Eaton Cuttler-Hammer Pow-R-Command 100 Instruction Leaflet
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Eaton Cuttler-Hammer Pow-R-Command 100 Instruction Leaflet

Eaton Cuttler-Hammer Pow-R-Command 100 Instruction Leaflet

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April 2003
Pow-R-Command
TM
(PRC
TM
) 100
Instruction Leaflet
IL01412003
For More Information visit www.cutler-hammer.com

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Summary of Contents for Eaton Cuttler-Hammer Pow-R-Command 100

  • Page 1 April 2003 Pow-R-Command (PRC ) 100 Instruction Leaflet IL01412003 For More Information visit www.cutler-hammer.com...
  • Page 2 Installation Leaflet Pow-R-Command 100 Page 2 Effective: April 2003 Pow-R-Command System Installation Leaflet Notes and Warnings -Read this guide completely and carefully prior to any installation. Failure to follow the instructions or the prescribed procedures may cause severe injury or death and/or damage to the equipment. -All installation and service must be performed by qualified personnel or service technicians.

  • Page 3: Table Of Contents

    Installation Leaflet Pow-R-Command 100 Page 3 Effective: April 2003 Table Of Contents SECTION 1: MOST COMMON CONFIGURATIONS AND DESCRIPTIONS 1-1 POW-R-COMMAND PANELBOARDS 1-2 EXPANSION/CONTROL CABINET 1-3 RELAY PANEL SECTION 2: POWER SUPPLY TERMINATION 2-1 PANELBOARD 2-2 RELAY PANEL, EXPANSION/CONTROL CABINET SECTION 3: LOW-VOLTAGE TERMINATION 3-1 PANELBOARD 3-2 RELAY PANEL, EXPANSION/CONTROL CABINET...

  • Page 4: Section 1: Most Common Configurations And Descriptions

    Installation Leaflet Pow-R-Command 100 Page 4 Effective: April 2003 2) Combining the 5X Controller Chassis, the SECTION 1: MOST COMMON 7X Expansion Chassis accommodates CONFIGURATIONS AND one of the Application Specific Control- DESCRIPTIONS lers which expand the panels capabili- ties. Cutler-Hammer offers a full line of different types of chassis and configurations for For low-voltage device termination, please...

  • Page 5: Expansion/Control Cabinet

    Installation Leaflet Pow-R-Command 100 Page 5 Effective: April 2003 1-2 EXPANSION / CONTROL CABINET An Expansion Cabinet is mounted exter- Power Supply Terminals Cover nally, and in close proximity to a panelboard containing GHBS or BABR breakers. The Power Supply Section expansion cabinet is used in conjunction with a smart panelboard.

  • Page 6: Section 2: Power Supply Termination

    Installation Leaflet Pow-R-Command 100 Page 6 Effective: April 2003 2-2 RELAY PANEL, EXPANSION / CONTROL On the Line Power terminal, connect SECTION 2: POWER SUPPLY CABINET ground wire to the terminal marked: TERMINATION “GND”. Connect neutral wire to the The personnel installing the Relay Panel or the terminal marked: “LO”.

  • Page 7: Section 3: Low-Voltage Termination

    Installation Leaflet Pow-R-Command 100 Page 7 Effective: April 2003 3-1 PANELBOARD All low-voltage (dry closure) devices SECTION 3: LOW-VOLTAGE DEVICE should be terminated on the 7X board TERMINATION In most cases, Application Specific Cards terminal blocks TB1, TB2, and TB3. Terminal will be located in the 7X Expansion Chassis blocks TB1 and TB3 are designated All open areas in the panels are considered...

  • Page 8: Relay Panel, Expansion/Control Cabinet

    Installation Leaflet Pow-R-Command 100 Page 8 Effective: April 2003 3-2 RELAY PANEL, EXPANSION/CONTROL CABINET The Relay Panel and Expansion / Control Cabinet use the same Relay Termination Power Supply Connector Board for low-voltage (dry-contact) device termination. A Relay Panel is used to control loads down-line from a breaker panel not equipped with controllable breakers.

  • Page 9: Controllable Breaker Remote Termination

    Installation Leaflet Pow-R-Command 100 Page 9 Effective: April 2003 3-3 CONTROLLABLE BREAKER REMOTE On the Control Cabinet side, pigtails are On the Panel side, the pigtails are connected TERMINATION connected to the Relay Termination Board to the low-voltage connectors on the back using four pin AMP type connectors.

  • Page 10: Section 4: Application Specific Card Termination

    Installation Leaflet Pow-R-Command 100 Page 10 Effective: April 2003 4-2 Switch Override Controller Contact closure is processed by the SOC SECTION 4: APPLICATION SPECIFIC card, resulting in state control of the load CARDS TERMINATION The Switch Override Controller (SOC) is an Relays / Breakers.

  • Page 11: Universal I/O Module

    Installation Leaflet Pow-R-Command 100 Page 11 Effective: April 2003 4-3 UNIVERSAL I/O MODULE Network/RS-485 Low-Voltage The Universal I/O Model provides general Test Port Digital Outputs purpose low voltage inputs and outputs for special control situations. The Universal I/O Module is mounted either in an external box or in an expansion chassis on a special Low-Voltage carrier board.
  • Page 12 Installation Leaflet Pow-R-Command 100 Page 12 Effective: April 2003 2) Digital inputs – These inputs are always used for digital inputs points. A dry-contact is placed between the input point and the common on the connector (The wetting voltage is approximately 24VDC).

  • Page 13: Low-Voltage Wiring Application

    Installation Leaflet Pow-R-Command 100 Page 13 Effective: April 2003 3) Analog outputs – These points can be used for either digital or analog control. The output is 0-20mA source to the common on the connector. A resistor between the output and the common converts the output to 0-5VDC or 0-10VDC.
  • Page 14 Installation Leaflet Pow-R-Command 100 Page 14 Effective: April 2003 APPLICATION EXAMPLE 1: SOC SWITCH wiring schemes. Either will offer the same Each switch has accompanying control INPUTS functionality they are presented for definition parameters. While these param- purposes of personal preference. The eters will provide function, they should not The following are examples of low-voltage Over-Under example keeps the switches in...
  • Page 15 Installation Leaflet Pow-R-Command 100 Page 15 Effective: April 2003 APPLICATION EXAMPLE 2: FIELD on. The dotted lines imply that the pilot lights SPECIAL NOTE: Notice that the momentary TERMINATING DEVICES DIRECTLY TO are wired together inside the wall-box. As switch is wired to ANALOG IN #1 (UI1). CONTROLLERS shown there are NO current limiting This is because maintained closures during...
  • Page 16 Installation Leaflet Pow-R-Command 100 Page 16 Effective: April 2003 Application Example 3: Touchplate Wiring the Pilot’s as described in this note The Control Definition for positive feedback Switch Application Notes would allow for two modes of operation. would be: The Pilot could act as feedback showing Type: Momentary (ON|OFF) The preceding illustration shows the the resulting state of a remote load.
  • Page 17 Installation Leaflet Pow-R-Command 100 Page 17 Effective: April 2003 APPLICATION EXAMPLE 4: CONNECTING Fire, Security, or other dry-contact by an on-board threshold adjustment. While ENVIRONMENTAL SENSORS DIRECTLY The above illustrates connecting environ- it is not necessary to make all connections TO CONTROLLERS mental sensors directly to an SOC.
  • Page 18 Installation Leaflet Pow-R-Command 100 Page 18 Effective: April 2003 APPLICATION EXAMPLE 5: DIMMING provided to the Cutler-Hammer engineer for The LED provided in this switch is hard- APPLICATIONS WITH THE SOC proper start-up and operation of the wired internally as a night-light. This switch dimming controls.
  • Page 19 Installation Leaflet Pow-R-Command 100 Page 19 Effective: April 2003 APPLICATION EXAMPLE 6: SENSOR - Bottom Push-button: OF ADDITIONAL INTEREST: This example SWITCH CM SERIES OCCUPANCY Type: Momentary (+|-) forgoes the use of the Dimming Cable (HIS SENSOR AND MANUAL DIMMING Input: 1:17I (U11) Digital Mask) 016-4092).
  • Page 20 Installation Leaflet Pow-R-Command 100 Page 20 Effective: April 2003 APPLICATION EXAMPLE 6: OCCUPANCY Nearly all occupancy sensors have integral OF SPECIAL NOTE: If occupancy sensors SENSOR USE GUIDELINES delay timers. These timers delay (keep the AND time schedules are controlling the lights on) for an adjustable period of time same load or group of lights it is strongly Note: Many occupancy sensors, including...

  • Page 21: Section 5: Network Termination

    Installation Leaflet Pow-R-Command 100 Page 21 Effective: April 2003 SECTION 5: NETWORK TERMINATION Network In Terminals Pow-R-Command Network provides global communication between the panels in the system. Each panel is connected to the Network in a daisy-chain. Two connectors are provided in the panel for network in and Network Out network out connections.

  • Page 22: Network Termination

    Installation Leaflet Pow-R-Command 100 Page 22 Effective: April 2003 5-1 NETWORK TERMINATION Note: As mentioned previously, the polarity is an issue when connecting the network 5-1.1 PANELBOARD wiring. The colors in above example are provided for BELDEN 3105A cable. If you For panels containing a 5X-Controller use equivalent cable, the colors might be Chassis, the Network is terminated to the...

  • Page 23: 5-1.2 Relay Panel, Expansion/Control Cabinet

    Installation Leaflet Pow-R-Command 100 Page 23 Effective: April 2003 5-1.2 RELAY PANEL, EXPANSION/ CONTROL CABINET For Relay Panels, the Network is terminated directly on the Relay Termination Board. On the Relay Termination Board, find the terminal marked Main Network. The terminal is marked “IN+”, “IN-“,”SHLD”, “OUT+”, “OUT-“, “SHLD”, “GND”,”GND”.

  • Page 24: Expansion Chassis Network Termination

    Installation Leaflet Pow-R-Command 100 Page 24 Effective: April 2003 5-2 7X EXPANSION CHASSIS NETWORK In the 7X-Expansin Chassis, find the TERMINATION connector marked “LOC NET IN”. The connector is located on the top, right side For Panelboards with a 5X-Controller of the back-plane board.

  • Page 25: Network Repeater

    Installation Leaflet Pow-R-Command 100 Page 25 Effective: April 2003 5-3 NETWORK REPEATER This text is intended as a guideline for the IMPORTANT: The repeater requires external use of repeaters, it is in no way all- power; from either the USC (15 V) or a The EIA RS-485 specification states that inclusive.

  • Page 26: Section 6: Personal Computer Termination

    Installation Leaflet Pow-R-Command 100 Page 26 Effective: April 2003 SECTION 6: PERSONAL COMPUTER TERMINATION Network Connector DB-9 Connector For RS-232 Communications In most cases, the PC will be located in the office, remotely to the system. A Network Power Connector Interface Box (NIB) should be used to communicate between the system and the PC.

  • Page 27: Nib To Modem Connection

    Installation Leaflet Pow-R-Command 100 Page 27 Effective: April 2003 6-3 NIB TO MODEM CONNECTION In some cases it is desirable to connect the Network to modem to provide remote access to the panel Network. A remote PC can then connect to the Network by dialing the phone number associated with the modem.

  • Page 28: Section 7: Controller Addressing

    Installation Leaflet Pow-R-Command 100 Page 28 Effective: April 2003 Begin by launching the Lighting Optimization SECTION 7: CONTROLLER Software management software and log in ADDRESSING to the system as user “admin” and password “admin” Before multiple panels can interact among themselves and the Console, they must be physically wired to the network as described in Section 5.
  • Page 29 Installation Leaflet Pow-R-Command 100 Page 29 Effective: April 2003 STEP 2: The next step requires the RESET button to be pressed on the controller being added (see Figure 7-3 Step 3). If you need help with identifying the controller type or the location of the RESET button please refer to Section 4.

  • Page 30: Addressing Using A Pocket Pc Test Tool

    Installation Leaflet Pow-R-Command 100 Page 30 Effective: April 2003 7-2 ADDRESSING USING A POCKET PC TEST TOOL The most convenient means of adding (addressing) controllers to a network is with the Pocket PC Test Tool. This is a small hand-held device with software duplicating some functionality of the Management Software.
  • Page 31 Installation Leaflet Pow-R-Command 100 Page 31 Effective: April 2003 STEP 7: Tap the “OK button as directed to establish communication with the controller (Figure 7-6). STEP 8: The screen will now change to display the controller data. If the screen does not display the “Modify System”...
  • Page 32 Installation Leaflet Pow-R-Command 100 Page 32 Effective: April 2003 For Additional Assistance, Please Contact Your Cutler-Hammer Representative. © 2003 Eaton Corporation Eaton Corporation All Rights Reserved Cutler-Hammer business unit 1000 Cherrington Parkway Printed In USA Form No. IL01412003 Moon Township, PA 15108...

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