Eaton Cutler-Hammer Durant PRESIDENT Series Installation And Operation Manual
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Eaton Cutler-Hammer Durant PRESIDENT Series Installation And Operation Manual

Three preset 6 digit electronic control
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Durant
PRESIDENT SERIES Model 5886-1400
THREE PRESET 6 DIGIT ELECTRONIC CONTROL

TABLE OF CONTENTS

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INSTALLATION AND OPERATION
MANUAL Number 58860-900-06

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  • Page 1: Table Of Contents

    Durant INSTALLATION AND OPERATION ® MANUAL Number 58860-900-06 PRESIDENT SERIES Model 5886-1400 THREE PRESET 6 DIGIT ELECTRONIC CONTROL TABLE OF CONTENTS General Description Specifications Description of Operating Modes Installation Instructions Installation Instructions/Wiring Operation Scale Factors Serial Communications Troubleshooting Transducers, Accessories and Replacement Parts List...
  • Page 2 The information included herein is believed to be accurate and reliable, however, no responsibility is assume to Cutler Hammer-Eaton Corporation for its use; nor for any infringements of patents or other rights of third parties which may result from its use.

  • Page 3: General Description

    GENERAL DESCRIPTION The Durant Model 5886 is a versatile six-digit, “RESET” key, “FUNCTION” key and “ENTER” key. three-preset, bi-directional count control. The con- The “1” key also serves as the “PRESET 1” key, trol has three sets of transistor outputs (one for the “2”...

  • Page 4: Specifications

    SPECIFICATIONS Figure 2. 5886 Rear Panel The count input circuit provides the user with sev- 5. Count up input with count inhibit input. eral options: 6. High or low speed operation. Low speed oper- 1. Separate add and subtract inputs. ation provides maximum immunity to contact bounce and noise.
  • Page 5 SPECIFICATIONS POWER REQUIREMENTS: Mounting Panel Thickness: 0.58″ (14.7mm) maximum AC Operation: (without optional spacer provided) 115/230 VAC (+10%, -20%) 47 - 63 Hz. .077″ (1.96mm) maximum (with optional spacer provided) DC Operation: 11 - 28 VDC Front panel will provide watertight seal with gasket provided.

  • Page 6: Description Of Operating Modes

    DESCRIPTION OF OPERATING MODES COUNT INPUT RATINGS: 7.5 msec minimum at 13.5 VDC (50,000 ohms to +DC) The count inputs are designed to work with Low State (Logical “0”, sensor on or contact current sinking sensors (open-collector NPN closed) transistor output with or without passive pull- High Speed (Low Speed jumpers not up resistor) or contact closures to DC connected):...
  • Page 7 DESCRIPTION OF OPERATING MODES Transistor Outputs DIAGNOSTIC MODES: ROM Checksum Type: Open collector NPN transistor with RAM Bit Test Zener diode transient surge protection. NVRAM Read/Write Test Load Voltage: 30 VDC maximum NVRAM Store Test Load Current: 300 milliamps maximum per NVRAM Checksum transistor.
  • Page 8 DESCRIPTION OF OPERATING MODES COUNT MODES used, the Double Input must always be connected to DC Common to allow the quadrature signals to The control has five count modes, which are: be decoded. Count with separate add and subtract inputs, Count with direction control input, Count up with Quadrature Input Doubled inhibit control input, Quadrature, and Doubled...
  • Page 9 DESCRIPTION OF OPERATING MODES mode implies that when the “RESET” key is prewired to Output 1 (terminal 8) and relay K2 is pressed or the Reset input is energized, the con- prewired to Output 2 (terminal 9). trol is reset to preset 3; that is, forced to have a Turning Outputs On value equal to the preset 3 value.

  • Page 10: Installation Instructions

    INSTALLATION INSTRUCTIONS selecting the appropriate Function Code (see Fig- when the reset key is released or the reset ure 22). input is de-energized (goes high). In the Sequential mode, each output turns on as 4. Unlatch at Alternate Output specified in Figure 3, only if that output is next in Each output may be programmed to unlatch sequence (see Figure 4).
  • Page 11 INSTALLATION INSTRUCTIONS GENERAL and/or equipment that generate excessive heat. Figure 5 shows recommended cutout and product When mounting, the location selected must pro- details as well as mounting details. vide for adequate air circulation space around the unit. Avoid locating the unit near instruments...
  • Page 12 INSTALLATION INSTRUCTIONS WIRING - GENERAL 5. Tools required are a wire stripper and a small common screwdriver. 1. Disconnect all power before wiring terminals. 6. Refer to the setup chart Figure 6 for terminal 2. Do not use machine power service for 115/230 designations.
  • Page 13 INSTALLATION INSTRUCTIONS TERMINAL ASSIGNMENTS AND FUNCTIONS #8, 9, 12 AND 21 - DC COMMON These terminals are internally connected to the #1 - BYPASS PRESET 1 INPUT negative side of the DC power supply. Connecting this terminal to DC Common causes the counter to ignore Preset 1.
  • Page 14 INSTALLATION INSTRUCTIONS INPUT 1 INPUT 2 COUNT MODE (Term. #14) (Term. #10) Separate add and subtract Subtract counts Add Counts Count up with inhibit control Add counts Inhibit counts Quadrature * Input A Input B Count with up/down control Count input Up/Down control Doubled quadrature* Input A...
  • Page 15 INSTALLATION INSTRUCTIONS at 115 or 230 VAC. For K1 terminal #23 is common Terminal #33 is the negative side of the current to terminal #22(NC) and terminal #24(NO). For K2 loop and #34 is the positive side. When connecting terminal #30 is common to terminal #29(NC) and serial communications between the unit and any terminal #31(NO).

  • Page 16: Installation Instructions/Wiring

    INSTALLATION INSTRUCTIONS/WIRING PANEL MOUNTING 4. Insert the tip of a knife between the paper and the gasket and, while holding the gasket down The panel mounting kit includes: (1) mounting gas- to the unit with the knife, peel off the paper ket, (2) mounting clips and (2) screws.
  • Page 17 INSTALLATION INSTRUCTIONS/WIRING Figure 9. 230 VAC 47/63 Hz Power Connection Figure 10. 12 VDC Power Connection...
  • Page 18 INSTALLATION INSTRUCTIONS/WIRING Figure 11. Count Input Wiring Figure 12. Quadrature Encoder Count Input Wiring...
  • Page 19 INSTALLATION INSTRUCTIONS/WIRING Figure 13. Encoder with Directional Control Count Input Wiring Figure 14. Add and Subtract Count Input Wiring...
  • Page 20 INSTALLATION INSTRUCTIONS/WIRING Figure 15. Remote Reset Wiring Figure 16. Latch Until Contact Closure Wiring...
  • Page 21 INSTALLATION INSTRUCTIONS/WIRING Figure 17. Bypass Preset I Input Wiring Figure 18. Using Transistor Outputs to Drive Loads...
  • Page 22 INSTALLATION INSTRUCTIONS/WIRING Figure 19. Program Inhibit Wiring Figure 20. Serial Communications to Durant Communications Convertor...

  • Page 23: Operation

    OPERATION DISPLAY and followed by 2 digit code, the function to be interrogated or modified is selected. The six-digit numeric display normally indicates the counter value. When presets or functions are The “FUNCTION” key permits the programming of being programmed, the display indicates either the all functions except preset values.

  • Page 24: Scale Factors

    OPERATION STOPPED BEFORE FUNCTION CODE VALUES ARE MODIFIED WHENEVER When shipped from the factory, the control is pro- POSSIBLE. grammed with the Function Codes set as indicated in Figure 21 with asterisks (*). When the user If an invalid Function Code is specified, the control changes the values for any or all of the functions, ignores the selection and displays the current the new values are stored in the nonvolatile mem-...
  • Page 25 OPERATION FUNCTION ENTRY FUNCTION DESCRIPTION CODE CHOICES DECIMAL POINT LOCATION No decimal points are displayed 00000.0 0000.00 000.000 00.0000 0.00000 TRANSISTOR OUTPUT 1 No timeout. Transistor output remains on until TIMEOUT unlatched. 0.01 to Seconds of delay before transistor output 99.99 unlatches.
  • Page 26 OPERATION FUNCTION ENTRY FUNCTION DESCRIPTION CODE CHOICES UNLATCH AT ALTERNATE “Y” Value OUTPUT 2 OUTPUTS (Continued) Output 2 does not unlatch at an alternate Output. Unlatch Output 2 at Output 1. Unlatch Output 2 at Output 3. Unlatch Output 2 at either Output 3 or Output 1. “Z”...
  • Page 27 OPERATION FUNCTION ENTRY FUNCTION DESCRIPTION CODE CHOICES RESET/PRESET MODE Reset mode. Counter is reset to zero when the “RESET” key is pressed or the reset input (terminal # 17) is energized. Preset mode. Counter is reset to the Preset 3 number when the “RESET”...
  • Page 28 OPERATION FUNCTION ENTRY FUNCTION DESCRIPTION CODE CHOICES Count Preset 1 Preset2 COMMUNICATING TYPE (Continued) No Transmission of Count, Preset 1, or Preset “X” Value Preset 3 Scale Factor No Transmission of Preset 3 or Scale Factor. (Model 5886-1400 only) PRINT ON RESET No Print on Reset.
  • Page 29 OPERATION 5. Press the “ENTER” key to store the new data. Any Presets selected in Function code 41 cannot The display blanks temporarily as the control be changed when the Program Inhibit Input is stores the information. If the entry is out of energized (see “Inhibiting Programming Modifica- range for the selected function, the control tions”...
  • Page 30 SCALE FACTORS The Model 5886-1400 Control includes the ability stretch, to make conversions between different to scale incoming counts. This means that for each units of measure (inches to centimeters, for exam- pulse received on the count inputs, a fraction or ple) or to totalize parts produced from multiple part multiple of that pulse is counted.
  • Page 31 SCALE FACTORS must be made since the scale factor is dis- played in the X.XXXX format. The display shows the value as each key is pressed. PULSES RESULT DISPLAY RECEIVED CALCULATED VALUE 5. Press the “ENTER” key to store the new data. 0.0000 The display blanks momentarily as the control 1.2000...
  • Page 32 SCALE FACTORS Thus, when it recycles, a value of 0.6000 counts PULSES RESULT DISPLAY remains. When the next pulse is received, 1.3000 RECEIVED CALCULATED VALUE counts is added and the count value is 1.9000. 0.0000 The “Second Cycle Display” column shows the 0.5000 displayed value for the second cycle.
  • Page 33 SCALE FACTORS PULSES RESULT DISPLAY SECOND CYCLE SECOND CYCLE RECEIVED CALCULATED VALUE RESULT DISPLAY 1.3000 1.9000 2.6000 3.2000 3.9000 4.5000 5.2000 5.8000 6.5000 7.1000 7.8000 8.4000 9.1000 9.7000 10.4000 11.0000 11.7000 12.3000 13.0000 13.6000 14.3000 14.9000 15.6000 16.2000 Figure 25. Pulses Received versus Display Value Using Scale Factor of 1.3000 each successive part grows longer by 0.004 4.
  • Page 34 SCALE FACTORS In the above formula, the Theoretical Distance is inches long. The counter is counting 1200 pulses the distance that would be measured if the mea- and the output of the counter is energized at that suring wheel were new or within design tolerance time.
  • Page 35 SCALE FACTORS Figure 27. Material Stretch Application Again, a 12.00 inch part is desired. A Preset of MEASUREMENT DISPLAY SCALE 12.00 is entered into the control with a scale factor SYSTEM MUST SHOW FACTOR TO of 1.0000 and a sample part is produced. When it MEASURES IN: QUANTITY IN: BE USED:...
  • Page 36 SCALE FACTORS Unit Conversions factor, however. For example, a quadrature shaft encoder which produces 600 pulses per revolution In some cases, the measurement system is set up is used to indicate rotation of a shaft. Usually, rota- to measure in one engineering unit but the parts tion is given in degrees with 360 degrees per revo- made are produced in a different engineering unit.
  • Page 37 SCALE FACTORS It may be desirable in this type of application to and only five parts are made per cycle, the Preset have the Program Inhibit terminal wired to a key- does not need to be adjusted. This is true because lock switch, allowing easier adjustment when the counter checks the preset for each of the five needed.

  • Page 38: Serial Communications

    SERIAL COMMUNICATIONS Several types of information may be transmitted or character is transmitted, either one or two “stop” received by the control. The serial communi- bits are sent to indicate that the character has cations capability allows any combination of count been completely transmitted.
  • Page 39 SERIAL COMMUNICATIONS Figure 29. Organization of Typical Serially Transmitted Character Figure 30. Serial Transmission of a Complete Value, Including “CNT” Label, Value, “CR” and “LF” After the entire value has been transmitted, the the “LF” tells it to advance the paper one line. The control sends two more characters.
  • Page 40 SERIAL COMMUNICATIONS of preset values. Before the value(s) are sent, the If the count value and both preset values are to be control sends an identifier which indicates what transmitted, the count value is always transmitted information is to follow. When the control is con- first, Preset 1 second, Preset 2 third, and Preset 3 nected to a printer, these identifiers are also last.
  • Page 41 SERIAL COMMUNICATIONS the control that a new Preset 1 value is forthcom- transmitted with the other values (see Figure 22). ing. The ASCII character “B” must precede the When the Scale Factor is transmitted, the value is new Preset 2 value. The ASCII character “C” must preceded by the identifying label “SCA”, indicating precede the new Preset 3 value.

  • Page 42: Troubleshooting

    TROUBLESHOOTING GENERAL , , , , Most problems encountered when applying the CAUTION control are due to wiring errors, improperly set Function codes, and sensors which are not cor- BEFORE APPLYING POWER TO THE EQUIP- rectly installed. This section provides guidelines MENT, RECHECK ALL WIRING TO INSURE for the detection and correction of these types of PROPER CONNECTIONS.
  • Page 43 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES REMEDIES Counter accumulates too 1. Electrical noise causing extra counts. 1a. Check sensor lead installation to many counts insure that they are not bundled with other power wiring. 1b. Connect low frequency select terminals (terminals #11 and #13) to DC Common if pulses from the sensor are longer than 1 msec.
  • Page 44 TROUBLESHOOTING CHECK-OUT PROCEDURE Retain the connection between terminals #13 and #12. Decrement the counter until the display indi- If the control does not perform satisfactorily, check cates less than #5”. all connections, proceed through the trouble- shooting chart on the previous pages, and check Preset all function codes for proper set-up according to the table given in Figure 21.
  • Page 45 TROUBLESHOOTING Auto Recycle Bit Test #3 - Non-Volatile RAM Read/Write Bit Test Press the “FUNCTION” key, press “81”, then press #4 - Non-Volatile RAM Store Test “ENTER”. The display should indicate “0”. Press #5 - Non-Volatile RAM 8 Bit Checksum the “1”...
  • Page 46 When the display sequence is finished, the Address units to be repaired to: control shows the count value and the Count indi- cator is lit. Cutler Hammer-Eaton Corporation NOTE Durant Instruments 901 South 12th Street The self-diagnostics should not be per-...

  • Page 47: Transducers, Accessories And Replacement Parts List

    TRANSDUCERS, ACCESSORIES AND REPLACEMENT PARTS LIST TRANSDUCERS Medium Duty Shaft Heavy Duty Shaft Encoder Encoder Single Channel - 38150- Single Channel - 48370- Quadrature - 38151-XXX Quadrature - 48371-XXX 60, 100, 120 and 600 PPR are stocked ratios for encoders Any number from 001 to 600 is available.
  • Page 48 TRANSDUCERS, ACCESSORIES AND REPLACEMENT PARTS LIST ACCESSORIES Serial to Parallel BCD Communications Convertor 58801-410 The Serial to Parallel BCD Communications Convertor (SPCC) is a serial to parallel BCD adapter which provides a means of interfacing a Durant counter to a ladder logic based Programmable Control. The SPCC converts the serial data from the counter’s 20ma current loop to eight digits of binary coded decimal data for use by the Programmable Control.
  • Page 49 TRANSDUCERS, ACCESSORIES AND REPLACEMENT PARTS LIST Timer Module 48160-440 The Durant Timer Module, 48160-440, provides a series of timed output pulses at a rate selectable by the user. The selection is made by setting a DIP switch located on the side of the module. A variety of pulse rates, from 1,000 pulses per second to 10 pulses per minute, can be set on the switch.
  • Page 50 TRANSDUCERS, ACCESSORIES AND REPLACEMENT PARTS LIST REPLACEMENT PARTS Replacement Relay Mounting clip Eaton No: 38133-202 48433-200 Aromat No: JW1FEN-B-DC5V Screw 29801-187 Front Panel Front Panel Spacer Gaskets Adapter to JIC enclosures All Controls All Controls 28720-216 3882-0400 Totalizer (5881-0400) Totalizer (5881-0400)
  • Page 51 Cutler-Hammer Printed in U.S.A. 901 South 12th Street Watertown, WI 53094 920-261-4070 . 800-540-9242 . FAX 920-261-9097...

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