(For
87

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