Kohler KD83V16 Operation And Maintenance Manual

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Operation and Maintenance Manual

Original Instructions

Diesel engine

KD83V16

From serial number 2018740033

EN_US

33521030601_0_1

07-2018

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Summary of Contents for Kohler KD83V16

Page 1 Operation and Maintenance Manual Original Instructions Diesel engine KD83V16 From serial number 2018740033 EN_US 33521030601_0_1 07-2018...
Page 2 - If in an enclosed area, vent the exhaust to the outside. - Do not modify or tamper with the exhaust system. - Do not idle the engine except as necessary. For more information go to www.p65warnings.ca.gov/diesel © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 3 Kohler distributor or dealer. – Visit the KOHLER Co. website at KOHLERPower.com. – Look at the labels and decals on your KOHLER product or review the appropriate literature or documents included with the product. – Call toll free in the US and Canada 1-800-544-2444.
Page 4 For KOHLER-SDMO power generating sets: – Visit the website the site of KOHLER-SDMO at www.kohlersdmo.com. – Pay attention to the labels and stickers on your KOHLER-SDMO product or check the corre- sponding literature or documents included with the product's scope of delivery.
Page 7 For further explanation or information, the Customer Service and Customer Service training center departments of the Kohler Co. are available any time to answer any queries. The OMM facilitates the operator's familiarization with the Diesel engine and prevents faults through incorrect operation.
Page 8 Kohler Co. will cancel any obligations entered into by Kohler Co. and/or its dealers, such as guar- antees, service contracts etc., without advance notice if any parts other than original KOHLER parts or spare parts purchased from Kohler Co.
Page 9: Table Of Contents
For the SL2 maintenance of power generation engines: Technician 2.2.6 For the SL3 maintenance of power generation engines: Mechanical Technician 2.2.7 For the operation of power generation engines: Operator 2.2.8 Unauthorized personnel - servicing © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 10 Safety instructions for the fuel system 2.9.4 Cleanliness standards and safety 2.10 Disposal and environment protection Transportation - Storage Safe handling Dimensions and weight Transport 3.3.1 Safe transportation 3.3.2 Transport fastening © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 11 Engine and coolant pumps — Charge air cooler 4.2.8 Stopping the Diesel engine 4.2.9 Initial starting/test run/after out of service period Dismantling Components disposal Packaging material disposal Maintenance Inspection and maintenance schedule © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 12 Checking the engine oil level — SL001 5.7.4 Changing oil filters — SL101 5.7.5 Replacing centrifuge paper filter — SL102 5.7.6 Changing Diesel engine oil — SL101/SL121 Cooling system © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 13 Technical design documents Error code Cleaning agents, thread-locking adhesives and greases 8.3.1 Cleaning agents and thread-locking adhesives 8.3.2 Greases Standard tightening torques 8.4.1 Screws pre-tightening, reuse and marking © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 14 Power conversion factors 8.6.6 Moment of inertia and torque conversion factors 8.6.7 Fuel consumption conversion factors 8.6.8 Flow conversion factors 8.6.9 Temperature conversion factors 8.6.10 Density conversion factors Prefix © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 17: Product Description
Charge air cooler Engine brackets (x4) Battery charging alternator Flywheel Oil dipstick Fuel filter Oil centrifuge assembly Crankcase ventilation filter housing High pressure fuel pump (x2) Turbocharger assembly (x4) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 18 Exhaust gas connection (x4) Water pump high temperature Lifting lug (x4) Thermostat housing high temperature Oil cooler (x2) Water pump low temperature Oil filter cartridge Thermostat housing low temperature © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 19 A torsional vibration damper is mounted on the crankshaft on the engine damper side. Precisely forged con-rod, driving gear bearings are sputtered. Steel top weld pistons with stage support and cooling duct © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 20 The blow by gases leaving the filter system are fed back to the turbocharger intake by pipes made of galvanized steel. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 21 The high pressure system leads the pressurized fuel from high pressure pump to the injectors. The high pressure system is secured by a pressure control valve. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 22 – starters, – volume control valve, – pressure control valve, – injectors. The individual functions and error messages are described in the instructions manual of the manu- facturer’s machinery. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 23: Cylinder Designation, Direction Of Rotation
Type designation Designation Description - 5 A F C Engine type description Engine manufacturer Fuel type (D=Diesel) Total displacement in liter Cylinder configuration Number of cylinders Frequency. 5=50Hz; 6=60Hz © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 24 Fig. 6: Engine nameplate Engine main values Notes regarding emissions exemptions, fuel and application types USA regulations references Country of assembly QR code area Fig. 7: Engine nameplate location © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 25 Tab. 2: Engine serial number Fig. 8: Serial number on nameplate Serial number Engine control nameplates Fig. 9: Example of engine control unit nameplates Software nameplate Hardware nameplate © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 26: Diesel Engine Accessory Equipment
The information on the engine control unit nameplate corresponds to the delivery status (ex: works Kohler Co.). Depending on software updates in the field, it may be the case that this infor- mation is no longer up to date.
Page 27 Fig. 12: Battery charging alternator Retrofitting preheating devices Information For the connections dimensions provided, contact your nearest authorized Kohler service repre- sentative. The interfaces for retrofitting preheating devices such as coolant, fuel and Diesel engine oil have already been integrated.
Page 28 Cover - front side Cover - back side Features – Protection device ensuring insulation of moving parts – Adapted fixation points – Ease of (dis)-assembly, free of maintenance © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 29 – Protection device ensuring insulation of moving parts – Adapted fixation points – Ease of (dis)-assembly, free of maintenance – Additional solution to fulfill the machine compliance with the applicable regulations. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 30: Technical Data
0.0393 Tab. 4: Technical data table — Cylinder head 1.2.3 Coolant thermostat Designation Unit Values Low Temperature Opening start °C (LT) Thermostat °F Completely open °C °F 134.6 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 31: Battery Charging Alternator
Output per start system Tab. 7: Technical data table — Starter 1.2.6 Flywheel housing Designation Unit Value Connection SAE 00 Tab. 8: Technical data table - Flywheel housing © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 33: Safety
Identifies an action which has to be carried out. Result Identifies the result of an action. Listing Identifies a listing. Torque value Identifies special tightening torque or specification. Tab. 11: Additional symbols © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 34: Additional Rules And Directives
14 years. u Supply the required tools and spare parts. Information u The Customer Service training center departments of the Kohler Co. provides several training programs. u Please contact your nearest authorized Kohler service representative for queries. 2.2.2 International standard classification of occupations...
Page 35: For The Sl2 Maintenance Of Power Generation Engines: Technician
– Communicating with systems operators to regulate and coordinate transmission loads, frequency and line voltages. – Taking readings from charts, meters and gages at established intervals, troubleshooting and performing corrective action as necessary. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 36: Unauthorized Personnel - Servicing
– The engine must only be installed by personnel who have been trained and familiarized here- with and are aware of the dangers. – Unauthorized changes on the engine or its components voids the liability of Kohler Co. for any resulting property damage or personal injury. Likewise, interference with the injection and control system must influence the power and exhaust gas parameters of the engine, meaning that compliance with statutory environmental requirements is no longer assured.
Page 37: Limitation Of Liability
Safety Limitation of liability Any other use above and beyond this is considered to be improper use. In this case, Kohler Co. is not liable for any damages. The risk is placed solely on the user. 2.4 Limitation of liability The use of an engine under conditions or for purposes not intended by Kohler Co., but which can...
Page 38: Safety Instructions
Risk of engine failure by use of non-compliant operating fluids! Use of non-compliant operating fluids will lead to engine main failure. u Use only operating fluids tested and approved by Kohler Co. NOTICE Risk of engine failure by use of non-original spare parts! The use of original spare parts guarantees the compliance with the technical requirements estab- lished by Kohler Co.
Page 39: Safety When Starting
Loss of stability, hazards generated by vibration! Fatal or serious injuries. u Standing in the vicinity of the engine while starting or operating the manufacturer’s machinery is forbidden. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 40: Preventing Injuries
Objects getting in contact with moving parts will be catapulted or destroyed, cause injuries and/or damage the engine. u When the engine is running, avoid any contact with moving parts. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 41: Preventing Burns
Fire or explosion by ignition of the air/gas mixture in the air intake, initiated by electrostatic charging from insulated mounting! Lethal or heavy injuries. u Ground every component potentially electrically insulated from the engine, especially the turbo- charger. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 42: Preventing Intoxication And Poisoning Hazards
According to local regulations, the manufacturer of the specific application is responsible to design adapted fire protection system. Information Engines provided by Kohler Co. are not intended to be used in potentially explosive atmospheres according to Directive 2014/34/EC. 2.6.4 Preventing intoxication and poisoning hazards...
Page 43: Preventing Vibrations Hazards
The manufacturer of the machinery shall forbid any accessories and loose clothing. Following personal protective equipment is necessary: © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 44 Must be worn in the direct vicinity of the engine Safety goggles Protection against flying splinters and chemical splashes. Must be worn when handling operating materials and during mechanical opera- tions. Tab. 12: Personal protective equipments © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 45: Operating And Maintenance Areas
– A – Engine front (damper side) – B – Engine sides – C – Engine rear (flywheel side) – D – Above the engine – E – Below the engine © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 46: Engine In Commissioning - Test-Run
Initiate an emergency stop only in emergency situations. Initiating an emergency stop:: u Press the emergency button. After an emergency stop: u Remedy to the emergency situation. u Acknowledge the emergency buttons and signals. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 47: Signage Recommendations
Make sure that all residual risks according to the risk assessment are reflected in the system documentation. Provide documentation to the personnel according to the "Target audience". Tab. 13: Engine area signs requirement © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 48: Prevent Property Damages
Switch over to appropriate backup/emergency functions for further, restricted operation of the engine (for example, constant limp-home speed). u Get faults immediately repaired by the competent competent personnel. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 49: Safety Instructions For The Fuel System
Before starting any task on the fuel system, ensure the build-up pressure in the circuit has been released, and the temperature of the engine has cooled down. u Keep the engine away from heat, sparks, open flame, or any other ignition source. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 50: Cleanliness Standards And Safety
Never use contaminated cleaning or testing fluids. u Remove new components from the original packaging immediately before use. u Use the original packaging of the new parts to ship removed parts. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 51: Disposal And Environment Protection
Use adapted leak-proof containers to drain lubricants and fuel. Use of food or drink containers is prohibited. u Dispose all scrap materials only at official locations in an environment-friendly manner. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 53: Transportation - Storage
Several adapted lifting devices are available. Follow the instructions manual of the hoisting beam, handling devices and the local safety regula- tions. For further information, please contact your nearest authorized Kohler service representative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US...
Page 54: Dimensions And Weight
From RFOB to center of gravity 1199 mm 47.20 inch Axis to center of gravity 299 mm 11,77 inch From center of gravity to lifting point 645 mm 25.39 inch © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 55 Maximal angles of lifting devices — side view 15° β1–β2 Maximal angles of lifting devices — front view 15° Tab. 14: Dimensions and weight of engine - values © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 56: Transport
3.3.2 Transport fastening Information u For transportation, the engine should be deposited on adapted stands. u Kohler Co. provides one wooden stand with engine. For transportation and storage use the provided stand. © 2018 by Kohler Co. All rights reserved.
Page 57 Operation and Maintenance Manual Transportation - Storage Transport Fig. 41: Example of wood stand on undercarriage Fig. 42: Example of transportation fixing © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 58: Transport Devices
Lifting beam Lifting hook Lifting point 3.3.4 Transport conditions Transport conditions should comply with the following minimum requirements: Land transport: In a freight wagon or a closed lorry. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 59 In the hatch of the boat with the measures to prevent the penetration of water. Air transport: In a closed air freight container. Information For further information, please contact your nearest authorized Kohler service representative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 60: Storage
The generator set owner shall measure the foundation performances before storing the engine. (For more information see: 3.2 Dimensions and weight, page 54) Information Kohler Co. provides one wooden stand with engine. For transportation and storage use the provided stand. Steel stands are available for long term storage.
Page 61: Unpacking/Depreservation
Check for dislocation from the fittings. u Leave all opening seals until connection Troubleshooting By damages u Register the date of unpacking u Please contact your nearest authorized Kohler service representative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 62: Depreservation
The Diesel engine and components delivered are immediately ready for use and do not require depreservation. u In an environment-friendly manner, reuse the packaging to send back the engine or other components. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 63: Suspension Of Activity
The measures set herein are used for protection against engine corrosion damages when suspended for up to 12 months. Divergent measures must be coordinated with Kohler Co. The Diesel engine is installed. u Fill with operating fluids until it reaches the maximum level.
Page 64: Preservation, Packaging
Preserve, pack and store according to following standards: – ISO 6749:1987-10 - Earth-moving machinery. Preservation and storage. – EN ISO 780:1999-04 - Packaging - Pictorial marking for the handling of goods © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 65: Control And Operation
(For more information see: 5.11 Lubricants and operating fluids, page 120) 4.1.3 Fuel Fuels must correspond to the released specifications. (For more information see: 5.11 Lubricants and operating fluids, page 120) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 66: Starting The Engine
Once the engine has started, carry out the following checks: u Perform a visual check for any leaks in the lines. u Check for KODIA error messages. u Check for error messages on the generator set. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 67: Starting In Cold Temperatures
Using starting aids containing ether could cause serious injury or death by inhalation of toxic gazes. u Do not use starting aids containing ether. The KOHLER generators are equipped with a preheating system. Fig. 45: Precautions at cold temperatures The following precautions improve the starting performance at low temperatures. Precautions: u Check battery charging.
Page 68: Exhaust
4.2.7 Engine and coolant pumps — Charge air cooler u Check drain holes. Troubleshooting In case of any abnomalies u In case of any abnomalies, contact your nearest authorized Kohler service representative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 69: Stopping The Diesel Engine
Check visually the starter, battery charging alternator. u Check belt, and replace if necessary. Refer to chapter Maintenance. u Vent the fuel system. Refer to Operation and Maintenance Manual of generator set. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 70: Dismantling
Remove any coolant, lubricants and fuel connections. u Collect and dispose of waste, coolant, lubricants and fuel. u Disassemble the component or engine according to general mechanics procedures. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 71: Components Disposal
– Insulating material. – Cables and wires. – Electrical waste. – Plastics. – Lubricants and greases. – Fuels – Coolant – Paint residues. – Cleaning agents and rags © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 72: Packaging Material Disposal
Use the original packaging of the new parts to ship removed parts. Recover packaging material as follows: – Wood, impregnated wood. – Packaging foils. – Board. – Tinplate. – Adhesive tape. – Contaminated packaging materials. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 73: Maintenance
Always make sure lubricants, fuel, other liquids and replaced parts are disposed of in a safe and environmentally acceptable manner. The environmental regulations applicable in the country of use must be adhered to. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 74: Maintenance Plan Use
– Calendar limit is the maximal duration in years. A maintenance task is carried out as soon as a deadline is reached, hourly or calendar. The first reached deadline reached is applied. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 75: Generator Set Ratings
5.3.4 Time between overhaul (TBO) The designation of the average duration until the Diesel engine is revised. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 76: Service Level Definition
(charge air cooler) — SL002, page 112) Check relieve bores - water/coolant pump. (For more Before SL003 Daily information see: 5.8.4 Checking relieve bores — start water/coolant pump — SL003, page 113) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 77 SL008 temperature is reached (monthly). (For more informa- tion see: 5.6.7 Test run — SL008, page 99) Tab. 16: Daily maintenance activities — Engine operation -Version : 2018/07-2 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 78: Service Level 1 - Engine Service, Tbo 4000 Hrs For Esp - Engine Operation - Version: 2018/07-2
<1.5%: requires additional approval. No oil Cate- gory 3" (2) gory 1 in case of K175. (For more information see: 5.7.6 Changing Diesel engine oil — SL101/SL121, page 107) With Centrifuge © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 79 — SL 109, page 97) Visual inspection of the tensioner. Replacement if Alternator belt SL110 1000 necessary. (For more information see: 5.6.6 tensioner Replacing tensioning device — SL110, page 98) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 80: Service Level 2- Engine Service, Tbo 4000 Hrs For Esp - Advanced Maintenance - Version: 2018/07-2
(piston crown, liner hatches, fire deck, etc.) HP Fuel pump and Inspect for leaks. Replace pump if necessary. SL209 — LP Fuel pump Cold Start Oil Replacement SL212 Cooler by-pass 18Y X Valve © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 81 Replace battery charging alternator SL223 — 18Y X alternator SL224 Cylinder Heads — Replace cylinder heads. Tab. 18: Service level 2 — ESP — Advanced maintenance - Version : 2018/07-2 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 82: Service Level 1 - Engine Service, Tbo 15000 Hrs For Prp - Engine Operation - Version: 2018/07-2
<1.5%: requires additional approval. No oil Cate- gory 3" (2) gory 1 in case of K175. (For more information see: 5.7.6 Changing Diesel engine oil — SL101/SL121, page 107) With Centrifuge © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 83 — SL 109, page 97) Visual inspection of the tensioner. Replacement if Alternator belt SL110 4000 necessary. (For more information see: 5.6.6 tensioner Replacing tensioning device — SL110, page 98) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 84: Service Level 2- Engine Service, Tbo 15000 Hrs For Prp - Advanced Maintenance - Version: 2018/07-2
(piston crown, liner hatches, fire deck, etc.) HP Fuel pump and Inspect for leaks. Replace pump if necessary. SL209 — LP Fuel pump Cold Start Oil Replacement SL212 Cooler by-pass 7500 18Y X Valve © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 85 Replace battery charging alternator SL223 7500 18Y X alternator SL224 Cylinder Heads 7500 Replace cylinder heads. Tab. 20: Service level 2 — PRP — Advanced maintenance - Version : 2018/07-2 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 86: Service Level 1 - Engine Service, Tbo 24000 Hrs For Cop - Engine Operation - Version: 2018/07-2
<1.5%: requires additional approval. No oil Cate- gory 3" (2) gory 1 in case of K175. (For more information see: 5.7.6 Changing Diesel engine oil — SL101/SL121, page 107) With Centrifuge © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 87 — SL 109, page 97) Visual inspection of the tensioner. Replacement if Alternator belt SL110 4000 necessary. (For more information see: 5.6.6 tensioner Replacing tensioning device — SL110, page 98) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 88: Service Level 2- Engine Service, Tbo 24000 Hrs For Cop - Advanced Maintenance - Version: 2018/07-2
(piston crown, liner hatches, fire deck, etc.) HP Fuel pump and Inspect for leaks. Replace pump if necessary. SL209 — LP Fuel pump Cold Start Oil Replacement SL212 Cooler by-pass 12000 18Y X Valve © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 89 Replace battery charging alternator SL223 12000 18Y X alternator SL224 Cylinder Heads 12000 Replace cylinder heads. Tab. 22: Service level 2 — COP — Advanced maintenance - Version : 2018/07-2 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 90: Preparatory Maintenance Activities
Secure the area according local lockout/tagout procedures. u Turn off battery main switch. u If present, remove main switch key. u Let the engine cool down at ambient temperature. u Position the engine horizontally. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 91: Daily Or Monthly Maintenance Activities
90) u Inspect all the points shown in the pictures below. u Identify and report any failure. Let perform any repair work by the competent personnel. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 92 Operation and Maintenance Manual Daily or monthly maintenance activities Fig. 46: Visual inspection of engine (1) Crankshaft flange — Shaft seal Injection system Crankcase ventilation Oil centrifuge Turbochargers © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 93 Damper — Shaft seal Oil coolers Water pump low temperature Spin-on oil filters Thermostat low temperature Thermostat high temperature Engine control unit (ECU) Water pump high temperature Charge air cooler © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 94: Observation Of The Engine While Running - Sl007
5.6.2 Observation of the engine while running — SL007 By use of the “Faults — Cause — Remedy” (For more information see: 6.2 Faults - Cause - Remedy, page 136) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 95: Removal Of The Battery Charging Alternator Cover
(For more information see: 5.5 Preparatory mainte- nance activities, page 90) u Unscrew and remove screws 1. u Remove cover 3 with screws and lock washers 2. Information Perform assembly in reverse sequence. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 96: Checking Drive Belt - Sl109
– Traverse cracks in several ribs Fig. 52: Damage to the V-ribbed belt The belt attachment is self-tensioning and maintenance-free. The belt drive is located at the engine damper side. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 97: Replacing V-Ribbed Belt - Sl
Pivot back the tensioning device against the spring force to the limit stop. u Insert 8 mm/0.315 inch guiding pin to block the tensioning device. u Install V-ribbed belt 2. u Hold ratchet wrench, remove guiding pin. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 98: Replacing Tensioning Device - Sl110
(For more information see: 5.6.3 Removal of the battery charging alternator cover, page 95) q The V-ribbed belt is removed. (For more information see: 5.6.5 Replacing V-ribbed belt — SL 109, page 97) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 99: Test Run - Sl008
Mount the battery charging alternator cover in reverse sequence. (For more information see: 5.6.3 Removal of the battery charging alternator cover, page 95) 5.6.7 Test run — SL008 See the generator set manual for more details. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 100: Lubricating System
(For more information see: 5.5 Preparatory mainte- nance activities, page 90) u Take oil sample from the sampling point. u Ensure analyses according to generator set operator and maintenance manual. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 101: Checking Prelubricating Pump (Optional) - Sl103
The dipstick is located on the right side of the engine. The oil filler neck is located on the oil pan on the right side, the flywheel housing or on the cylinder head. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 102: Changing Oil Filters - Sl101
Clean filling cap and close the filler neck. 5.7.4 Changing oil filters — SL101 q Preparatory maintenance activities are fullfilled. (For more information see: 5.5 Preparatory maintenance activities, page 90) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 103: Replacing Centrifuge Paper Filter - Sl102
Hazards by hot engine oil! Serious injuries or death by burns or skin penetrating oil. u Avoid skin contact with the engine oil. u Wear proper personal protective equipment. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 104 Preparatory maintenance activities are fullfilled. (For more information see: 5.5 Preparatory maintenance activities, page 90) q Original KOHLER oil filters with the seals are provided. q A suitable drainage container is available. q The required quantity of approved oil is provided.
Page 105 The thickness of mud deposit inside the rotor should not be more than 45 mm (1.77“ in). Other- wise: u Reduce maintenance intervals and operate oil analysis. u Clean all components of oil centrifuge. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 106 Fig. 65: Paper filter preparation u Insert paper filter 6 tabs in slot A and slot B. Fig. 66: Inserting paper filter u Insert paper filter 6 in rotor cylinder 5. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 107: Changing Diesel Engine Oil - Sl101/Sl121
Hazards by hot engine oil! Serious injuries or death by burns or skin penetrating oil. u Avoid skin contact with the engine oil. u Wear proper personal protective equipment. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 108 (For more information see: 5.5 Preparatory maintenance activities, page 90) q A container with the required capacity is ready. q Original KOHLER oil filters with the seals are provided. q A suitable drainage container is available. q The required quantity of approved oil is provided.
Page 109 Refit the plug or close the valve. u Tighten plug according standard torque. Filling Diesel engine oil q Engine oil drained. q Filters replaced. q Draining plugs and valves closed. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 110 Shut down the engine. u After 2 to 3 minutes, check oil level on the dipstick. (For more information see: 5.7.3 Checking the engine oil level — SL001, page 101) © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 111: Cooling System
Fill up with approved engine coolant inhibitors. (For more information see: 5.11.5 Diesel engine coolant, page 129) u Fill up with KOHLER coolant in other cases. u Respect the level marks on the level indicator window. © 2018 by Kohler Co. All rights reserved.
Page 112: Inspecting Low Temperature Circuit (Charge Air Cooler) - Sl002
Air leakage is normal. In case of water mixed with antifreeze leakage: u Inspect charge air cooler for leaks. If necessary, have the leaks repaired by the competent personnel. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 113: Checking Relieve Bores - Water/Coolant Pump - Sl003
Check relieve bores of water pump high temperature 1 and water pump low temperature 2 for leakage on oil or water side. In case of oil or water leakage: u Replace the pump by authorized personnel. Information Slight drops are not critical. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 114: Coolant Drain Points - Sl116
(For more information see: 5.11 Lubri- cants and operating fluids, page 120) Fig. 76: Coolant drain points u Drain coolant system at the deepest point. Refer to the generator set manual. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 115 Operation and Maintenance Manual Maintenance Cooling system Fig. 77: Venting connection on the water elbow Fig. 78: LT thermostat and HT thermostat venting connections © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 116 Maintenance Operation and Maintenance Manual Cooling system Fig. 79: Bleeding point on engine HT coolant pump © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 117: Fuel System
5.9.2 Replacing main filter - SL105 The main filter is located on the flywheel side, on the right side of the engine. Fig. 80: Fuel filters Fuel filter Filter head © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 118: Bleeding The Fuel System
(For more information see: 5.5 Preparatory maintenance activities, page 90) q A container with the required capacity is ready. q Original KOHLER main fuel filters are available. q A suitable drainage container is available. q A fuel filter ribbon spanner is available.
Page 119: Air System
Operation and Maintenance Manual Maintenance Air system 5.10 Air system 5.10.1 Check service indicator on air filter — SL006 Refer to the generator set manual for more details. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 120: Lubricants And Operating Fluids
5.11.1 Handling lubricants and operating fluids Information u Only fuel and lubricants approved by Kohler Co. may be used for the operation of KOHLER Diesel engines. Kohler Co. will declare all possible undertakings carried out by Kohler Co. and/or their dealers, such as guarantees, service orders, etc. null and void without advance notice, if fuel and lubricants other than fuel and lubricants approved by Kohler Co.
Page 121: Filling Volume
Lubricants and operating fluids 5.11.2 Filling volume Information The following values are indicative. Refer to the technical data sheet of your engine for the latest values. For further information, please contact your nearest authorized Kohler service representa- tive. Description Unit Value Engine Oil - maximal volume 88.5...
Page 122 EN590 road and non-road Diesel fuels Information It is recommended to add a polishing primary fuel filtering system on the storage tank for standby application due the bio content. For further information, please contact your nearest authorized Kohler service representative. Fuel Name Detail Restriction...
Page 123 Information Military fuels can impact the engine performances (power lost, higher consumption, etc..). Maintenance schedule must be revised according to the fuel quality of these non-standard fuels. For further information, please contact your nearest authorized Kohler service representative. Type Detail...
Page 124 Information Alternative fuels can impact the engine performances (power lost, higher consumption, etc..). Maintenance schedule must be revised according to the fuel quality of these non-standard fuels. For further information, please contact your nearest authorized Kohler service representative. Type Detail...
Page 125: Diesel Engine Lubricants
Do not use Lube oil category 2.1 and 3.1 with a sulfur rate over 15 mg/kg (15 ppm). NOTICE Property damages by additives mismatching with engine oil. Use of additional engine oil additives may damage the engine. u Additional engine oil additives are not allowed. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 126 Shear stability ASTM D6278 NOACK (1h at 250°C) max. 10 % max. 10 % CEC-L-040-93 Ash (Sulphur) max. g/100g 0.95 DIN 51575 Tab. 32: Oil category 3 characteristic requirements © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 127 Following viscosity classes are permitted – 5W40 – 10W40 – 15W40 with coolant preheating system The selection of lubricant viscosity is based on the SAE classification (Society of Automotive Engi- neers). © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 128 Take and analyze oil samples at least once per year and during each oil change and under certain conditions. Depending on application and the engine's operating conditions, sampling / analyses should take place more frequently. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 129: Diesel Engine Coolant
From the indicated test methods and limit values, it emerges when the result of a single oil sample analysis is to be viewed as abnormal. Kohler Co. recommends to perform lube oil analysis of used engine lube oil for the following parameters (minimum list).
Page 130 With Glysantin G40 = 8000 h or 6 years. Corrosion inhibiting antifreeze (ready mixed or concentrated) Corrosion-inhibiting antifreeze products approved by Kohler Co. guarantee adequate protection against low temperatures, corrosion and cavitation, do not attack seals and hoses and are non- foaming.
Page 131 Keep the cooling system clean and sealed. Information If indicated coolant cannot be obtained locally: u Use coolant which corresponds to the “Coolant specification for KOHLER diesel engines”. For inquiries, please contact your nearest authorized Kohler service representative. Coolant monitoring Carry out periodic coolant analysis to check the used coolant.
Page 132 Lubricants and operating fluids The test methods and limit values reveals the result of a single coolant sample analysis as abnormal. Kohler Co. recommends to perform coolant analysis of used coolant for the following minimal parameters. Control parameters for the coolant:...
Page 133 Flushing and cleaning specifications for engine coolants circuits Cleaning agents are not necessary. A mixture of fresh coolant with some biocides is suitable (for example, Grotan WS). Kohler Co. recommends following list of biocidal chemicals for cleaning. Manufacturer Product name Concentration for use Order no.
Page 135: Operating Faults
Identify the causes and thoroughly perform any repair work. After correction: u Check for rectification of the causes. u Close the incident. u Run the engine according to Operation and Maintenance Manual. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 136: Faults - Cause - Remedy
Diesel engine compression too low. Contact your nearest authorized Kohler service representative. Fault in electronics. Read out fault memory of motor control unit. Contact your nearest authorized Kohler service represen- tative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 137 Thermostat failure. Check, replace if necessary, contact your nearest authorized Kohler service representative. Coolant temperature thermocouple Check, replace if necessary, contact failure. your nearest authorized Kohler service representative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 138 Turbine or compressor wheel Contact your nearest authorized rubbing against the housing; foreign Kohler service representative. bodies in the compressor or turbine; seized up bearings of rotating parts. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 139 Kohler service representative. Turbocharger exhaust defect. Contact your nearest authorized Kohler service representative. Coolant leaks on charge air cooler. Leaking, breaking. Contact your nearest authorized Kohler service representative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 141: Tools And Devices
Guiding rod M30x2 - Cylinder head 11133371 230610035 Guiding rod M28x2 - Damper 11133372 230610036 Guiding rod M24x2 - Intermediate gear 11133373 230610037 Guiding rod M20 - Oil filter 11133375 230610038 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 142 11133379 230610041 Guiding rod M12 Water pump 12427300 230610042 Guiding rod M12 Thermostat 12465862 230611638 Pin for belt tensioner 12217125 230611639 Frequency meter Injector Extraction Tool 12226280 230611925 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 143 Spare Battery pack 12226992 230612682 Battery Charger 110V 12226970 230612683 Battery Charger 230V 12226972 230612684 Adapter 11343096 230612685 Coolant Connector Pipe Tool 11343242 230612686 Tab. 38: Special tools © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 145: Appendix
Information The technical design documents are specific to the delivered engine. Using those documents for other engines is forbidden. For inquiry, please contact your nearest authorized Kohler service representative. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US...
Page 146: Error Code
Error code list extracted from ECU software version 21.12.10 and dataset revision 9. The following error code table is indicative. Refer to the technical data sheet of your engine for the latest software version. For further information, please contact your nearest authorized Kohler service representative. Abbreviations: – SPN - Suspect Parameter Number –...
Page 147 Coolant temperature sensor - Open circuit Coolant temperature sensor - Short circuit to battery Coolant temperature sensor - Short circuit to ground Coolant temperature sensor - Supply voltage out of range © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 148 Engine coolant 2 - Level low Engine oil - Critical overtemperature Engine oil - Critical underpressure Engine oil - Overtemperature warning Engine oil - Plausibility error Engine oil - Underpressure warning © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 149 Heating flange 2 - Short circuit to battery high side 516344 Heating flange 2 - Short circuit to battery low side Heating flange 2 - Short circuit to ground high side © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 150 Injector 13 - Current Rise time too long Injector 13 - No current rise time measured Injector 13 - Open circuit Injector 13 - Short circuit to battery © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 151 Injector 2 - Short circuit to battery Injector 2 - Short circuit to ground Injector 20 - Current Rise time too long Injector 20 - No current rise time measured © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 152 Injector 9 - Current Rise time too long Injector 9 - No current rise time measured Injector 9 - Open cirscuit Injector 9 - Short circuit to battery Injector 9 - Short circuit to ground © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 153 Oil temperature sensor - Supply voltage out of range 4811 Piston cooling pressure 1 - Critical overpressure 4811 Piston cooling pressure 1 - Critical underpressure 4811 Piston cooling pressure 1 - Overpressure warning © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 154 Pressure control valve 2 - Short circuit to ground high side 516337 Pressure control valve 2 - Short circuit to ground low side 516493 Slave injection control unit - Emission relevant error 3938 Speed adjustment - Plausibility error © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 155 Volume control valve - Current remains below the set point 516330 Volume control valve - Electrical error 1076 Volume control valve - Open circuit 516253 Volume control valve - PWM signal - High limit reached © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 156 Water in fuel sensor 2 - Out of range 6301 Water in fuel sensor 2 - Short circuit to battery 6301 Water in fuel sensor 2 - Short circuit to ground © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 157 6301 Water in fuel sensor 2 - Supply voltage out of range 6301 Water in fuel sensor 2 - Water in fuel detected Tab. 39: Error code table © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 158: Cleaning Agents, Thread-Locking Adhesives And Greases
1000 / 33.8 Molykote Staburags NBU 30 1200 / 40.6 Kübler Copper Paste; Motorex 14 850 / 28.7 Motorex Optimol White T 100 / 3.4 Castrol Tab. 42: Greases © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 159: Standard Tightening Torques
Use the torque wrench to tighten until the marking of the initial position is aligned with the marking on the component. u Repeat process for the other screws, according to standard or described sequence. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 160 On fuel and HP injections pipes: u Replace connections after first dismouting. u Change connections after 3 tightenings. For cutting rings: u Replace connections after first dismouting. u Change connections after 3 tightenings. © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 161: Standard Torques For Hexagonal / Cylinder / External Hexalobular Heads
Values for a mean friction factor of μ = 0.12 (without lub.) Threads ft/lb ft/lb ft/lb 10.9 12.9 2.21 2.95 3.69 4.43 7.38 7.38 10.33 12.54 11.8 16.96 19.91 16.96 25.08 29.5 33.93 50.15 58.27 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 162 M 33 x 2 2000 1475.12 2800 2065.17 3300 2433.96 M 36 x 1.5 2680 1976.67 3820 2817.49 4470 3296.9 M 36 x 3 2500 1843.91 3500 2581.47 4100 3024 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 163: Standard Torques For Locking Screws And Banjo Bolts
M 65 x 2 457.29 M 45 x 2 199.14 M 48 x 1.5 221.27 M 48 x 2 221.27 Tab. 45: Tightening torques for locking screws and banjo bolts © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 164: Standard Torques For Metric Flange Joints
Tab. 46: Standard torques for metric thread unions L series, part 1 – see figure above Pipe diam. X Thread Y SWVE ft/lb ft/lb ft/lb M 10 x 1,0 13.28 13.28 13.28 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 165: 11603 Psi)
44.25 M 18 x 1,5 73.76 73.76 M 20 x 1,5 92.2 92.2 81.13 M 22 x 1,5 99.57 99.57 88.51 M 27 x 2,0 236.02 236.02 99.57 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 166: 7252 Psi)
236.02 236.02 G 1 1/4A 398.28 398.28 G 1 1/2A 516.29 516.29 Tab. 51: Standard torques for imperial thread unions L series, part 2 – see figure above © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 167: Standard Torques For Imperial Thread Unions S Series
Form A with sealing Form B with Form E with flat ring sealing edge sealing ft/lb ft/lb ft/lb M 10 x 1,0 11.06 8.85 M 12 x 1,5 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 168: Standard Torques For Cutting Ring Flange Joints
M 30 × 2 184.39 M 36 × 2 331.9 M 45 × 2 442.54 M 52 × 2 553.17 Tab. 55: Standard torques for cutting ring flange joints © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 169: Standard Torques For Triple Lock Flange Joints
(see: fig. 104, page 169) u If foreseen, proceed with the mounting of support clamps. 8.4.11 Standard torques for triple lock flange joints Fig. 105: Triple lock flange joints © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 170: Standard Torques For Vsti Screw Plugs
M 16 x 1,5 29.5 M 30 x 1,5 88.51 M 18 x 1,5 36.88 M 33 x 2 147.51 M 20 x 1,5 44.25 M 38 x 1,5 206.52 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 172: Abbreviations - Acronyms
OMM Operation and Maintenance Manual Pressure control valve Personal Protective Equipment Power Take-Off Repair and Service Manual Safe Work Procedure Top Dead Center Volume control valve Tab. 58: Abbreviations table © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 173 American National Standards Institute German standard European standard European Union International Labor Organisation ISCED International Standard Classification of Education Society of Automotive Engineers World Health Organization Tab. 59: Acronyms table © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 174: Unit Conversion Tables
Tab. 62: Pressure conversion factors table 8.6.4 Volume conversion factors Convert from Multiply by 61023.744 35.315 Imperial gallon 219.969 US gallon 264.172 l (liter) 1000 Tab. 63: Volume conversion factors table © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 175: Power Conversion Factors
°K K = C + 273.15 Tab. 68: Temperature conversion factors table 8.6.10 Density conversion factors Convert from Multiply by Kg/m lb/US gallon 0.00834 Kg/m lb/imperial gallon 0.01002 © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 176 Appendix Operation and Maintenance Manual Unit conversion tables Convert from Multiply by Kg/m lb/ft 0.0624 Tab. 69: Density conversion factors table © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...
Page 177: Prefix
Operation and Maintenance Manual Appendix Prefix 8.7 Prefix Name Symbol Factor tera giga mega kilo milli μ micro nano Tab. 70: Common prefix multipliers table © 2018 by Kohler Co. All rights reserved. KD83V16 33521030601_0_1 EN_US 2018-07...

Kohler KD83V16 Operation And Maintenance Manual

Product Description

Safety

Transportation - Storage

Control and Operation

Maintenance

Operating Faults

Tools and Devices

Appendix

Quick Links

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