Related Manuals for Baroness LM101
Summary of Contents for Baroness LM101
- Page 1 Floating Head Greens Mower Owner's Operating Manual Serial No. LM101：10001- "Required reading" Read this manual and the Owner's Manual for the engine before using the machine. Ver.1.0...
- Page 2 LM101 Regulations California Proposition65 (For California, USA) WARNING: This product can expose you to chemicals including Carbon Monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
- Page 3 LM101 Greeting Thank you for purchasing the Baroness machine. This manual explains proper handling, adjustment, and inspection of your machine. Prior to use, carefully read this manual to thoroughly understand the contents for safe and correct operation. We hope you will use the machine safely, and...
- Page 4 The information described in this manual is subject to change for improvement without prior notice. When replacing parts, be sure to use genuine Baroness parts or parts designated by Kyoeisha. Note that the Baroness product warranty may not apply to defects caused by the use of parts from other companies.
- Page 5 LM101 Introduction Purpose This machine is intended for cutting turf grass at golf courses. Do not use this machine in any way other than its intended purpose, and do not modify the machine. Operating this machine for other purposes and modifying it may be very dangerous and may cause damage to the machine.
- Page 6 LM101 Introduction...
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Page 7: Table Of Contents
LM101 Contents Safety .............. Page 1-1 Safe Operating Practices .......Page 1-2 Disposal ............Page 2-1 Recycle and Waste Disposal ......Page 2-2 Product Overview .......... Page 3-1 Specifications ..........Page 3-2 Names of Each Section ......... Page 3-3 Safety Signs and Instruction Signs ....Page 3-4 Handling Instructions ........ - Page 8 LM101 Contents...
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Page 9: Safety
LM101 Safety Safe Operating Practices ...... Page 1-2 Training ..........Page 1-2 Preparation ..........Page 1-2 Operation ..........Page 1-3 Maintenance and storage ...... Page 1-4 Page 1-1... -
Page 10: Safe Operating Practices
LM101 Safety Failure to adequately follow these safety Preparation precautions may cause an accident resulting in injury or death. Evaluate the terrain to determine what accessories and attachments are needed to Danger Danger properly and safety perform the job. This machine is designed to ensure safe... - Page 11 LM101 Safety Before removing the grass catcher/ Operation catchers. Do not operate the engine in a confined Before making height adjustment unless space where dangerous carbon monoxide adjustment can be made from the fumes can collect. operator's position. Only operate in good light, keeping away Before cleaning blockages.
- Page 12 LM101 Safety Use care when approaching blind corners, Be careful during adjustment of the shrubs, trees, or other objects that may machine to prevent entrapment of the obscure vision. fingers between moving blades and fixed parts of the machine. Do not take your eyes off the road ahead. Do not operate the machine with no hands.
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Page 13: Disposal
LM101 Disposal Recycle and Waste Disposal ....Page 2-2 About Recycle ........Page 2-2 About the Waste disposal ...... Page 2-2 Page 2-1... -
Page 14: Recycle And Waste Disposal
LM101 Disposal Recycle and Waste Disposal About Recycle Recycling battery etc. is recommended for environmental conservation and economical use of resources. It may be required by local laws. About the Waste disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations. -
Page 15: Product Overview
LM101 Product Overview Specifications ........Page 3-2 Specifications .........Page 3-2 Sound pressure level ......Page 3-3 Sound power level ......... Page 3-3 Vibration level ........Page 3-3 Names of Each Section ......Page 3-3 Serial Number Plate .......Page 3-3 Safety Signs and Instruction Signs ..Page 3-4 About Safety Signs and Instruction Signs ............Page 3-4... -
Page 16: Specifications
LM101 Product Overview Specifications Specifications Model LM101 Total with grass catcher 61.02 in 155 cm length Total Dimensions without traveling wheel 37.01 in 94 cm width Total Steering handle 43.70 in 111 cm height Total weight (empty fuel tank) 251.32 lb 114 kg 7.28 lb... -
Page 17: Names Of Each Section
LM101 Product Overview Sound pressure level Handle Throttle lever Sound pressure level Engine switch This machine was confirmed to have a Main clutch lever continuous A-weighted sound pressure level Safety lock switch of 87 dB by measuring identical machines in... -
Page 18: Safety Signs And Instruction Signs
If they are damaged, become dirty, or peel off, replace them with new ones. Part numbers for decals that need to be replaced are listed in the parts catalog. Order them from a Baroness dealer or Kyoeisha. Positions of Safety Decals and Instruction Decals... -
Page 19: Explanation About Safety Decals And Instruction Decals
LM101 Product Overview Explanation about Safety Decals and Instruction Decals K4205002150 DECAL, CAUTION HANDLING Use lead-free gasoline. Warning Read the Owner's Operating Manual. Danger Danger Flying objects - All persons other than the operator must keep a safe distance from the machine. - Page 20 LM101 Product Overview K4205001330 DECAL, CAUTION TO NOISE qigqnx-015 K4205001300 W A R N I N G DECAL, WARNING ENGINE OIL CHECK ENGINE OIL AND Warning GEARBOX LEVELS Check engine oil and gearbox levels before starting. BEFORE STARTING Ｋ ４ ２ ０ ５ ０ ０ １ ３ ０ ０...
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Page 21: Handling Instructions
LM101 Handling Instructions Preparation for Use ....... Page 4-2 Main Clutch Lever ........Page 4-24 Drum Clutch Lever .......Page 4-24 Install the Handle ........Page 4-2 Unit Clutch Lever ......... Page 4-25 Connection of Engine Switch Cord ..Page 4-2 FOC (High/Low Clip) Selector Lever ... Page 4-25 Installing the Stand ........ -
Page 22: Preparation For Use
LM101 Handling Instructions The crimp terminal is secured to the engine Preparation for Use crankcase with a hexagon bolt. Install the Handle Put the handle pin on the left frame into the hole at the left-side lower edge of the handle. -
Page 23: Inspection Before Use
LM101 Handling Instructions Tighten the bolt, washer, and nut at the left Make sure that the reel cutter (cutting side of the stand that were temporarily cylinder) and the bed knife (bottom blade) secured. are not cracked. Check to see how much the reel cutter (cutting cylinder) and the bed knife (bottom blade) are worn. -
Page 24: Drum
LM101 Handling Instructions Cleaning of Air Cleaner For details on handling the engine, please refer to the Engine's Owner's Manual. A contaminated air cleaner elements may cause malfunction of the engine. To maximize the life of the engine, clean the air cleaner properly. -
Page 25: Tire
LM101 Handling Instructions Tire Engine Oil Inspection of Tires Inspection of Engine Oil Check the pneumatic pressure of the tires. For details on handling the engine, please refer to the Engine's Owner's Manual. Make sure that there are no cracks, damage or abnormal wear. -
Page 26: Fuel
LM101 Handling Instructions Fuel Supply of Engine Oil For details on handling the engine, please Inspection of Fuel Quantity refer to the Engine's Owner's Manual. Level the machine and then remove the tank Important cap to inspect fuel quantity from the fill port. -
Page 27: Oil Leakage
LM101 Handling Instructions 2e4emp-008 Fuel Supply_001 Fuel strainer Filling opening Maximum limit of fueling Oil Leakage Inspection of Oil Leakage After approximately 50 hours of operation, some joints may be loosened and oil and grease may leak. Be sure to retighten the parts. -
Page 28: Tightening Torques
LM101 Handling Instructions Tightening torques Standard tightening torques Bolts and Nuts Important A number of bolts are used in each part of this machine. Be sure to re-tighten the bolts and nuts, because they may be loosened at the earlier stage of the use. - Page 29 LM101 Handling Instructions Heat-treated bolt Strength classification 8.8 Strength classification 10.9 Nominal diameter 10.9 tib3yb-002 tib3yb-003 kgf-cm lb-in kgf-cm lb-in 5 - 7 50.99 - 71.38 44.26 - 61.96 7 - 10 71.38 - 101.97 61.96 - 88.51 8 - 11 81.58 - 112.17...
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Page 30: Principal Tightening Torques
LM101 Handling Instructions Principal tightening torques Tightening Torque by Model LM101 Tighten the following bolts and nuts at the torque specified in the table. For thread locking adhesive, apply a middle strength thread locker (ThreeBond 1322 or equivalent anaerobic sealant). - Page 31 LM101 Handling Instructions Tightening torque Thread Location Code Part name locking kgf-cm lb-in adhesive BOLT, CLAMPING Vertical LM54GAS1230Z3 61.18 53.11 CASE (LH) Tightening torques Page 4-11...
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Page 32: Adjustment Before Operating
LM101 Handling Instructions Adjustment Before Operating FOC (High/Low Clip) selector lever High clip Adjustment of Handle Low clip The height of the handle can be adjusted Stop according to the Operator's working position. Adjust the engagement between the reel Move the handle adjusters supporting the cutter (cutting cylinder) and the bed knife handle up or down and fix them with the bolts. -
Page 33: Adjustment Of Cutting Height
LM101 Handling Instructions Cutter adjustment nut Spring Adjustment of Cutting Height Adjust the cutting height to fit your cutting work. Important This applies the set cutting height that differs from the actual cutting height. Cutting Height and Thickness of Bed Knife... - Page 34 LM101 Handling Instructions To obtain desired cutting position, Adjustment of Rear Roller determine the direction of bolt B and install the rear roller assy. You can adjust the rear roller by 3 stages. Cutting position Adjust the rear roller in a position that suits your work requirements.
- Page 35 LM101 Handling Instructions Less aggressive cutting position Set the cutting height gauge to the front ･ Short distance of offset and small angle roller and rear roller at the right and left end of bed knife of the mower unit.
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Page 36: Adjustment Of Groomer
LM101 Handling Instructions Tighten the nuts that secure the right and left roller brackets to secure them firmly. Again, make sure that the cutting height is at the required position by applying the cutting height gauge to the front roller and the rear roller at each edge of right and left of the mower unit. - Page 37 LM101 Handling Instructions Apply the cutting height gauge to the front roller and the rear roller at the right and left edges of the mower unit. 2qrq2r-007 Adjustment of Groomer_004 Front groomer 3kws2a-017 High nut Adjustment of Groomer_003 Nut A...
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Page 38: Procedure To Start / Stop Engine
LM101 Handling Instructions Don't grip the main clutch lever. Procedure to Start / Stop Engine Start / Stop of Engine Procedure to Start Engine Warning Before starting the engine, make sure that there are no other people or obstacles around the machine. - Page 39 LM101 Handling Instructions Shift the throttle lever halfway from low Set the choke lever to the "Open" position. speed to high speed position. v2e27i-057 v2e27i-050 Procedure to Start Engine_009 Procedure to Start Engine_006 Choke lever Throttle lever Close High speed...
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Page 40: Operation Of Each Section
LM101 Handling Instructions Cautions before Leaving the Machine Throttle lever High speed Caution Low speed Park the machine on a flat place. Set the engine switch to the "OFF" position. Do not park the machine on a slope. Caution Check that the engine has stopped. - Page 41 LM101 Handling Instructions ENGINE SWITCH MARK It illustrates the positions of the engine switch. 8zq6pd-006 HIGH DECAL, ACCELERATOR It illustrates Low/High of the engine rotation speed. HIGH:High Speed LOW:Low Speed 6n6oux-014 K4209001200 DECAL, BRAKE It illustrates the locking position for the parking brake.
- Page 42 LM101 Handling Instructions K4203001140 STICKER, ON/OFF A It shows ON/OFF of the drum clutch. 8zq6pd-011 K4203001690 STICKER, REEL ROTATION It illustrates High / Low clip of the reel cutter rotation speed. Low: Low Clip High: High Clip 8zq6pd-022 K4203001120 DECAL, GROOMER INDICATION...
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Page 43: Light Switch
LM101 Handling Instructions The factory default engine rpm (maximum) is Light Switch set to 3,100 rpm. Operate at about 3,000 rpm. Note: Depending on the specifications, this function may not be available. The light switch is located in the handle panel. -
Page 44: Safety Lock Switch
LM101 Handling Instructions Safety Lock Switch The safety lock switch is located in the handle. Important While the main clutch is in the "OFF" position, the safety lock is activated. Grip the main clutch lever while pushing the safety lock switch to unlock the safety lock. -
Page 45: Unit Clutch Lever
LM101 Handling Instructions This is suitable for the work when the turf Unit Clutch Lever condition is not so good. When the lever is shifted to "Stop", the drive Caution transmission for the reel rotation gear is disengaged. Operate and set the lever to the proper position in accordance with the purpose when the main clutch lever set to the OFF position. -
Page 46: Instruments
LM101 Handling Instructions Groomer Clutch Lever Instruments Note: Hour Meter Depending on the specifications, this function The hour meter is located in the operation may not be available. panel, and indicates the accumulated operation Caution time of the engine. It accumulates time up to 9999:59 and then the Operate and set the lever to the proper count automatically returns to 0000:00. -
Page 47: Cutting Work
LM101 Handling Instructions Traveling tires are used to travel. Cutting Work Removing Traveling Tires: Cutting Work Stop the engine. Flip down the stand. Warning Do not start to move or stop the machine abruptly. Caution Do not operate on a steep slope. -
Page 48: Removing/Installing Grass Catcher
LM101 Handling Instructions Installing Traveling Tires: Removing/Installing Grass Catcher Important Caution The drum shaft and the traveling tires have mating parts each other. Stop the engine before removing/installing the Make sure of their shapes to install the grass catcher. traveling tires. -
Page 49: Transporting
LM101 Handling Instructions Transporting Transporting Procedure Caution When loading and unloading the machine, wear non-slip shoes and travel slowly. Important When securing the machine with a rope, do not tie the rope to the engine. Important When securing the machine with a rope, be careful not to bend any wires. - Page 50 LM101 Handling Instructions Page 4-30 Transporting...
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Page 51: Maintenance
LM101 Maintenance Maintenance Precautions ..... Page 5-2 Position of mower during maintenance .......... Page 5-2 Maintenance Schedule ......Page 5-4 Specified Values ........Page 5-6 Greasing ..........Page 5-7 About Greasing ........Page 5-7 Greasing Points ........Page 5-7 Maintenance (Mower) ......Page 5-10 Adjustment of Cutter Adjustment Spring .......... -
Page 52: Maintenance Precautions
Set the handle so that the maintenance stand can stand upright. Caution For the safe and best performance of your machine, use Baroness genuine parts for replacement and accessories. Please note that our product warranty may be void if you use non-genuine parts for replacement or accessories. - Page 53 LM101 Maintenance For maintenance of the machine without the ･ traveling wheels: Caution The engine malfunction does not occur even when the machine tilting toward the handle side with the stand touching the ground. Pay attention to the machine standing up depending on the unbalanced state owing to the adjusted position of the handle height.
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Page 54: Maintenance Schedule
LM101 Maintenance Maintenance Schedule LM101 Follow the maintenance schedule below. ○・・・Inspect, adjust, supply, clean ●・・・Replace (first time) △・・・Replace Maintenance Item Remarks Check tightening bolts and nuts ○ Check fuel level ○... - Page 55 LM101 Maintenance Maintenance Item Remarks Check main clutch lever ○ actuation Refer to "Inspection of Check brake function Brake""Adjustment of ○ ...
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Page 56: Specified Values
○ Bed knife) as and when required *1: Consult your local Baroness Dealer for this service. ･ *2: Refer to the Engine's Owner's Manual. ･ The values for consumables are not guaranteed. -
Page 57: Greasing
LM101 Maintenance Greasing No. of Greasing Location greasing period About Greasing points Upper side of left frame cover Since there may be adhesion or damage due Mower #1 shaft to lack of grease on moving parts, they must be greased. - Page 58 LM101 Maintenance Left frame #2 shaft Right gear case 8bq62b-300 8bq62b-304 Greasing Points_004 Greasing Points_008 Left frame #4 shaft Transmission gear case 8bq62b-301 8bq62b-305 Greasing Points_005 Greasing Points_009 Differential gear Transmission shaft There are one location each on the right and left.
- Page 59 LM101 Maintenance Right side Right side 8bq62b-307 8bq62b-310 Greasing Points_011 Greasing Points_014 Arm mounting hitch fulcrum Front roller There are one location each on the right and left. Left side 8bq62b-308 Greasing Points_012 Reel housing There are one location each on the right and 8bq62b-311 left.
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Page 60: Maintenance (Mower)
LM101 Maintenance Groomer gear case Handle Note: Main clutch lever ･ Depending on the specifications, this Brake lever ･ function may not be available. Safety lock switch ･ 8bq62b-313 8bq62b-317 Greasing Points_017 Greasing Points_020 Groomer shaft Maintenance (Mower) Note: Depending on the specifications, this Adjustment of Cutter Adjustment Spring function may not be available. -
Page 61: Adjusting Cam
LM101 Maintenance Loosen the spring adjusting screw and the nut, and then adjust the length of the coil spring to 43.0 mm (1.69 in). ippmes-002 Adjusting CAM_001 Center of cutter pin tv9pml-005 Center of cam bush Adjustment of Cutter Adjustment Spring_001... -
Page 62: Back Lapping Of Reel Cutter
Do not perform back lapping with any other persons. Have the following items ready: Strips of newspaper, Abrasive [Back lapping powder zhz6po-009 mixed with oil; or gel compound (Baroness genuine abrasive)], Brush. Back Lapping of Reel Cutter (Cutting Cylinder)_002 FOC (High/Low clip) Selector Lever High clip... - Page 63 LM101 Maintenance Insert one or two strips of newspaper into the Connect the lapping machine or the lapping space between the reel cutter (cutting handle to the lapping bolt on the machine. cylinder) and the bed knife (bottom blade) at an angle of 90 degrees.
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Page 64: Sharpening Of Reel Cutter
Wash off or wipe off with a cloth, etc., the For sharpening the reel cutter (cutting abrasive from the reel cutter (cutting cylinder), contact your dealer or Baroness. cylinder), and then check it for sharpness. If the outer diameter of the reel cutter (cutting... - Page 65 LM101 Maintenance Sharpening is necessary when the reel cutter The criteria for replacing the reel cutter (cutting (cutting cylinder) reaches a condition described cylinder) are described below. below. However, these criteria are only a reference and do not guarantee performance like that of When the sharpening width (length of a new reel cutter (cutting cylinder).
- Page 66 11.5 mm (0.453 in) Caution Mower with Groomer: See the list in Tightening torques. Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening etc. Follow the instruction below to replace the reel cutter bearing and oil seal on both sides.
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Page 67: Replacement Of Bed Knife
LM101 Maintenance Replacement of Bed Knife (Bottom Blade) Caution While operations are performed with the front Caution of the machine raised, there is a danger of it falling. Both the reel cutter (cutting cylinder) and the Securely support the machine. - Page 68 LM101 Maintenance Turn over the mower unit. Stand up the mower unit so that the roller bracket is at the top, and then remove the left and right cutter adjustment nuts. 5ttm1g-007 Removal of Bed Knife Base_003 5ttm1g-010 Mower unit...
- Page 69 Securely support the machine. Caution Refer to the Tightening Torque table. Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening, etc. Important 5ttm1g-009...
- Page 70 LM101 Maintenance Adjust the positions of the cam bushes so Reel cutter (cutting cylinder) that both sides cut. Bed knife (bottom blade) No gap Insert one or two strips of newspaper into the space between the reel cutter (cutting cylinder) and the bed knife (bottom blade) at an angle of 90 degrees.
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Page 71: Removing/Installing The Bed Knife
LM101 Maintenance Install the rear roller Assy, and then adjust Bed knife base COMP its height. Collar Compression spring Cutter adjustment bolt Install the bed knife base COMP onto the mower unit. Install the left and right cutter adjustment nuts, and then evenly tighten them until the positions of the bed knife base and cam bush are aligned. - Page 72 Installing The Bed Knife_002 Caution Bed knife See the list in Tightening torques. Screw Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening etc. Important Be sure not to scratch the bed knife base surface where the bed knife shall be mounted.
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Page 73: Maintenance (Main Body)
LM101 Maintenance Adjustment of Engine Clutch Maintenance (Main Body) When reinstalling the engine: Adjustment of Brake Adjust the clearance between the engine clutch and clutch facing so that it will be Danger Danger approx. 0.5 - 1.0 mm (0.020 - 0.039 in) when If the brake wire is cut, the machine will be gripping the main clutch lever. -
Page 74: Change Of Air Cleaner
LM101 Maintenance When adjusting the clutch wire: Clutch spring Make adjustment so that the operation Spring adjustment nut distance of the clutch plate between gripping Lock nut and releasing the main clutch lever will be 61.0 mm (2.40 in) 1.0 - 2.0 mm (0.039 - 0.079 in). -
Page 75: Long-Term Storage
LM101 Maintenance Position the machine so that the engine will Replacement of Engine Oil be level, then check the engine oil level without screwing the oil level gauge into the For details on handling the engine, please refer oil filling port. -
Page 76: Troubleshooting Procedures Of Aftercut Appearance
LM101 Maintenance Angled Mismatch Troubleshooting Procedures of Aftercut Appearance Is the cutting height on both sides adjusted to be the same? Scalping Adjustment of cutting height Is the roller bracket secured? Is the bed knife (bottom blade) chipped? Tightening to secure... -
Page 77: Overlap Marks
LM101 Maintenance Overlap Marks Has the bed knife (bottom blade) become curved? Back lapping Surface grinding of bed knife (bottom blade) Replacement of bed knife (bottom blade) Loosening of blade engagement After loosening blade engagement, streaks still appear. Adjustment of spring compression length Is the spring pressure for the adjustment nut too light? (See "Adjustment of Cutter Adjustment Spring".) -
Page 78: Blade Does Not Cut
LM101 Maintenance Blade does not cut. Are genuine parts used for the blades? Is the grit size of the lapping Use lapping powder with a grit Replacement of blades with genuine parts powder #200 – #400? size of #200 – #400. -
Page 79: Uneven Blade Engagement
LM101 Maintenance Uneven Blade Engagement The unevenness is a difference of tightening torque between the left and right cutter adjustment nuts, or blade engagement on only one side, which cannot be adjusted. Promptly resolve the issue in order to maintain the optimum performance of the machine. - Page 80 LM101 Maintenance Page 5-30 Troubleshooting Procedures of Aftercut Appearance...
- Page 81 Head Office 1-26, Miyuki-cho, Toyokawa, Tel : (0533) 84 - 1390 Fax : (0533) 89 - 3623 Aichi-Pref. 442-8530 Japan. LM101---UM--USZ/18B-00-S.K...