Eaton COOPER POWER Series Manual
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Eaton COOPER POWER Series Manual

Eaton COOPER POWER Series Manual

Form microprocessor-based pole mount recloser control
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Reclosers
MN280082EN
Form 6-LS microprocessor-based pole mount
recloser control installation and operation instructions
For Type F6-PA-LS Control and Type F6-PB-LS Control.
F6-PA-LS applies to Form 6-LS control for use with W, VS, and auxiliary-powered NOVA reclosers.
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F6-PB-LS applies to Control-Powered NOVA Form 6-LS control for use with control-powered reclosers.
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COOPER POWER
Effective July 2018
Supersedes May 2017
F6 Recloser Control
COOPER POWER
SERIES
SERIES

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  • Page 1 COOPER POWER Reclosers SERIES Effective July 2018 MN280082EN Supersedes May 2017 Form 6-LS microprocessor-based pole mount recloser control installation and operation instructions For Type F6-PA-LS Control and Type F6-PB-LS Control. F6-PA-LS applies to Form 6-LS control for use with W, VS, and auxiliary-powered NOVA reclosers. ●...
  • Page 2 CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to...

  • Page 3: Table Of Contents

    Contents DISCLAIMER OF WARRANTIES AND LIMITATION TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 OF LIABILITY .

  • Page 4: Safety For Life

    FOR LIFE FOR LIFE Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service.

  • Page 5: Product Information

    ANSI standards must be disconnected prior to shipping or storing the control. Eaton Cooper Power series reclosers are designed and tested in accordance with the following ANSI standards: C37 .60 and C37 .85 and ANSI Guide C37 .61. When shipped from the factory, the battery source...
  • Page 6 Form 6-LS microprocessor-based pole mount recloser control Battery replacement and disposal IMPORTANT The 24 VDC control battery has a life expectancy of four If the the control shuts down due to low battery voltage years. It is recommended that the battery be replaced after before AC power is restored, and the connected energized four years or if the battery fails a battery test - whichever recloser is CLOSED;...

  • Page 7: Form 6-Ls Recloser Control Description

    Form 6-LS microprocessor-based pole mount recloser control FORM 6-LS recloser control description Description The Form 6-LS pole-mount microprocessor-based recloser control includes extensive auto-reconfiguration system protection functionality, including phase, ground, and negative sequence overcurrent protection, over/ underfrequency, and voltage protection, directionality, sensitive ground fault, and sync check.

  • Page 8: Control Front Panel

    Form 6-LS microprocessor-based pole mount recloser control Energizing the trip circuit connects the supply to the Upon expiration of this reclosing interval-delay, a closing trip solenoid to open the recloser. signal is issued from the control, closing the recloser, and selecting the time-current characteristics for the Upon opening, the control starts timing on the first second trip operation (TCC2).

  • Page 9: Programming Panel

    Form 6-LS microprocessor-based pole mount recloser control CONTROL OK A PHASE FAULT ALARM A PHASE VOLTAGE X PHASE VOLTAGE CONTROL POWER B PHASE FAULT ABOVE MIN TRIP B PHASE VOLTAGE Y PHASE VOLTAGE LED Indicators CONTROL LOCKOUT C PHASE FAULT C PHASE VOLTAGE Z PHASE VOLTAGE RECLOSER OPEN...
  • Page 10 Form 6-LS microprocessor-based pole mount recloser control otee: The LCD display panel contrast is field-adjustable to directly above one of the four LCD menu function keys, the user can press the key to accept/select the command. allow for various mounting heights and applications. Press the MENU key and then press the (+) or (–) The four LCD menu function keys are as follows: key to increase or decrease the contrast.
  • Page 11 Form 6-LS microprocessor-based pole mount recloser control RECLOSER OPEN: The green LED indicates the recloser is A PHASE FAULT, B PHASE FAULT, C PHASE FAULT: The red in the open position. LEDs indicate A, B, and/or C phase current was either the maximum phase current or within 20% of the maximum RECLOSER CLOSED: The red LED indicates the recloser is when a trip signal was issued.

  • Page 12: Operating Panel

    Form 6-LS microprocessor-based pole mount recloser control HOT LINE TAG ON/OFF toggle switch and Activating the LS RESET one-touch function key resets the LS function and illuminates these LEDs (if voltage LED indicator is present). WARNING FREQUENCY TRIP: Indicates the recloser tripped due to an under or over frequency condition.
  • Page 13 Form 6-LS microprocessor-based pole mount recloser control otee: When the Close Circuit Disable fuse is removed, the trip circuit remains active and will trip per the programmed time current curve for a COOPER POWER SERIES faulted condition. TRIP CLOSE CLOSE One-touch function keys CIRCUIT DISABLE HOT LINE TAG...

  • Page 14: Control Features

    Form 6-LS microprocessor-based pole mount recloser control SUPERVISORY OFF Control security When the SUPERVISORY OFF red indicator is illuminated, The Form 6-LS control has multiple customer-programmable supervisory commands are blocked. Supervisory functions security codes to limit control programming and viewing through the back panel serial communication ports and the function access to authorized personnel.
  • Page 15 Form 6-LS microprocessor-based pole mount recloser control Sequence coordination Metering Sequence Coordination eliminates nuisance tripping through The control provides instantaneous and/or demand metering trip coordination. It allows the control to step through with programmable integration intervals for the following selected operations in the operating sequence without functions: tripping.
  • Page 16 Form 6-LS microprocessor-based pole mount recloser control Discrete SCADA communications Above Minimum Trip for Phase, Ground, and Sensitive ● ● Ground Fault The control provides five configurable output status contacts and three configurable input control contacts as Single- and Three-Phase Overvoltage ●...

  • Page 17: Communications

    Form 6-LS microprocessor-based pole mount recloser control Directional Manual close delay Directional functionality is included to maintain system Manual Close Delay provides a delay from the time that the coordination from multiple sources, as well as circuit manual CLOSE button is pushed to the time the manual reconfiguration for each profile.
  • Page 18 Form 6-LS microprocessor-based pole mount recloser control Guide , Section 4: Schemes, Communicating with the back panel serial communication port (provided the back panel Form 6 Control, for Ethernet Configuration information. RS-232 port or the Ethernet optional communications board is not configured to be ProView protocol).

  • Page 19: Installation Procedure

    Reclosers equipped with Type B sensing CTs are compatible with all Eaton Cooper Power series recloser otee: Initial programming of the control is the responsibility controls (Form 2, Form 3, Form 3A, Form 4A, Form 4C,...

  • Page 20: Duty Cycle Monitor

    See Table 3 for available Form 6 recloser control Cable Lengths for Eaton Cooper Power series reclosers. Table 3 . Available Form 6 control cable lengths for Eaton Cooper Power series reclosers Recloser Type Gauge...

  • Page 21: Mounting The Control

    Form 6-LS microprocessor-based pole mount recloser control Mounting the control Grounding the Control WARNING WARNING This equipment is not intended to protect human Hazardous voltage . Recloser and control must life . Follow all locally approved procedures and safety be solidly grounded . Follow all locally approved practices when installing or operating this equipment .
  • Page 22 Form 6-LS microprocessor-based pole mount recloser control SHACKLE DIAMETER .177-295" SHACKLE DIAMETER .295-.394" (1.25) 16 (.63) Dia. (12.25) Mounting Holes (2) Lifting RS-232 Lugs CONTROL OK A PHASE FAULT ALARM A PHASE VOLTAGE X PHASE VOLTAGE CONTROL POWER B PHASE FAULT ABOVE MIN TRIP B PHASE VOLTAGE Y PHASE VOLTAGE...

  • Page 23: Grounding With A Local Supply Voltage Transformer

    Form 6-LS microprocessor-based pole mount recloser control Grounding with a local supply voltage transformer; 4-Wire Multi-Grounded Systems 4-wire multi-grounded IMPORTANT Installation of a Form 6-LS pole mount recloser control with a remote supply voltage transformer must include the In pole-mounted applications, a ground connection must following: be made between the recloser, transformer, recloser control, and SCADA equipment for proper protection of the...

  • Page 24: Grounding With A Remote Supply Voltage Transformer

    Form 6-LS microprocessor-based pole mount recloser control Grounding with a remote supply voltage transformer; IMPORTANT 4-wire multi-grounded In pole-mounted applications, a ground connection must Installation of a Form 6-LS pole mount recloser control with be made between the recloser, transformer, recloser a remote supply voltage transformer must include control, and SCADA equipment for proper protection of the the following:...

  • Page 25: Customer Connections For Ac Power To Form 6-Ls Control

    Form 6-LS microprocessor-based pole mount recloser control Customer connections for AC power to Form 6-LS Incoming AC power is routed to the Power Supply / Battery Charger Board. While this board is designed to accept either control 120 VAC or 240 VAC through a selector switch located directly on the board (Figure 12), the Form 6-LS control DANGER must be set for 120 VAC incoming power.
  • Page 26 Form 6-LS microprocessor-based pole mount recloser control Loop scheme operation only, and is connected to B and Y phases on TB8 as Source I and Source II respectively. Transfer relay output The Form 6-LS control is equipped with a transfer relay to contacts connect to TB7 .
  • Page 27 Form 6-LS microprocessor-based pole mount recloser control Figure 14 . Typical tie application with junction box accessory . Six single-phase transformer connection, wye configuration only (TB8 terminal block connection) INSTALLATION AND OPERATION INSTRUCTIONS MN280082EN July 2018...
  • Page 28 Form 6-LS microprocessor-based pole mount recloser control Figure 15 . Typical sectionalizer application, no junction box . Three-Phase Transformer Connection, Wye configuration only (TB8 Terminal Block Connection) INSTALLATION AND OPERATION INSTRUCTIONS MN280082EN July 2018...
  • Page 29 Form 6-LS microprocessor-based pole mount recloser control Standard default supervisory input control and Table 5 . Ratings table for output status contacts co1 output status contacts through co12 (resistive load – pickup time 8 ms, dropout 15 ms) Standard customer connections TB1 and accessory customer connections are TB3 and TB4.
  • Page 30 Form 6-LS microprocessor-based pole mount recloser control NOTICE IMPORTANT External leads must be shielded and the shield must Shielding and Surge Protection of Supervisory Cables be grounded at both ends . Terminate each lead with All supervisory operation and control monitor leads must be a 320 VAC, 150 Joules metal oxide varistor (MOV), or protected within shielded cables.
  • Page 31 Form 6-LS microprocessor-based pole mount recloser control Figure 17 . Form 6-LS control discrete interface board accessory default supervisory input control and output status contacts INSTALLATION AND OPERATION INSTRUCTIONS MN280082EN July 2018...
  • Page 32 Form 6-LS microprocessor-based pole mount recloser control FORM 6-LS CONTROL SHIELD Customer Wiring 28 VDC Whetting Voltage Terminals Factory-Supplied 28 VDC Whetting Voltage — Customer Wiring REMOTE Supervisory Trip and Lockout Supervisory Close Remote Trip and Lockout Recloser 12 CO1 Status *Contacts shown with recloser in...

  • Page 33: Before Placing The Control And The Recloser Into Service

    Form 6-LS microprocessor-based pole mount recloser control Rear panel RS-232 communication port pin Before placing the control and the recloser assignments into service Table 7 indicates the pin assignments for the rear panel CAUTION RS-232 communication port (Figure 20). Refer to Figure 19 for pin identification. Refer to Communication protocols Equipment misoperation .

  • Page 34: Using Removable Inserts

    Form 6-LS microprocessor-based pole mount recloser control Using removable inserts otee: This message will appear on the programming panel LCD display: ----TESTING---- NOTICE The battery test results will display in the battery metering menu. Control damage . De-energize both AC and DC power prior to removing or installing any internal connections otee: With AC disconnected and the battery supplying...

  • Page 35: Accessories

    Accessories Change the existing label or slide in a new label with the name of the programmed option. These accessories are available. Contact your Eaton An electronic label template is included on the ProView representative for additional information. application software CD and can be accessed through...

  • Page 36: 120 Vac Gfi Duplex Outlet

    Refer to Table 9. Cabinet ordering accessories Contact your Eaton representative for any additional voltage AISI 304 stainless steel cabinet construction ● ●...

  • Page 37: Communication Board Accessories

    Additional network, or other communication devices. The following accessories are being continuously developed. Contact your options are available: Eaton representative for the latest information regarding No auxiliary communication card installed (standard) particular media and communication protocol support. ●...
  • Page 38 (TX) ports operating at 820nm. Typical transmission distance is 2000m with 62.5/125µm multi-mode fiber. Consult your Eaton representative for availability of long haul solutions. Link communication speed is controlled through software and can be set at: 1200, 2400, 4800, 9600, 19.2k, and 38.4k.

  • Page 39: Testing

    Form 6-LS microprocessor-based pole mount recloser control Standard (No Communication Option) RS-485 Communication Serial Fiber RS-485 C NON-ECHO IRIG-B IRIG-B IRIG-B Default J4 – ETHERNET – J3 J4 – ETHERNET – J3 J4 – ETHERNET – J3 J4 – ETHERNET – J3 Primary Ethernet Interface...

  • Page 40: Remove The Control From Service

    Form 6-LS microprocessor-based pole mount recloser control Remove the control from service LCD Display METERING IMPORTANT SETTINGS RESET OPER TARGETS COUNTER LAMP TEST Key Disconnect switches for AC sensing and power connections are necessary to isolate the Form 6 control for testing and ALARMS EVENTS MENU...

  • Page 41: Preliminary Testing With No Ac Available

    Form 6-LS microprocessor-based pole mount recloser control IMPORTANT While the Form 6 control is powered in this manner, the C + – RS-485 CO2 CO3 CO4 CI2 CI3 SS1 control battery is being continuously discharged. When J1-RS-232 the battery voltage drops to 22 VDC, the control will automatically power down.

  • Page 42: Closing The Recloser During Testing

    Form 6-LS microprocessor-based pole mount recloser control Closing the recloser during testing high-side rating equal to the voltage rating of the recloser (Figure 33). A 75 kVA transformer of the proper voltage rating with an impedance drop of approximately 3% is Electrical closing –...
  • Page 43 Form 6-LS microprocessor-based pole mount recloser control Electrical closing – motor-operated low voltage Variable 115Vac Autotransformer closing solenoid/NOVA reclosers (10 Amp) 600:5 WARNING Recloser BCT ON 600:5 Tap Hazardous voltage . Solidly ground all equipment . Failure to comply can result in death, severe personal injury, and equipment damage .
  • Page 44 Form 6-LS microprocessor-based pole mount recloser control SENSING CTs (3) NOTICE Equipment damage . Do not turn the manual closing tool more than one-quarter turn clockwise . Forcing the tool beyond the mechanism stop may shear the pin on the closing shaft of the recloser .

  • Page 45: Battery Test And Charging Procedures

    Form 6-LS microprocessor-based pole mount recloser control Battery test and charging procedures Press the F4 button to test the battery. The battery test results will display in the battery metering menu. Voltage should be between 25–31 VDC with the Test procedure for installed battery otee: higher voltage at colder temperatures.

  • Page 46: Return The Control To Service

    Form 6-LS microprocessor-based pole mount recloser control Battery charging If it is not possible to charge the battery with the control’s built-in charger, a KME5-60-1 (120 VAC) portable bench type battery charger kit is available, which includes the KA43ME7001 Battery Charger (Figure 36) and the KME5-325-1 Adapter Cable.

  • Page 47: Recloser Vtc Interface

    Form 6-LS microprocessor-based pole mount recloser control Recloser VTC interface Plug in the control battery. otee: The Form 6-LS control will not power up until Control-Powered Type NOVA reclosers with serial numbers AC power is applied. 100,000 and above, as listed in Table 13, require a VTC-ready control.

  • Page 48: Additional Information

    Replacement kits for the Form 6-LS control are available through the factory Service Department. To order these kits, refer to the Replacement Parts price list for catalog numbers and pricing. Contact your Eaton representative for additional information and order procedures. Factory-authorized service centers...
  • Page 49 Form 6-LS microprocessor-based pole mount recloser control This page intentionally left blank. INSTALLATION AND OPERATION INSTRUCTIONS MN280082EN July 2018...
  • Page 50 Form 6-LS microprocessor-based pole mount recloser control This page intentionally left blank. INSTALLATION AND OPERATION INSTRUCTIONS MN280082EN July 2018...
  • Page 51 Form 6-LS microprocessor-based pole mount recloser control This page intentionally left blank. INSTALLATION AND OPERATION INSTRUCTIONS MN280082EN July 2018...
  • Page 52 Waukesha, WI 53188 United States Eaton.com/cooperpowerseries © 2018 Eaton All Rights Reserved Printed in USA Eaton is a registered trademark. For Eaton’s Cooper Power series product Publication No. MN280082EN information KA2048-629 REV 04 call 1-877-277-4636 or visit: All trademarks are property www.eaton.com/cooperpowerseries.

This manual is also suitable for:

Form 6-lsF6-pa-lsF6-pb-ls

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