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Summary of Contents for Whisper Power M-SQ6
- Page 1 INSTALLATION MANUAL M-SQ6 - 1500 RPM - Marine diesel generating set 230V / 50Hz Digital Diesel Control WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel.: +31-512-571550 Fax.: +31-512-571599 V1 Augustus 2010 www.whisperpower.eu...
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Page 2: Table Of Contents
Installation materials ............................20 DIAGRAMS & DRAWINGS ............................26 DC wiring M-SQ6 ............................. 26 Diagram electronic governor ..........................28 AC wiring diagram 230V / 50Hz ........................29 Remote control panel drawings ........................30 Dimensions M-SQ6 ............................31 August 2010 / M-SQ6 / EN... -
Page 3: Installation
Never connect the base of the generating set directly to bulkheads or tanks. Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK EN / M-SQ6 / August 2010... -
Page 4: Ventilation
Air inlets should be louvered, where appropriate, to protect the engine room and to protect the generating set from water spray. As an extra precaution, the fitting of a cowl ventilator with a cover box located as high as possible, is recommended. August 2010 / M-SQ6 / EN... - Page 5 Battery - 25mm2 Fuel in Ø8mm Expansion tank Ø8mm Bypass cooling water out Ø19mm (3/4") Bypass cooling water in Ø19mm (3/4") Exhaust hose Ø40mm AC power output Remote control Engine air intake Fig. 2: Connections M-SQ6 EN / M-SQ6 / August 2010...
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Page 6: Fuel Supply
5 Fuel Tank Fig. 4 Fuel supply (fuel tank is below the generating set) 1 Fuel return 4 Extra fuel lift pump (optional) 2 Fuel supply 5 Fuel tank 3 Prefilter / Water separator (optional) August 2010 / M-SQ6 / EN... -
Page 7: Cooling
A properly installed cooling system is critical to keep engine temperatures within an acceptable Model Minimum inner diameter range. Ensure that the installation complies to the M-SQ6 19 mm (3/4") following installation instructions. THE INTERNAL COOLING SYSTEM EN / M-SQ6 / August 2010... - Page 8 Max. 60" Min. 150cm 24" 60cm Min. 2" 24" 60cm Fig. 6. Internal cooling system 1 Water level; 2 Water/exhaust separator; 3 Seacock; 4 Waterlock; 5 Air vent; 6 Water strainer; 7 Seacock. August 2010 / M-SQ6 / EN...
- Page 9 This leads to immediate engine problems and eventually severe damage! DAMAGE CAUSED BY THE INGRESS OF WATER IN THE ENGINE IS NOT COVERED BY GUARANTEE. EN / M-SQ6 / August 2010...
- Page 10 OPEN Fig 10: Wrong siphon breaker hose routing Check the air vent at regular intervals. Open, clean and lubricate the valve as required. August 2010 / M-SQ6 / EN...
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Page 11: Exhaust System
Fig. 12: Standard exhaust system 1 Exhaust water lock; 2 Exhaust outlet muffler; 3 Exhaust line Ø 40 mm (1 ”); 4 Goose neck; 5 Through-hull exhaust outlet Ø 40 mm (1 ”); 6 Water level. EN / M-SQ6 / August 2010... - Page 12 Ø 1 ” (40 mm) Ø 1 ” Ø 1 ” (40 mm) (40 mm) Figure 14: Only after the exhaust / water separator the exhaust hose may have a length of over 7.5 meter August 2010 / M-SQ6 / EN...
- Page 13 (see figure 12, ref.2). GOED! FOUT! Figure 16: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure EN / M-SQ6 / August 2010...
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Page 14: Digital Diesel Control System (12 Volt)
When a longer generator is ready to use. Refer to fig. 19. distance than 30m / 100ft is required, consult the WhisperPower service department for advice. August 2010 / M-SQ6 / EN... - Page 15 J7 and J18 on the backside of the local control panel. See fig. 22. To do so, remove this bypass connection and then replace it by EN / M-SQ6 / August 2010...
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Page 16: Ac Power System (230 Volt)
It is absolutely essential that each and every circuit in the charger are included in the battery installation kits, art. no. on-board electrical system is properly installed by a 50230210 (70Ah) or 50230220 (160Ah). qualified electrician. August 2010 / M-SQ6 / EN... - Page 17 For safety reasons connect the main ships ground to negative point of the generating set start battery. When a ungrounded DC system or positive grounded DC system is applied the battery negative should not be connected to the main ships ground. EN / M-SQ6 / August 2010...
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Page 18: Installation Specifications
17 Close the sound shield and check the noise level. 18 Stop the generating set and check the engine again for leakages of oil, fuel or water. Installation checklist available website: www.whisperpower.eu. Commissioning form available website: www.whisperpower.eu. August 2010 / M-SQ6 / EN... -
Page 19: Installation Specifications
Fuel inlet and return 8 mm Exhaust hose Ø 40 mm inner Water lock Ø 40 mm Water/gas separator Ø 40 mm Anti shock mounts Included Battery charger (optional) IVO SMART 12/10; 12V / 10 Amps, 230V/50Hz EN / M-SQ6 / August 2010... -
Page 20: Installation Materials
Bend male type with hose connection 1/2x20 50221042 TEE fittings 50230001 Syphon breaker valve 50221001 Male hose connection 3/8x13 50221521 Hose clamps 12-20 mm 50220055 Outboard cooling water hose 12x18.2 mm TOTAL 40230212 AIR VENT KIT 20 mm August 2010 / M-SQ6 / EN... - Page 21 Fig. 22: Installation materials water inlet and air vent * Hose drain should go downwards. Water must flow out freely. Refer to installation manual for proper installation air-vent kit. Faulty installation can cause serious problems EN / M-SQ6 / August 2010...
- Page 22 50230033 Brass through hull fitting 1/1/4x70 50230080 Water exhaust fumes seperator 40-40-40 50201121 Vibration mounting 25x30 mm M8 50211152 Bolt M8x16 50211465 50211405 Washer 50211445 Lock washer TOTAL 50230204 WATER SEPARATOR KIT 40 mm August 2010 / M-SQ6 / EN...
- Page 23 INSTALLATION SPECIFICATIONS M-SQ6 Fig. 23: Installation materials exhaust M-SQ6 EN / M-SQ6 / August 2010...
- Page 24 IVO SMART 12/10 68060100 battery terminal + 68060200 battery terminal – 68456902 isolation cap 68456914 isolation cap 79009005 battery switch 250 Amp 6503002508 cable connectors M8x25 TOTAL 50230210 BATTERY INSTALLATION KIT 70 Ah August 2010 / M-SQ6 / EN...
- Page 25 INSTALLATION SPECIFICATIONS WHISPER 16ULTRA M-SQ6 Fig. 24: Installation materials battery and fuel M-SQ6 Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both. EN / M-SQ6 / August 2010...
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Page 26: Diagrams & Drawings
DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING M-SQ6 Fig 25: Electrical Diagram control wiring M-SQ6 August 2010 / M-SQ6 / EN... - Page 27 1 mm2 DDC > LCP black 1,5 mm2 DDC > LCP 1,5 mm2 DDC > LCP red/green 1,5 mm2 DDC > generator AC output brown 1 mm2 DDC > generator AC output blue 1 mm2 EN / M-SQ6 / August 2010...
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Page 28: Diagram Electronic Governor
DIAGRAMS & DRAWINGS DIAGRAM ELECTRONIC GOVERNOR In addition to the mechanical governor, the M-SQ6 is The electronic governor system contains two parts: standard equipped with an electronic governor. A governor The actuator controls the engine speed. This actuator keeps the speed (RPM=Rotations Per Minute) of the replaces the standard hold solenoid that is on all other engine at a fixed value. -
Page 29: Ac Wiring Diagram 230V / 50Hz
DIAGRAMS & DRAWINGS AC WIRING DIAGRAM 230V / 50HZ Figure 27: Electrical diagram 230 V AC / 50 Hz EN / M-SQ6 / August 2010... -
Page 30: Remote Control Panel Drawings
DIAGRAMS & DRAWINGS REMOTE CONTROL PANEL DRAWINGS Fig. 28: Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole. August 2010 / M-SQ6 / EN... -
Page 31: Dimensions M-Sq6
DIAGRAMS & DRAWINGS DIMENSIONS M-SQ6 Fig. 29: Outer dimensions (mm) M-SQ6 CONNECTIONS M-SQ6: BOX DIMENSIONS M-SQ6: • exhaust: 40 mm • length 80.5 cm • fuel hose: 8 mm • width 52.5 cm • sea water in: 19 mm • height 58.0 cm... - Page 32 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.eu / info@whisperpower.nl...
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