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Summary of Contents for Whisper Power 41108305
- Page 1 INSTALLATION MANUAL M-SQ12 / 16 - Three phase - 1500 RPM - Marine diesel generating set 230/400V-50 Hz Digital Diesel Control WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel.: +31-512-571550 Fax: +31-512-571599 V1.1 July 2016 www.whisperpower.com...
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Page 2: Table Of Contents
CONTENTS CONTENTS INSTALLATION ................................3 General ................................3 Location ................................3 Instructions for optimal sound and vibration insulation ..................3 Ventilation................................4 Connections ............................... 4 1.5.1 Fuel supply ............................7 1.5.2 Cooling .............................. 8 1.5.3 Exhaust system ..........................12 1.5.4 Digital Diesel Control system (12 Volt) .................... -
Page 3: Installation
Use the 41107306 M-SQ12 Three Phase included mounting template to determine the mounting 230V-400V 1500rpm -ungrounded spots. 41108305 M-SQ16 Three Phase 230V-400V 1500rpm WhisperPower generating sets are standard equipped with 41108306 M-SQ16 Three Phase a sound cover. -
Page 4: Ventilation
INSTALLATION directly to the enclosure. With these connections the VENTILATION generating set can be directly connected to an air duct. The generating set normally draws air from the engine Air inlets should be louvered, where appropriate, to protect room. Engine rooms with natural ventilation must have the engine room and to protect the generating set from vent openings of adequate size and location to enable the water spray. - Page 5 INSTALLATION Expansion tank Ø8mm Bypass cooling water out Ø19mm (3/4") Bypass cooling water in Ø19mm (3/4") Exhaust hose Ø51mm Remote control AC power output Fig. 2a: Connections M-SQ12 Three Phase Battery - 25mm² Battery + 25mm² Raw water inlet Ø19mm Fuel in Ø8mm Fuel out Ø8mm Fig.
- Page 6 INSTALLATION Battery - 35mm² Fuel out Ø8mm Fuel in Ø8mm Battery + 35mm² Raw water inlet Ø25.4mm Fig. 3a: Connections M-SQ16 Three Phase Expansion tank Ø8mm Bypass cooling water out Ø25.4mm Bypass cooling water in Ø25.4mm Exhaust hose Ø51mm Remote control AC power output Fig.
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Page 7: Fuel Supply
INSTALLATION The tank will need a filling connection, a return connection 1.5.1 Fuel supply and an air ventilation connection which will require protection against water entry. FUEL TANK Fuel tanks should be made of appropriate material such as Some official regulations do not allow connection points at (stainless) steel or plastic. -
Page 8: Cooling
INSTALLATION 1.5.2 Cooling FUEL LIFT PUMP The generating set itself is equipped with a fuel lift pump; Intercooling is based on a raw water pump, heat therefore the tank can be installed at a lower level than the exchanger and water-injected exhaust. Cooling liquid in generating set. - Page 9 INSTALLATION tank will be drained when the cap on the manifold is taken off. When keel cooling or radiator cooling is applied the Model Minimum inner system will not be pressurised. A cap without release diameter valve should be applied. Refer to the special manual for M-SQ12 Three Phase 19 mm (3/4") these applications.
- Page 10 INSTALLATION INSTALLATION OF THROUGH HULL FITTING SIPHON BREAKER (AIR VENT) It is good practice for yachts to use a hull inlet fitting with When the point of water injection is below the waterline, an integrated strainer (water scoop). For propulsion then -when the engine is stopped -there is a risk that the engines in motorboats the water scoop is often mounted cooling water may enter the engine as a result of...
- Page 11 INSTALLATION Fig. 10: Siphon breaker connected EN / M-SQ12/16 - Three Phase / July 2016...
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Page 12: Exhaust System
INSTALLATION diameter of 51 mm no less, no more-. The exhaust system 1.5.3 Exhaust system Water is injected in the exhaust system of the generating must be installed so that the back pressure inside the set. In this way the cooling water that has passed the heat exhaust does not exceed 0.07 bar (1psi –... - Page 13 INSTALLATION If the through-hull exhaust outlet has to be mounted far SUPER SILENT" EXHAUST SYSTEM In order to reduce the noise level of the generating set to a from the generating set (total length of the exhaust piping minimum, an option to reduce the exhaust noise further from generator to top of goose neck (water separator) is (especially exhaust water splashing) is an exhaust/water more than 3 m), an exhaust/water separator must...
- Page 14 INSTALLATION Fig. 14. If the generating set and the exhaust system have been Do not direct the outlet directly toward the installed correctly, neighbouring boats will not be disturbed water surface. by generating set noise. With the "super silent" exhaust system, generating set noises are almost inaudible.
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Page 15: Digital Diesel Control System (12 Volt)
INSTALLATION One can mount the control panel after drilling a hole in the 1.5.4 Digital Diesel Control system (12 Volt) dashboard using the plastic cover. Refer to the dimensional drawing in paragraph 3.5. DIGITAL DIESEL CONTROL SYSTEM The electrical control system is standard in 12 Volt with negative earth. - Page 16 INSTALLATION automatically when the voltage of this battery drops below Acoustic alarm or warning lamp One can connect an external max. 150 mA relay to a certain setting. generate an acoustic warning or applying a warning lamp Other names for this second battery are “auxiliary battery”, etc.
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Page 17: Ac Power System (230/400 Volt)
INSTALLATION A battery switch may be used to interrupt the positive 1.5.5 AC power system (230/400 Volt) connection. The starter battery is charged by the alternator on the Before working (installation) on the system engine. An additional battery charger will help to keep the read the sections on safety in the user’s battery in good condition when the generating set is not manual. - Page 18 INSTALLATION GROUNDING CABLE The AC alternator windings are not grounded. For the power cable we recommend the use of 5 wire tri- The housing of the alternator and all other metal parts are phase oil resistant cable with a sufficient cross sectional grounded area.
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Page 19: Installation Specifications
INSTALLATION SPECIFICATIONS 2 INSTALLATION SPECIFICATIONS Check all DC connections, check if the battery switch/ GENERAL circuit breaker is closed. Mount the generating set directly, without additional Open the fuel valve. Check if there are no air leaks in vibration dampers, on a solid surface. the fuel supply line, and check if the lift of the fuel is Connect the (sea) water inlet to the strainer. -
Page 20: Installation Specifications
DIAGRAMS & DRAWINGS INSTALLATION SPECIFICATIONS TECHNICAL DATA Model M-SQ12 Three Phase M-SQ16 Three Phase Dimensions lxwxh. 106 x 58 x 63 cm 116 x 58 x 70 cm Weight including sound shield 380 kg 440kg Max. operation angle 25° 25° Remote panel 15 m cable Digital Diesel Control System Starter battery... -
Page 21: Installation Materials
DIAGRAMS & DRAWINGS INSTALLATION MATERIALS WATER INLET KITS article no description dimensions 50230052 Water pickup scoop ¾” 50230042 Lever operated ball valve f/f ¾” 50221004 Male hose connector ¾” × 20 mm 50221503 Hose clamp, stainless 19-29 mm 50220056 Raw water hose 19x28 mm 50221007 Male hose connector... - Page 22 DIAGRAMS & DRAWINGS SYPHON BREAKER KITS article no description dimensions 50230019 Syphon breaker (including valve assembly) 20 mm 50221502 Hose clamp 19-29 mm 50220056 Raw water hose 19 × 28 mm TOTAL 40230273 SYPHON BREAKER KIT 20 mm (¾”) for M-SQ12 Three Phase article no description dimensions...
- Page 23 DIAGRAMS & DRAWINGS WATER SEPARATOR AND WET EXHAUST KITS (51 mm) According to ABYC recommendations all hose connections should be made using double clamps. Maximum torque for hose clamps: 6.0Nm article no description dimensions 50221505 HD hose clamp 50-63 mm 50220035 Marine exhaust hose 51 mm inner...
- Page 24 DIAGRAMS & DRAWINGS FUEL KIT article no description dimensions 50230091 Filter head for fuel strainer/water separator M14 × 1.5 mm 50221618 Parallel male coupling M14 - 8 mm 50221619 Parallel male coupling M14 - 10 mm 50221620 Hose connection, outer cone M16 ×...
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Page 25: Diagrams & Drawings
DIAGRAMS & DRAWINGS 3 DIAGRAMS & DRAWINGS DC WIRING M-SQ12 THREE PHASE Fig. 20: DC wiring diagram M-SQ12 Three Phase EN / M-SQ12/16 - Three Phase / July 2016... - Page 26 DIAGRAMS & DRAWINGS Wiring colours M-SQ12 Three Phase number colour cross section battery > starter motor 25 mm² starter motor > DDC 6 mm² starter motor > LCP 2,5 mm² battery > ground black 25 mm² ground > LCP ground (GND) black 4 mm²...
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Page 27: Dc Wiring M-Sq16 Three Phase
DIAGRAMS & DRAWINGS DC WIRING M-SQ16 THREE PHASE Fig. 21: DC wiring diagram M-SQ16 Three Phase EN / M-SQ12/16 - Three Phase / July 2016... - Page 28 DIAGRAMS & DRAWINGS Wiring colours M-SQ16 Three Phase number colour cross section battery > starter motor 35 mm² starter motor > DDC 6 mm² starter motor > LCP 2,5 mm² battery > ground black 35 mm² ground > LCP ground (GND) black 4 mm²...
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Page 29: Electrical Diagram 230/400 Vac / 50Hz Three Phase (Star Configuration)
DIAGRAMS & DRAWINGS ELECTRICAL DIAGRAM 230/400 VAC / 50HZ THREE PHASE (STAR CONFIGURATION) * WITH RESPECT TO CONNECTING NEUTRAL TO GROUND, REFER TO 2.1.3 IN USER MANUAL Fig 22: Electrical diagram230/400 VAC / 50Hz three phase (star configuration) EN / M-SQ12/16 - Three Phase / July 2016... -
Page 30: Electrical Diagram 230 Vac / 50 Hz Three Phase (Delta Configuration)
DIAGRAMS & DRAWINGS ELECTRICAL DIAGRAM 230 VAC / 50 HZ THREE PHASE (DELTA CONFIGURATION) * WITH RESPECT TO CONNECTING NEUTRAL TO GROUND, REFER TO 2.1.3 IN USER MANUAL Fig 23: Electrical diagram230 VAC / 50 Hz three phase (delta configuration) July 2016 / M-SQ12/16 - Three Phase / EN... -
Page 31: Remote Control Panel Drawings
DIAGRAMS & DRAWINGS REMOTE CONTROL PANEL DRAWINGS Fig. 24: Remote control panel dimensions The remote panel comes in a carton that can be used as a template to drill the mounting hole. EN / M-SQ12/16 - Three Phase / July 2016... -
Page 32: Dimensions M-Sq12 Three Phase
DIAGRAMS & DRAWINGS DIMENSIONS M-SQ12 THREE PHASE Fig. 25: Outer dimensions (mm) M-SQ12 Three Phase CONNECTIONS M-SQ12: BOX DIMENSIONS M-SQ12 • exhaust: 51 mm • length 1060 mm • fuel hose: 8 mm • width 575 mm • sea water in: 19 mm •... -
Page 33: Dimensions M-Sq16 Three Phase
DIAGRAMS & DRAWINGS DIMENSIONS M-SQ16 THREE PHASE Fig. 26: Outer dimensions (mm) M-SQ16 Three Phase CONNECTIONS M-SQ16: BOX DIMENSIONS M-SQ16: • exhaust: 51 mm • length 1160 mm • fuel hose: 8 mm • width 675 mm • sea water in: 25.4 mm •... - Page 34 NOTES NOTES: July 2016 / M-SQ12/16 - Three Phase / EN...
- Page 35 NOTES NOTES: EN / M-SQ12/16 - Three Phase / July 2016...
- Page 36 Kelvinlaan 82, 9207 JB Drachten, Netherlands Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.com / info@whisperpower.com...