Page 1 Operating Instructions...
Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2016...
Page 3: Table Of Contents
Quick functions on the push buttons ........... 59 4.11.1 Quick functions on the push buttons (Classic) ........59 4.11.2 Quick functions on the push buttons (Eco).......... 61 4.11.3 Transferring a button function to the favorite button (Classic only) ..62 Operating Instructions 967 - 02.0 - 11/2016...
Page 4 Setting the operating pressure ............104 7.11 Checking the lubrication ..............105 7.12 Performing a test run ................. 105 Decommissioning ................107 Disposal ................... 109 Troubleshooting ................111 10.1 Customer Service ................111 Operating Instructions 967 - 02.0 - 11/2016...
Page 5 Table of Contents 10.2 Messages of the software ..............112 10.2.1 Information messages ............... 112 10.2.2 Error messages ................. 117 10.3 Errors in sewing process ..............121 Technical data ................. 123 Appendix ..................125 Operating Instructions 967 - 02.0 - 11/2016...
Page 6 Table of Contents Operating Instructions 967 - 02.0 - 11/2016...
Page 7: About These Instructions
Specifically, the chapter Setup ( p. 87) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions 967 - 02.0 - 11/2016...
Page 8: Representation Conventions - Symbols And Characters
Lists are marked by bullet points.  Result of performing an operation Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions 967 - 02.0 - 11/2016...
Page 9: Other Documents
Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and national regulations. The proper use of the built-in components is described in the corresponding manu- facturer's instructions. Operating Instructions 967 - 02.0 - 11/2016...
Page 10: Liability
Leave machines, equipment and packaging material in the con- dition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 967 - 02.0 - 11/2016...
Page 11: Safety
The power plug may only be assembled to the power cable by qualified specialists. Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 967 - 02.0 - 11/2016...
Page 12: Signal Words And Symbols Used In Warnings
Signal words Signal words and the hazard they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, fatal or serious injury will result WARNING (with hazard symbol) If ignored, fatal or serious injury can result Operating Instructions 967 - 02.0 - 11/2016...
Page 13 If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions 967 - 02.0 - 11/2016...
Page 14 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 967 - 02.0 - 11/2016...
Page 15 CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 967 - 02.0 - 11/2016...
Page 16 Safety Operating Instructions 967 - 02.0 - 11/2016...
Page 17: Machine Description
(15) - Oil level indicator (6) - Thread tensioner (16) - Handwheel (7) - Thread clamp** (17) - Control panel OP1000 (8) - Sewing feet with needle (18) - Reel stand (9) - Cover Operating Instructions 967 - 02.0 - 11/2016...
Page 18 (16) - Adjusting wheel for the longer (6) - Thread tensioner stitch length* (7) - Thread clamp** (17) - Oil level indicator (8) - Sewing feet with needle (18) - Handwheel (9) - Cover (19) - Reel stand Operating Instructions 967 - 02.0 - 11/2016...
Page 19 (12) - Sewing lamp transformer*** *) Only subclasses in Classic model **) Optional equipment, not included with the Classic subclass unless requested ***) Lighting can be ordered separately for the Eco equipment option Operating Instructions 967 - 02.0 - 11/2016...
Page 20: Proper Use
DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions 967 - 02.0 - 11/2016...
Page 21: Declaration Of Conformity
Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions 967 - 02.0 - 11/2016...
Page 22 Machine description Operating Instructions 967 - 02.0 - 11/2016...
Page 23: Operation
Complete the following steps in preparation of sewing before starting to work: • Inserting/changing the needle • Threading the needle thread • Inserting and winding on the hook thread • Setting the thread tension Operating Instructions 967 - 02.0 - 11/2016...
Page 24: Switching On And Off The Machine
 LEDs (1) and (3) illuminate. Switching off the machine To switch off the machine: Press the main switch (4) on the control (2) to position 0.  LEDs (1) and (3) turn off. Operating Instructions 967 - 02.0 - 11/2016...
Page 25: Inserting/Changing The Needle
If using a different needle system, you need to adjust the height of the needle bar ( Service Instructions). Disturbance Disturbance after inserting a thinner needle: • Missing stitches • Thread damage Operating Instructions 967 - 02.0 - 11/2016...
Page 26 2. Loosen the screws (2). 3. Pull the needle (3) down and out. 4. Insert the new needle. Important Align the needle in such a way that the groove (4) faces the hook. Tighten the screws (2). Operating Instructions 967 - 02.0 - 11/2016...
Page 27: Threading The Needle Thread
To thread the needle thread: Switch off the machine. Fit the thread reel on the reel stand (5). Loosen the nut (4). Set the tube (6) to the height specified above. Operating Instructions 967 - 02.0 - 11/2016...
Page 28 ② ⑥ ③ ④ ⑤ (1) - Thread guide (5) - Thread tension spring (2) - Additional tensioner (6) - Pre-tensioner (3) - Main tensioner (7) - Thread guide (4) - Thread guide Operating Instructions 967 - 02.0 - 11/2016...
Page 29 (8) - Thread lever (13) - Thread guide (9) - Thread guide (14) - Thread guide on the (10) - Thread guide Needle bar (11) - Thread clamp (15) - Needle eye (12) - Thread guide Operating Instructions 967 - 02.0 - 11/2016...
Page 30 20. Feed the needle thread through the needle eye (15) from the left. To ensure proper sewing, the needle thread should be at least 70 mm long. Information The thread clamp (11) is part of the optional equipment and can be supplied on request. Operating Instructions 967 - 02.0 - 11/2016...
Page 31: Winding The Hook Thread
Fit the thread reel on the reel stand (6). Loosen the nut (5). Set the tube (1) to the height specified above. Turn the tube so that the opening (4) faces the thread guide (3). Tighten the nut (5). Operating Instructions 967 - 02.0 - 11/2016...
Page 32 Feed the hook thread clockwise through the thread tension plate (9). Feed the hook thread through thread guide (8). Clamp the hook thread under the thread-pulling knife (7) and tear off the protruding remaining thread. Operating Instructions 967 - 02.0 - 11/2016...
Page 33 Winding stops auto- matically as soon as the bobbin is full. It is possible to wind during sewing or when the sewing process is stopped. Operating Instructions 967 - 02.0 - 11/2016...
Page 34: Changing The Bobbin
(3) - Control panel OP1000 (2) - Cover To change the bobbin: Press the F button on the OP1000 control panel (3).  The machine rotates automatically to the position necessary for the bobbin change. Operating Instructions 967 - 02.0 - 11/2016...
Page 35 Fig. 14: Changing the bobbin (3) ⑩ ⑨ ⑤ ⑥ ⑦ ⑧ (5) - Bobbin case (8) - Slot (6) - Slot (9) - Bobbin (7) - Thread tension spring (10) - Driver hole Operating Instructions 967 - 02.0 - 11/2016...
Page 36: Thread Tension
If the tension of needle thread and hook thread is identical, the thread interlacing lies in the middle of the sewing material. Set the needle thread tension so that the desired seam pattern is achieved with the lowest possible tension. Operating Instructions 967 - 02.0 - 11/2016...
Page 37: Setting The Needle Thread Tension
To set the needle thread tension: Turn the adjusting wheel to the desired tension. • To increase the tension: Turn the adjusting wheel clockwise • To reduce the tension: Turn the adjusting wheel counter- clockwise Operating Instructions 967 - 02.0 - 11/2016...
Page 38 • Shorter initial thread: Turn the adjusting wheel clockwise • Longer initial thread: Turn the adjusting wheel counter- clockwise  The length of the initial thread should be approx. 60 - 80 mm. Operating Instructions 967 - 02.0 - 11/2016...
Page 39 The additional tensioner (1) must always be set lower than the main tensioner (2). Disturbance Due to excessively high tension: • Ruffling on the seam • Thread breaking • The needle thread pops out of the tensioning plate Operating Instructions 967 - 02.0 - 11/2016...
Page 40: Setting The Hook Thread Tension
Set a sufficient hook thread tension or reduce the sewing speed. The hook thread tension has been set to 350 to 400 cN at the factory (1 cN = 1 g). Operating Instructions 967 - 02.0 - 11/2016...
Page 41 (1) as possible. Turn the adjusting screw (2). • Increase the hook thread tension: Turn the adjusting screw (2) clockwise • Reduce the hook thread tension: Turn the adjusting screw (2) counterclockwise Operating Instructions 967 - 02.0 - 11/2016...
Page 42: Setting The Needle Thread Regulator
Move the needle thread regulator to the desired position (4). Press the needle thread regulator against the opening direction (3) to lock it. Check the setting of the needle thread regulator by sewing. Operating Instructions 967 - 02.0 - 11/2016...
Page 43: Positioning The Needle
(2) - Belt cover To position the needle manually: Use the hand lever (1) to lift the sewing feet and remove the existing sewing material. Turn the handwheel (3) until the desired position has been reached. Operating Instructions 967 - 02.0 - 11/2016...
Page 44 Turn handwheel (3) or (4) until the desired position has been reached. Important The proper direction of rotation is counterclockwise. The position is indicated by the scale on the handwheel and an arrow marking on the belt cover (2). Operating Instructions 967 - 02.0 - 11/2016...
Page 45: Positioning The Needle Semi-Automatically
 The electronic handwheel (1) is inactive. Press the pedal (2) or turn the handwheel (3).  The electronic handwheel (1) is active. Turn the electronic handwheel (1) until the needle has reached the desired position. Operating Instructions 967 - 02.0 - 11/2016...
Page 46: Positioning The Needle Automatically
Fig. 23: Positioning the needle automatically ① ③ ② (1) - Electronic handwheel (3) - Handwheel (2) - Pedal To position the needle automatically: Switch on the machine.  The electronic handwheel (1) is inactive. Operating Instructions 967 - 02.0 - 11/2016...
Page 47: Sewing Feet
Do not reach under the sewing feet. NOTICE Property damage may occur! Possible collision with the needle bar. Before lifting the sewing feet, set the needle bar to the top or bottom dead center. Operating Instructions 967 - 02.0 - 11/2016...
Page 48: Lifting The Sewing Feet Electropneumatically
The sewing feet remain up as long as the pedal is set to position -1. Press the pedal to position -2.  The machine stops, the thread cutter is activated, and the sewing feet are raised. Operating Instructions 967 - 02.0 - 11/2016...
Page 49: Lifting The Sewing Feet Manually
Turn the lever to position 2 (3).  The sewing feet are raised by 20 mm. Lowering the sewing feet To lower the sewing feet: Turn the lever to position 0 (1).  The lock is canceled. Operating Instructions 967 - 02.0 - 11/2016...
Page 50: Setting The Sewing Foot Pressure
• Sewing feet impressions on the sewing material Excessively low sewing foot pressure: • Slipping of the sewing material Fig. 26: Setting the sewing foot pressure ① ② ③ (1) - Adjusting wheel (3) - Auxiliary spring (2) - Counternut Operating Instructions 967 - 02.0 - 11/2016...
Page 51 ALWAYS hold the sewing feet in place at the lower position. Unscrew the adjusting wheel (1). Insert the auxiliary spring (3). Screw in the adjusting wheel (1) and set the desired sewing foot pressure. Operating Instructions 967 - 02.0 - 11/2016...
Page 52: Setting The Sewing Foot Stroke
• increased noise level • the machine is damaged by the excess stress Excessively low sewing foot stroke: • Stitch shortening • Hindered transport of the sewing material • Damage to the sewing material Operating Instructions 967 - 02.0 - 11/2016...
Page 53 (2) - Adjusting wheel for the elevated Sewing foot stroke Sewing foot stroke To set the sewing foot stroke: Turn the desired adjusting wheel. • Increase sewing foot stroke: turn clockwise • Reduce sewing foot stroke: turn counterclockwise Operating Instructions 967 - 02.0 - 11/2016...
Page 54: Activating Quick Stroke Adjustment Via The Knee Button
Set the toggle switch (2) to the upper position. • To activate elevated sewing foot stroke: Push the knee button (1) to the right • To switch elevated sewing foot stroke off: Push the knee button (1) to the right again Operating Instructions 967 - 02.0 - 11/2016...
Page 55: Stitch Length
The machine is designed so the top adjusting wheel cannot be set at a lower stitch length than the bottom adjusting wheel. Do not attempt to force the top adjusting wheel to set a lower stitch length. Operating Instructions 967 - 02.0 - 11/2016...
Page 56: Setting The Stitch Length
(2) - Adjusting wheel for the shorter Stitch length Stitch length To set the stitch length: Turn the desired adjusting wheel. • Reduce stitch length: turn clockwise • Increase stitch length: turn counterclockwise Operating Instructions 967 - 02.0 - 11/2016...
Page 57: Sewing With 2 Stitch Lengths
(4) will be used. Press the button for the stitch length (1) again.  The button is no longer lit, and the stitch length set at the adjusting wheel (3) will be used. Operating Instructions 967 - 02.0 - 11/2016...
Page 58: Reverse Sewing And Bar Tacking
Manual bar tacking To complete a manual bartack: Push the stitch adjustment lever (4) down.  Reverse sewing will remain active for as long as the stitch adjustment lever (4) is pushed down. Operating Instructions 967 - 02.0 - 11/2016...
Page 59 Press the pedal (3).  The machine automatically sews a start bartack. To complete the seam, press the pedal (3) backwards.  The machine automatically sews an end bartack and completes the seam. Operating Instructions 967 - 02.0 - 11/2016...
Page 60 Selecting the tacking type You can select between a normal bartack and an ornamental-stitch bartack. The ornamental-stitch bartack has a cleaner look as each stitch penetrates into the previous stitches in the bartack. Operating Instructions 967 - 02.0 - 11/2016...
Page 61: Quick Functions On The Push Buttons
(4) - Bartack suppression Favorite button (1) When this button is activated, the set function will be activated, and the button will light up. Bartack (2) When this button is activated, the machine sews in reverse. Operating Instructions 967 - 02.0 - 11/2016...
Page 62 This button (6) activates the auxiliary thread tensioner. Button for assigning an optional equipment function (7) The control of the machine can be used to assign this button an optional equipment function (e.g. needle cooling). Operating Instructions 967 - 02.0 - 11/2016...
Page 63: Quick Functions On The Push Buttons (Eco)
This position is determined individually via the parameter settings. For more information, read the  Service Instructions. The machine comes configured so that selecting the button (2) will bring the needle up. Operating Instructions 967 - 02.0 - 11/2016...
Page 64: Transferring A Button Function To The Favorite Button (Classic Only)
(1). Therefore, only one of the screws (3) may be in the vertical position. All screws must be turned back to their original horizontal position before a new function is assigned. Operating Instructions 967 - 02.0 - 11/2016...
Page 65: Thread Cutting And Seam Securement
Fig. 35: Cutting off the thread ⑤ ④ ① ② ③ (1) - Length of thread end in needle (4) - Control panel OP1000 (2) - Pedal (5) - Pre-tensioner (3) - Position -2: Cutting and Bar tacking Operating Instructions 967 - 02.0 - 11/2016...
Page 66 Press the button for the thread cutter on the OP1000.  When the thread cutter is activated, the LED on the OP1000 will be on. When the thread cutter is deactivated, the LED on the OP1000 will be off. Operating Instructions 967 - 02.0 - 11/2016...
Page 67: Seam Securement
The sewing speed and the response of the setpoint device can be adjusted using parameters (see  Parameter list 967). The OP1000 control panel can be used to lower the speed (see ...
Page 68: Thread Clamp (Optional)
Press the button for the thread clamp on the OP1000 (2).  When the thread clamp is activated, the LED on the OP1000 will be on. When the thread clamp is deactivated, the LED on the OP1000 will be off. Operating Instructions 967 - 02.0 - 11/2016...
Page 69: Needle Cooling (Optional)
Needle cooling will be active during sewing and can be activated or deactivated on the OP1000 control panel and by pressing the needle cooling button (see  Parameter list 967,  Instructions for use DAC basic/classic). Operating Instructions 967 - 02.0 - 11/2016...
Page 70: Sewing
Positioning the sewing material To position the sewing material: Press the pedal halfway back in pedal position -1:  The sewing feet are lifted. Push the sewing material into the initial position. Operating Instructions 967 - 02.0 - 11/2016...
Page 71 ( p. 59), ( p. 61). Increasing the thread tension To increase the thread tension: Switch on the auxiliary thread tensioner using the quick func- tion button ( p. 59), ( p. 61). Operating Instructions 967 - 02.0 - 11/2016...
Page 72 Press the pedal back completely in pedal position -2:  The machine sews the end bartack, and the thread cutter cuts the thread. The machine stops, and needle and sewing feet are up. Remove the sewing material. Operating Instructions 967 - 02.0 - 11/2016...
Page 73: Programming
(1) - Power LED (5) - Seam program button group (2) - Thread button group (6) - LED for 2 stitch length (3) - Function button (7) - Display (4) - Programming button group Operating Instructions 967 - 02.0 - 11/2016...
Page 74 Sewing foot lift after • Activates or deactivates sewing stop the sewing foot lift after sewing stops Soft start • Activates or deactivates the soft start Operating Instructions 967 - 02.0 - 11/2016...
Page 75 • Changes to next higher category • Selects subprogram • Increases parameter • Selects subprogram • Increases parameter • Selects subprogram • Calls parameters or saves them • Confirms parameters • Starts or ends the parameter mode Operating Instructions 967 - 02.0 - 11/2016...
Page 76 • Selects subprogram • Decreases parameter • Changes to next lower category • Selects subprogram • Decreases parameter • Selects subprogram • Decreases parameter • Selects subprogram Reset • Resets the (piece) counter Operating Instructions 967 - 02.0 - 11/2016...
Page 77 • Thread clamp • Bar tacking • Sewing backwards • Thread cutter • Automatic sewing foot lift • Needle position • Speed reduction • Number of stitches • Stitch length (upper and lower adjusting wheel) Operating Instructions 967 - 02.0 - 11/2016...
Page 78 Programming Operating Instructions 967 - 02.0 - 11/2016...
Page 79: Maintenance
Advanced maintenance work may only be carried out by qualified specialists ( Service Instructions). Maintenance interval Work to be carried out Operating hours  Removing lint and thread remnants  Check the oil level  Servicing the pneumatic system Operating Instructions 967 - 02.0 - 11/2016...
Page 80: Cleaning
Lint and thread remnants can impair the operation of the machine. Clean the machine as described. NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning. Operating Instructions 967 - 02.0 - 11/2016...
Page 81 • Thread cutter (1) • Area around the needle (5) To clean the machine: Switch off the machine. Remove the throat plate. Remove any lint and thread remnants using a brush or com- pressed air gun. Operating Instructions 967 - 02.0 - 11/2016...
Page 82: Lubricating
The bearings are supplied from the oil reservoir. For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C:10 mm • Flash point: 150 °C Operating Instructions 967 - 02.0 - 11/2016...
Page 83 (3). Information In the Classic equipment version of the machine, the oil level indicator will light up red if the oil level has dropped below the minimum level marking. Operating Instructions 967 - 02.0 - 11/2016...
Page 84: Servicing The Pneumatic System
Refer to the Technical data ( p. 123) chapter for the permissi- ble operating pressure. The operating pressure cannot deviate by more than ± 0.5 bar. Check the operating pressure on a daily basis. Operating Instructions 967 - 02.0 - 11/2016...
Page 85 Pull the pressure controller (1) up. Turn the pressure controller until the pressure gage (2) indi- cates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise Push the pressure controller (1) down. Operating Instructions 967 - 02.0 - 11/2016...
Page 86: Draining The Water Condensation
To drain water condensation: Disconnect the machine from the compressed air supply. Place the collection tray under the drain screw (3). Loosen the drain screw (3) completely. Allow water to drain into the collection tray. Operating Instructions 967 - 02.0 - 11/2016...
Page 87: Cleaning The Filter Element
(2) - Water separator To clean the filter element: Disconnect the machine from the compressed air supply. Drain the water condensation ( p. 84). Loosen the water separator (2). Loosen the filter element (1). Operating Instructions 967 - 02.0 - 11/2016...
Page 88: Parts List
Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 967 - 02.0 - 11/2016...
Page 89: Setup
• Lashing straps and wooden blocks from the machine head • Lashing straps and wooden blocks from the table • Lashing straps and wooden blocks from the stand • Supporting wedges between machine arm and throat plate Operating Instructions 967 - 02.0 - 11/2016...
Page 90: Assembling The Stand
Tighten the inner bar (8) to the stand bar (7) so that the head sections (1) are at the same height. Important Turn the feet (3) so that the stand has even contact with the ground. Operating Instructions 967 - 02.0 - 11/2016...
Page 91: Tabletop
(8) - Cable duct (3) - Knee button (9) - Oil pan (4) - Drawer (10) - Strain relief mechanism (5) - Hole for the stand (11) - DAC control (6) - Setpoint device Operating Instructions 967 - 02.0 - 11/2016...
Page 92 Assemble the connecting cable with strain relief mechanism (10) to the tabletop. Assemble loose cables (7) to the tabletop using cable clamps. Drill the holes for the stand (5) as provided in the drawing. Operating Instructions 967 - 02.0 - 11/2016...
Page 93: Assembling The Tabletop
Press the lugs at the end of the pull rod (4) onto the round pin of the setpoint device (3) and the pedal (5). Screw on the pedal (5). Operating Instructions 967 - 02.0 - 11/2016...
Page 94: Setting The Working Height
Adjust the working height to the body height of the person who will operate the machine. The working height can be set continuously within a range between 770 mm and 910 mm. Operating Instructions 967 - 02.0 - 11/2016...
Page 95 To set the working height: Loosen the screws (2) on both sides of the stand. Set the tabletop (1) to the desired height. Important Ensure that the tabletop is level. Tighten the screws (2). Operating Instructions 967 - 02.0 - 11/2016...
Page 96: Setting The Pedal
Set the pedal (2) so that it is centered relative to the axis of the needle. Set the connecting piece of the pull rod (1) so that the pedal (2) has the desired angular position. Operating Instructions 967 - 02.0 - 11/2016...
Page 97: Inserting The Machine Head
Property damage may occur! Possible damage to the machine head from impact with the tabletop or the ground. After it has been inserted, the machine head must not tip until the tilt mechanism has been assembled. Operating Instructions 967 - 02.0 - 11/2016...
Page 98 (1) - Eye bolt (5) - Screws (2) - Rubber mounts (6) - Pull rod (3) - Corner rubber inlays (7) - Pin (4) - Permanent magnet of the (8) - Locking washer tilt sensor Operating Instructions 967 - 02.0 - 11/2016...
Page 99 Insert the rubber mounts (2) and tighten. Insert the rubber corner inlays (3). Tighten the permanent magnet of the tilt sensor (4) using the screws (5). Insert the eye bolt (1) into the machine head. Operating Instructions 967 - 02.0 - 11/2016...
Page 100: Assembling The Reel Stand
(3) - Reel stand holder (7) - Reel stand arm (4) - Lower position To assemble the reel stand: Tighten the reel stand holder (3) to the machine head (6) using screws (5). Operating Instructions 967 - 02.0 - 11/2016...
Page 101: Electrical Connection
Unprotected contact with electricity can result in serious injuries or death. Only qualified specialists may perform work on electrical equipment. Important The voltage on the type plate of the sewing motor must correspond to the mains voltage. Operating Instructions 967 - 02.0 - 11/2016...
Page 102: Connecting The Sewing Lamp
Remove the control (2) if the control (2) has already been assembled. Open the housing cover (1). Connect the cable (3) to contacts 3 and 4 on the terminal strip (4). Close the housing cover (1). Operating Instructions 967 - 02.0 - 11/2016...
Page 103: Connecting The Control
• Insert the plug of all cables into the sockets on the back of the control. • Connect the equipotential bonding • Use the power cable to connect the control to the mains grid. Fig. 56: Connecting the control Operating Instructions 967 - 02.0 - 11/2016...
Page 104: Pneumatic Connection
The pneumatic system of the machine and of the additional equip- ment must be supplied with dry and oil-free compressed air. The supply pressure must lie between 8 and 10 bar. Operating Instructions 967 - 02.0 - 11/2016...
Page 105: Assembling The Compressed Air Maintenance Unit
Connect the connection hose of the machine (4) to the com- pressed air maintenance unit (3). Connect the connection hose of the compressed air mainte- nance unit (2) to the compressed air supply using a hose coupling R 1/4”. Operating Instructions 967 - 02.0 - 11/2016...
Page 106: Setting The Operating Pressure
The operating pressure cannot deviate by more than ± 0.5 bar. Fig. 58: Setting the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage To set the operating pressure: Pull the pressure controller (1) up. Operating Instructions 967 - 02.0 - 11/2016...
Page 107: Checking The Lubrication
This is why you should avoid filling too much oil during initial filling ( p. 80). 7.12 Performing a test run When setup is complete, perform a test run to check the function- ality of the machine. Operating Instructions 967 - 02.0 - 11/2016...
Page 108 Setup Operating Instructions 967 - 02.0 - 11/2016...
Page 109: Decommissioning
Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions 967 - 02.0 - 11/2016...
Page 110 Decommissioning Operating Instructions 967 - 02.0 - 11/2016...
Page 111: Disposal
When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 967 - 02.0 - 11/2016...
Page 112 Disposal Operating Instructions 967 - 02.0 - 11/2016...
Page 113: Troubleshooting
Contact for repairs and issues with the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 967 - 02.0 - 11/2016...
Page 114: Messages Of The Software
• Check connection cables responding • Check LEDs on DACextension box • Perform software update 2121 DA stepper card 1 encoder • Connect encoder cable to plug (Sub-D, 9-pin) not the control, use correct connected connection Operating Instructions 967 - 02.0 - 11/2016...
Page 115 (operation cannot continue unless parameter t 51 14 is reset) • Parameter t 51 20 - 3155 No release for sewing t 51 33 = 25 process • Input signal for sewing process release required Operating Instructions 967 - 02.0 - 11/2016...
Page 116 • Switch off the control, wait compatible with the internal until the LEDs are off and data storage device, then switch on the machine emergency operating again features only) • Perform software update Operating Instructions 967 - 02.0 - 11/2016...
Page 117 • Check connection cables error • Perform software update • Replace DACextension box 7213 Checksum error occurred • Check connection cables while updating DA stepper • Perform software update card 2 • Replace DACextension box Operating Instructions 967 - 02.0 - 11/2016...
Page 118 • Replace the control will remain available) 7803 Communication error • Restart the control (DACclassic only; only the • Perform software update functions of the DACbasic • Replace the control will remain available) Operating Instructions 967 - 02.0 - 11/2016...
Page 119: Error Messages
• Check machine class (parameter t 51 04) 1007 Error in the reference run • Replace the encoder • Eliminate stiff movement in the sewing machine 1008 Encoder error • Replace the encoder Operating Instructions 967 - 02.0 - 11/2016...
Page 120 DA stepper card 1 step • Check for stiff movement losses 2155 DA stepper card 1 overload • Check for stiff movement 2201 DA stepper card 2 • Check reference sensor reference run timeout Operating Instructions 967 - 02.0 - 11/2016...
Page 121 • Connect analog pedal 3109 Operation lock • Check tilt sensor on machine 6353 Internal EEprom • Switch off the control, wait communication error until the LEDs are off and then switch on again Operating Instructions 967 - 02.0 - 11/2016...
Page 122 • Perform a machine ID reset • Replace the control 8406 Checksum error • Perform software update • Replace the control 8501 Software protection • The DA tool must always be used for software updates Operating Instructions 967 - 02.0 - 11/2016...
Page 123: Errors In Sewing Process
• too thick Thread tension is set too Check thread tension firm Thread-guiding parts are Check the thread path sharp-edged Throat plate or hook has Have parts replaced been damaged by the needle Operating Instructions 967 - 02.0 - 11/2016...
Page 124  Service Instructions Thread tension spring not working Needle Needle thickness not Alter needle thickness breakage suitable for • Sewing material • Sewing material thickness • Thread Operating Instructions 967 - 02.0 - 11/2016...
Page 125: Technical Data
1250 1000 [min Speed on delivery 1000 1000 [min Mains voltage Mains frequency [Hz] 50/60 Operating pressure [bar] Length [mm] 1300 Width [mm] Height [mm] Weight [kg] Standard arm: 90 Long arm: 145 Operating Instructions 967 - 02.0 - 11/2016...
Page 126 6 functions of the buttons housed in the button bar. Possible operating functions are man- ual bartack, needle up/down, bartack suppression, second stitch length, and switchable thread tension Operating Instructions 967 - 02.0 - 11/2016...
Page 127: Appendix
Appendix 12 Appendix Wiring diagram Operating Instructions 967 - 02.0 - 11/2016...
Page 128 Appendix Tabletop drawings Fig. 59: Machines with standard arm (1) Operating Instructions 967 - 02.0 - 11/2016...
Page 129 Appendix Fig. 60: Machines with standard arm (2) Operating Instructions 967 - 02.0 - 11/2016...
Page 130 Appendix Fig. 61: Machines with long arm (1) Operating Instructions 967 - 02.0 - 11/2016...
Page 131 Appendix Fig. 62: Machines with long arm (2) Operating Instructions 967 - 02.0 - 11/2016...
Page 132 Appendix Assembling components on underside of tabletop Fig. 63: Machines with standard arm Operating Instructions 967 - 02.0 - 11/2016...
Page 133 Appendix Fig. 64: Machines with long arm Operating Instructions 967 - 02.0 - 11/2016...
Page 134 Appendix Operating Instructions 967 - 02.0 - 11/2016...
Page 136 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 service@duerkopp-adler.com E-mail www.duerkopp-adler.com...

DURKOPP ADLER 967 Operating Instructions Manual

1 About These Instructions

2 Safety

3 Machine Description

4 Operation

5 Programming

6 Maintenance

7 Setup

8 Decommissioning

9 Disposal

10 Troubleshooting

11 Technical Data

12 Appendix

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