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BKI Double Revolving Oven DR-34 Service Manual

Double revolving oven
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Download this manual See also: Operation & Installation Manual
Double Revolving Oven
MODEL DR-34
Service Manual
Serial Numbers 100482 and Higher

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Summary of Contents for BKI Double Revolving Oven DR-34

  • Page 1 Double Revolving Oven MODEL DR-34 Service Manual Serial Numbers 100482 and Higher...

  • Page 2: Warranty Information

    Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the original purchaser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory.

  • Page 3: Table Of Contents

    Table of Contents... 1 Introduction ... 2 Safety Precautions... 2 Safety Signs and Messages... 2 Safe Work Practices ... 3 Safety Decals ... 5 Health And Sanitation Practices ... 6 Food Handling ... 6 Storage Of Raw Meats ... 6 Coding Cooked Foods...

  • Page 4: Introduction

    The Double Revolving Oven is a compact, attractive and functional unit utilizing a double revolving mechanism that ensures fast and even product cooking. It contains removable components and doors on both sides for easy accessibility, maintenance and cleaning. A touch pad controller and switches are provided to allow for quick setup and operation of the unit.

  • Page 5: Safe Work Practices

    Double Revolving Oven Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touch any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.
  • Page 6 Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.

  • Page 7: Safety Decals

    Double Revolving Oven Introduction Safety Decals...

  • Page 8: Health And Sanitation Practices

    Double Revolving Oven Health And Sanitation Practices BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to ® ® ® , cUL , and NSF standards. You must operate the equipment properly using only quality products and use meat thermometers to insure meats are thoroughly cooked.

  • Page 9: Installation

    Serious injury, equipment damage or death could result if attempting to install this oven yourself. Ensure that an authorized BKI service agent install the oven. Unpacking and Handling It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive.

  • Page 10: Replacement Parts

    Double Revolving Oven Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit. Assemblies Description BEARING REPLACEMENT KIT...
  • Page 11 Double Revolving Oven ITEM # PART # B0241 FT0366 FT0367 WSH256 WSH257 Table 1. Bearing Replacement Kit Parts BEARING, .75 ID X 1. OD .813 L RETAINING RING, PLANETARY GEAR SHIM, PLANETARY GEAR DR34 WASHER, THRUST .765ID X 1.25OD WASHER, THRUST .765ID X 1.25OD Replacement Parts DESCRIPTION...
  • Page 12 Double Revolving Oven Replacement Parts Figure 2. Controller w/ Decal...
  • Page 13 ITEM # PART # N0274 CP0028* CP0020* CP0026 * - These units can be converted in the field to read the temperature in degrees Celsius. Please contact BKI Technical Services for instructions. Table 2. Controller w/ Decal Parts DECAL, DR34 CONTROLLER CONTROLLER, 300°...
  • Page 14 ITEM # PART # FB95126202 FN0014 FA95129702 SCR315 WSH089 NUT048 F0243 Figure 3. Cooling Fan Table 3. Cooling Fan Parts FAN PLENUM, DR FAN, 230V NMB 3115FS23WB30 AIR DEFLECTOR, DR SCREW, 6-32 X 2 RD HD SLTD WASHER, #6 INT LOCK ZINC PLATED NUT, 6-32 HEX ZINC PLTD TERMINAL, 1/4"...
  • Page 15 Double Revolving Oven ITEM # PART # PN95147900 M0086 TB0068 TB0066 TB0064 TP0037 F0079 FT0032 MA95124402 PN95124300 S0129 SCR058 WSH044 Figure 4. Motor Plate (208V) Table 4. Motor Plate (208V) Parts MOTOR MOUNT PLATE PAINTED MOTOR, 208V .48/.5A BALDOR TERM BLOCK END PLATE TERM BLOCK 2 CONDUCTOR CTR TERM BLOCK 4 CONDUCTOR CTR 0.25...
  • Page 16 Double Revolving Oven Replacement Parts Figure 5. Customer Side Door...
  • Page 17 Double Revolving Oven ITEM # PART # WB95121000 WB95122300 SCR138 L0103 SCR390 WC95122900 WB95122100 FB95122203 B0231 SCR030 WSH093 SCR160 NUT131 SCR316 FB95133003 MA95124700 MA95124800 FB95120903 SCR359 EA0067 GL0176 GT0004 GL0194 WSH091 H0069 Table 5. Customer Side Door Parts DOOR TOP WELD DR DOOR TOP COVER WELD, DR SCREW, 10 X 1/2 PHIL TR HD LATCH, MAGNETIC COMPOSITE...
  • Page 18 Double Revolving Oven Replacement Parts Figure 6. Operator Side Door...
  • Page 19 ITEM # PART # WB95121000 WB95122300 SCR138 L0103 SCR390 WC95123500 WB95122100 FB95122203 B0231 SCR030 WSH093 SCR160 NUT131 SCR316 FB95133003 MA95124700 MA95124800 FB95120903 SCR359 EA0067 GL0276 GT0004 GL0194 WSH091 H0069 Table 6. Operator Side Door Parts DOOR TOP WELD DR DOOR TOP COVER WELD, DR SCREW, 10 X 1/2 PHIL TR HD LATCH, MAGNETIC COMPOSITE SCREW, 10-24 X 1-1/2 SOC FLAT HD...
  • Page 20 Double Revolving Oven Replacement Parts Figure 7. Drive Rotor...
  • Page 21 Double Revolving Oven ITEM # PART # RO0029 H0067 SCR411 WSH093 G0103 FT0366 FT0367 WSH256 WSH257 B0241 FC0002 SCR384 WSH260 NUT131 Table 7. Drive Rotor Parts ROTOR, DRIVE SPINNING DR34 HUB, PLANETARY GEAR 951 SCREW, 10-24 X 1/2 PHIL RD HD WASHER, #10 LOCK GEAR, PLANETARY(5) 6 DIA PITCH RETAINING RING, PLANETARY GEAR...
  • Page 22 Double Revolving Oven ITEM # PART # PN95147900 M0087 TB0068 TB0066 TB0064 TP0037 F0079 FT0032 MA95124402 PN95124300 S0129 SCR058 WSH044 Figure 8. Motor Plate (220-240V) Table 8. Motor Plate (220-240V) Parts MOTOR MOUNT PLATE PAINTED MOTOR, 110-120/220-240 .94/.55 AMP TERM BLOCK END PLATE TERM BLOCK 2 CONDUCTOR CTR TERM BLOCK 4 CONDUCTOR CTR 0.25...
  • Page 23 ITEM # PART # AN95132900 F0077 H0068 RO0030 SCR364 SCR384 WSH045 Figure 9. Rotor/Shaft Table 9. Rotor/Shaft Parts ROTOR SHAFT/MALE CPLG DR ROLL PIN, 5/32 X 1 1/8 HUB, ROTOR 4" DIA 951 ROTOR, PASSIVE SPINNING DR SCREW, 1/4-20 X 1/4 SOC SET SCREW, 5/16-18 X 1/2 S/S HEX WASHER, 5/16 LOCK ZINC PLTD DESCRIPTION...

  • Page 24: Electrical Components

    Electrical Components Description BREAKER, CIRCUIT .6 AMP 250V CALROD, 208V 2000W CALROD, 240V 2000W FUSE HOLDER, 15A 300V HPF-EE FUSE, 15A 300V SC15 TIME DELAY LAMPHOLDER W/BULB 12V 20W (OSRAM) LENS, REPLACEMENT FOR LH0024 LAMP BULB, 20W 12V G4HALOGEN OSRAM 66428 RELAY, 3 POLE 42CF35AG SWITCH, DPST 15A RED LITE 250V TERM BLOCK END SECTION...
  • Page 25 Double Revolving Oven Replacement Parts Figure 10. Electrical Components...

  • Page 26: Mechanical Components

    Mechanical Components Description BELT, SYNCHRONOUS 985-5M-25 INNER CENTER ELEMENT BRACKET OUTER CENTER ELEMENT BRACKET CALROD RETAINER CLIP, SUN GEAR RETAINING GREASE DRAWER WELDMENT GASKET, DOOR HANDLE GEAR, SUN 951 57 TEETH GUARD, DR34 DOOR TRIM HUB, ROTOR 4" DIA 951 BRACKET, CALROD HOLDER AND BRACKET LEG, INSERT TYPE FOR 2"...
  • Page 27 Double Revolving Oven Figure 11. Mechanical Components - Continued Replacement Parts...

  • Page 28: Accessories

    Double Revolving Oven Accessories Description BASKET, MEAT LARGE CLAMSHELL BASKET, MEAT SM CLAMSHELL INSULATED MITT 13" MEAT FORK ASSY MEAT FORK ASSY, TURKEY VEE SPIT 26.563" Accessory # MB0015 MB0011 G0052 SB9536 SB9537 MF0021 Figure 12. Accessories Replacement Parts Figure # Item #...

  • Page 29: Wiring Diagrams

    Refer to the table below to find the wiring diagram associated with your unit. Wiring Diagram 220V, 240V, 208V, 3 Phase 240/415V, 220/380V, 3 Phase 220V, 240V, 208V, 1 Phase 240/415V, 220/380V, 1 Phase Wiring Diagrams Figure # Figure 13 Figure 14 Figure 15 Figure 16...
  • Page 30 Double Revolving Oven Wiring Diagrams Figure 13. 220V, 240V, 208V, 3 Phase (Sheet 1 of 2)
  • Page 31 Double Revolving Oven Wiring Diagrams Figure 13. 220V, 240V, 208V, 3 Phase (Sheet 2 of 2)
  • Page 32 Double Revolving Oven Wiring Diagrams Figure 14. 240/415V, 220/380V, 3 Phase (Sheet 1 of 2)
  • Page 33 Double Revolving Oven Wiring Diagrams Figure 14. 240/415V, 220/380V, 3 Phase (Sheet 2 of 2)
  • Page 34 Double Revolving Oven Wiring Diagrams Figure 15. 220V, 240V, 208V, 1 Phase (Sheet 1 of 2)
  • Page 35 Double Revolving Oven Wiring Diagrams Figure 15. 220V, 240V, 208V, 1 Phase (Sheet 2 of 2)
  • Page 36 Double Revolving Oven Wiring Diagrams Figure 16. 240/415V, 220/380V, 1 Phase (Sheet 1 of 2)
  • Page 37 Double Revolving Oven Wiring Diagrams Figure 16. 240/415V, 220/380V, 1 Phase (Sheet 2 of 2)

  • Page 38: Notes

    Double Revolving Oven Notes Notes...
  • Page 39 Double Revolving Oven Notes...
  • Page 40 P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.A LI0194/0407...

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