Eaton OPTC4 LonWorks User Manual
Eaton OPTC4 LonWorks User Manual

Eaton OPTC4 LonWorks User Manual

Option board for cutler-hammer 9000x drive
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®
LonWorks
Option Board for 9000X Drive
User Manual
New Information
April 2004
MN04003008E
For more information visit: www.eatonelectrical.com

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Table of Contents
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Summary of Contents for Eaton OPTC4 LonWorks

  • Page 1 ® LonWorks Option Board for 9000X Drive User Manual New Information April 2004 MN04003008E For more information visit: www.eatonelectrical.com...
  • Page 3 April 2004 Important Notice – Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
  • Page 4: Table Of Contents

    LonWorks Option Board User Manual April 2004 Table of Contents LIST OF FIGURES ............LIST OF TABLES .
  • Page 5 LonWorks Option Board User Manual April 2004 List of Figures Figure 2-1: Doubly Terminated Bus Topology ........Figure 2-2: Singly Terminated Bus Topology .
  • Page 6: Safety

    LonWorks Option Board User Manual April 2004 Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.
  • Page 7: Warnings And Cautions

    LonWorks Option Board User Manual April 2004 Warnings and Cautions WARNING Internal components and circuit boards are at high potential when the drive is connected to the power source. This voltage is extremely dangerous and may cause death or severe injury if you come into contact with it.
  • Page 8 LonWorks Option Board User Manual April 2004 For more information visit: www.eatonelectrical.com MN04003008E...
  • Page 9: Chapter 1 - General

    ® ® ® Cutler-Hammer 9000X drives from Eaton Electrical can be connected to the LonWorks network using a fieldbus board. The drive can then be controlled, monitored and programmed from the Host system. The LonWorks board shall be installed in slot E on the control board of the drive.
  • Page 10 LonWorks Option Board User Manual April 2004 For more information visit: www.eatonelectrical.com MN04003008E...
  • Page 11: Chapter 2 - Lonworks Option Board Technical Data

    LonWorks Option Board User Manual April 2004 Chapter 2 — LonWorks Option Board Technical Data General Specifications Table 2-1: LonWorks Technical Data Description Specification LonWorks Connections Interface Pluggable Connector (5 mm) Communications Channel type TP/FT-10 Transfer cable Twisted pair Baud rate 78 Kbit/s Environment Ambient operating...
  • Page 12: Physical Media And Wiring

    LonWorks Option Board User Manual April 2004 Physical Media and Wiring LonWorks networks can be implemented on many different physical media. The OPTC4 option board is equipped with an FTT-10A transceiver supporting the Free Topology transformer coupled network, which allows the network wire to be connected as bus, star, loop or combination of these.
  • Page 13: Profiles

    LonWorks Option Board User Manual April 2004 Up to 64 FTT-10 transceiver nodes are allowed per network segment, the individual segments can be connected together by a router. See Table 2-2 for recommended cable types and cable lengths for FTT-10. Even if unshielded cable types are recommended to be used with this type of transceiver, it is still highly recommended to use only shielded cables with adjustable frequency drives .
  • Page 14 LonWorks Option Board User Manual April 2004 For more information visit: www.eatonelectrical.com MN04003008E...
  • Page 15: Chapter 3 - Lonworks Fieldbus Board Layout And Connections

    LonWorks Option Board User Manual April 2004 Chapter 3 — LonWorks Fieldbus Board Layout and Connections The Cutler-Hammer LonWorks Fieldbus Board is connected to the fieldbus through 3-pin pluggable bus connector. The communication with the control board takes place through the standard Interface Board Connector.
  • Page 16: Table 3-2: Grounding The Bus Cable Shield

    LonWorks Option Board User Manual April 2004 Grounding the Bus Cable Shield Directly to the Drive Frame Using the RC-Filter Table 3-2: Grounding the Bus Cable Shield Step Procedure Strip about 2 Inches (50 mm) of the cable as shown in the picture. Leave no more than 1/4 Inch (7 mm) of the data cable outside the terminal block (top) and strip the data cables at about 3/16 Inch...
  • Page 17: Bus Termination Resistors

    LonWorks Option Board User Manual April 2004 Table 3-2. Grounding the Bus Cable Shield, continued Step Procedure If the LonWorks board was detached from the control unit, place it into slot E of the control board (see Page 4-2). Otherwise attach the terminal block.
  • Page 18: Led Indications

    LonWorks Option Board User Manual April 2004 LED Indications The three LED indications next to the connector show the present statuses of the Neuron (green H3), the LonWorks board (yellow H2) and the Fieldbus Module (green H1). From the user’s viewpoint, the first two are the most significant. H3 Neuron Service LED (GREEN) H2 Board Status (YELLOW)
  • Page 19: Table 3-5: Bus Status Led (H1) Green

    LonWorks Option Board User Manual April 2004 Table 3-5: Bus Status LED (H1) GREEN LED Is: Meaning Fieldbus module is waiting for parameters from the drive No external communication Fieldbus module is activated Parameters received and module activated Module is waiting for messages from the bus Blinking very fast Fieldbus module has received a wink request for 5S (once/0.2S)
  • Page 20 LonWorks Option Board User Manual April 2004 For more information visit: www.eatonelectrical.com MN04003008E...
  • Page 21: Chapter 4 - Installation Of Lonworks Option Board

    LonWorks Option Board User Manual April 2004 Chapter 4 — Installation of LonWorks Option Board CAUTION Make sure that the drive is switched OFF before an option or fieldbus board is changed or added. Table 4-1: Installation of LonWorks Option Board Step Procedure 9000X Adjustable Frequency Drive.
  • Page 22 LonWorks Option Board User Manual April 2004 Table 4-1. Installation of LonWorks Option Board, continued Step Procedure Install LonWorks option board in slot E on the control board of the drive. Make sure that the grounding plate (see below) fits tightly in the clamp.
  • Page 23: Board Information Sticker

    LonWorks Option Board User Manual April 2004 Board Information Sticker The LonWorks option board package delivered by the factory includes a sticker (shown below). Please mark the board type (1), the slot into which the board is mounted (2) and the mounting date (3) on the sticker.
  • Page 24 LonWorks Option Board User Manual April 2004 For more information visit: www.eatonelectrical.com MN04003008E...
  • Page 25: Chapter 5 - Start-Up

    LonWorks Option Board User Manual April 2004 Chapter 5 — Start-Up First read the Start-Up chapter in your 9000X AF Drive User Manual. Fieldbus Board Parameters The LonWorks board is commissioned with the control keypad by giving values to appropriate parameters in menu M6 (for locating the expander board menu, see the 9000X AF Drive User Manual).
  • Page 26: Start-Up Test

    LonWorks Option Board User Manual April 2004 Start-Up Test Drive Application Choose Fieldbus (Bus/Comm) for the active control place (see the 9000X AF Drive User Manual). Master Software 1. Write 100.0 1 to nviDrvSpeedStpt. 2. Drive status is RUN and output frequency is 1.00 * nviDrvSpeedScale 3.
  • Page 27: Chapter 6 - Lonworks Interface

    LonWorks Option Board User Manual April 2004 Chapter 6 — LonWorks Interface Features of the LonWorks Interface Direct control of 9000X drive (e.g. Run, Stop, Direction, Speed reference, Fault reset) Full access to all 9000X drive parameters Monitor 9000X drive status (e.g. Output frequency, Output current, Fault code) General Information Node Object:0 Mandatory...
  • Page 28: Figure 6-2: The Adjustable Frequency Motor Drive Object Diagram

    LonWorks Option Board User Manual April 2004 Adjustable Frequency Motor Drive: 6010 Mandatory nviDrvSpeedStpt nvoDrvSpeed SNVT _switch SNVT _levPercent Network Variables nvoDrvCurnt SNVT _amp Optional nviDrvSpeedScale nvoDrvPwr SNVT _lev_percent SNVT _power_kilo Network Variables nvoDrvRunHours SNVT _time_hour Configuration Properties nc50 nciMaxSpeed nc53 nciMinSpeed nc48...
  • Page 29: Input Network Variables

    LonWorks Option Board User Manual April 2004 Input Network Variables Table 6-1: Input Network Variables Function Variable Name SNVT Type Min. Value Max. Value Node Object request nviRequest SNVT_obj_request — — Driver speed setpoint nviDrvSpeedStpt SNVT_switch Driver setpoint speed nviDrvSpeedScale SNVT_lev_percent -163.840% 163.830%...
  • Page 30: Table 6-3: Fault Reset Variable Parameters

    LonWorks Option Board User Manual April 2004 nviRstFault This input network variable provides a fault reset. Setting value 1 for State and a non-zero value for Value will reset an active fault. Default value is 0; 0. Table 6-3: Fault Reset Variable Parameters State Value Command...
  • Page 31: Table 6-5: Grouping Of Id Numbers

    LonWorks Option Board User Manual April 2004 nviParCmd This input network variable is used to read and write the parameters. The parameter addresses are determined in the application. Every parameter and actual value has been given an ID number in the application. The ID numbering of the parameter as well as the parameter ranges and steps can be found in the application manual in question.
  • Page 32: Output Network Variables

    LonWorks Option Board User Manual April 2004 Output Network Variables Table 6-6: Output Network Variables Function Variable Name SNVT Type Min. Value Max. Value Node Object status nvoStatus SNVT_obj_status Drive speed feedback nvoDrvSpeed SNVT_lev_percent -163.840% +163.830% Actual motor current nvoDrvCurnt SNVT_amp 0.0A 3276.7A...
  • Page 33: Table 6-8: Status Word Bit Descriptions

    LonWorks Option Board User Manual April 2004 nvoDrvRunHours This output network variable provides the drive resettable operation time counter for the motor in running hours. The maximum value for used SNVT is 65535 h. On the drive, the value can go much higher. If the counter exceeds the SNVT’s maximum value, the network variable stays at its maximum.
  • Page 34: Network Configuration Variables

    LonWorks Option Board User Manual April 2004 Network Configuration Variables Table 6-10: Network Configuration Variables Function Variable Name SNVT Type Maximum motor speed nciMaxSpeed SCPTmaxSetpoint Minimum motor speed nciMinSpeed SCPTminSetpoint Receive heartbeat time nciRcvHrtBt SCPTmaxRcvTime Send heartbeat time nciSndHrtBt SCPTmaxSndTime Minimum output time nciMinOutTime SCPTminSndTime...
  • Page 35 LonWorks Option Board User Manual April 2004 nciNmlSpeed This configuration property is used to provide the nominal speed of the motor in RPM. This value is necessary to determine the minimum and maximum speeds for the motor, based on the configuration properties nciMinSpeed, nciMaxSpeed (entered as a percentage of nominal speed).
  • Page 36: Process Data

    LonWorks Option Board User Manual April 2004 Process Data Application nviProcessIn1-8 FBProcessDataIn1-8 nviDigitaIn 1 bit 3 FBFixedControlWord nviDigitaIn 2 bit 4 nviDigitaIn 3 bit 5 nviDigitaIn 4 bit 6 nviDigitaIn 5 bit 7 nviDigitaIn 6 bit 10 nviDigitaIn 7 bit 11 nviDigitaIn 8 bit 12 nvoProcessOut1-8...
  • Page 37: Chapter 7 - Fault Tracking

    Device added. Option board added. Reset. Device removed. Option board removed. Reset. Device unknown. Unknown option board. Contact Eaton Electrical Fieldbus fault. The received heartbeat time has Check the installation. expired. If installation is correct contact Eaton Electrical. Slot fault.
  • Page 38 LonWorks Option Board User Manual April 2004 For more information visit: www.eatonelectrical.com MN04003008E...
  • Page 39: Process Data Out

    LonWorks Option Board User Manual April 2004 Appendix A — Process Data Process Data OUT The nodes can read the drive’s actual values using process data variables. Basic, Standard, Local/Remote, Multi-Step, PID control and Pump and Fan control applications use process data as follows: Table A-1: Process Data OUT Values Data Value...
  • Page 40: Table A-4: Pid Control And Pump And Fan Control Applications

    LonWorks Option Board User Manual April 2004 Table A-4: PID Control and Pump and Fan Control Applications Data Value Unit Step Process Data IN1 Reference for PID 0.01% controller Process Data IN2 Actual Value 1 to PID 0.01% controller Process Data IN3 Actual Value 2 to PID 0.01% controller...
  • Page 41 LonWorks Option Board User Manual April 2004 MN04003008E For more information visit: www.eatonelectrical.com...
  • Page 42 LonWorks Option Board User Manual April 2004 For more information visit: www.eatonelectrical.com MN04003008E...
  • Page 44: April 2004

    fluid power systems; electrical power quality, distribution and control; automotive engine air management and fuel economy; and intelligent drivetrain systems for fuel economy and safety in trucks. Eaton has 51,000 employees and sells products in more than 50 countries. For more information, visit www.eaton.com.

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