Panduit CP-881 Operation Manual
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Panduit CP-881 Operation Manual

Automatic wire stripping and ferrule crimping press
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PA26958A01
CP-881
Rev: 10 4-2018
AUTOMATIC WIRE STRIPPING AND FERRULE CRIMPING PRESS
OPERATION MANUAL
Original Instructions
© Panduit Corp. 2018
TO REDUCE THE RISK OF INJURY, USER
MUST READ INSTRUCTION MANUAL
Email:
Technical Support:
techsupport@panduit.com
Tel: 1-800-777-3300
EU Website:
www.panduit.com/emea
Panduit Europe • EMEA Service Center
www.panduit.com
EU Email:
Almelo, Netherlands
emeatoolservicecenter
Tel: +31-546-580-452 • Fax: +31-546-580-441
@panduit.com

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Summary of Contents for Panduit CP-881

  • Page 1 © Panduit Corp. 2018 TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL Email: Technical Support: techsupport@panduit.com Tel: 1-800-777-3300 EU Website: www.panduit.com/emea Panduit Europe • EMEA Service Center www.panduit.com EU Email: Almelo, Netherlands emeatoolservicecenter Tel: +31-546-580-452 • Fax: +31-546-580-441 @panduit.com...

  • Page 3: Table Of Contents

    OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 Table of Contents COMPLIANCE ..........................1 TECHNICAL DATA .......................... 2 Name Plate ........................ 2 PRECAUTIONS AND GENERAL GUIDELINES ................2 Safety Warnings ......................3 Electrical Safety Practices ................4 Personal Safety ....................5 Power Tool Use And Care ................

  • Page 4: Compliance

    Conforms to: ANSI / UL 987-2013, R. 05-02-2013 Cert. To: CSA C22.2 No. 73, R2009 CAN ICES-1/NMB-1 NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product.

  • Page 5: Technical Data

    Sizes (Width x Length x Height) ............6.5 x 12.6 x 11.0 in......................165 x 320 x 279 mm Weight ......................approx. 26 lb........................approx. 12 kg. Name Plate Panduit Corp. 18900 Panduit Drive, Tinley Park, IL 60487 USA CP-881 Serial Number Cross Section (working range) Manufactured: MM-YY Compliance...

  • Page 6: Safety Warnings

    The term “power tool” in the warnings refers to your main-operated (corded) power tool. Panduit Corp. recommends the tool be used with all installed safety features. Customer assumes all liability for injury that could result from improper use of this tool and responsibility for all necessary training to ensure safe operation of this tool.

  • Page 7: Electrical Safety Practices

    (16) mm (14) Gauge of Cord WARNING ONLY OPERATE THE CP-881 A CLEAN, DRY, INDOOR ENVIRONMENT. DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS. Water entering a power tool will increase the risk of electric shock. PA26958A01_10 ENG...

  • Page 8: Personal Safety

    Personal Safety WARNING Use personal protective equipment. Safety glasses must be worn at all times by all persons operating the CP-881. WARNING Hearing protection is recommended to be worn during operation of tool. STAY ALERT, watch what you are doing and use common sense when operating a power tool.

  • Page 9: Power Tool Use And Care

    Service • Have your power tool serviced by a qualified repair person using only identical replacement parts. Contact Panduit Tool Service at the following locations: Panduit Electrical Headquarters (USA) Panduit EMEA Service Center (EUR) 16530 W. 163rd Street EMEA Tool Service Center...

  • Page 10: Dedicated Usage

    5/16” (8 mm) must be used. • Only the intended PVC insulated cables may be inserted into the funnel guide of the CP-881. Never insert solid metal parts or items, the stripping knives would be damaged.

  • Page 11: Contents Of Delivery

    OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 Contents of Delivery (USA Cord supplied) Diagram 1: Contents of Delivery 6. Ferrule Feeder 1. CP-881 1 piece 5 pieces #20–#14 AWG (0,5 to 2,5mm 7. Adjustable Tool Insert for #20–#14 2. Main Cable...

  • Page 12: Usage

    ), with a stripping length of 5/16” (8mm). Due to the short cycle times (1.5 s) and simple changing of cross-sections (below 10 s), the CP-881 is not only suitable for use in workshops but also in complex cable production systems.

  • Page 13: Standard Components Overview

    OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 Standard Components Overview Diagram 2: Standard Components 1. Grip 9. Main connection 2. Funnel guide 10. Main fuses 3. Counter 11. Main switch 4. Reset button 12. Transformer fuses 5. Tool insert 13.

  • Page 14: Standard Component Functions

    1. Grip For transport of the CP-881 2. Funnel Guide The cable to be processed is inserted into the CP-881 through the funnel guide. Once it has been inserted, work commences automatically. 3. Counter (000000 to 999999) The counter counts the number of end-sleeves used.
  • Page 15 OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 NOTE: Observe the working conditions in Safety section, Places for Use on Page 7 2. Prepare the dispenser Diagram 3: Prepare the dispenser o Open the dispenser and tear-off the strap at the edge (1).
  • Page 16 OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 5. Mount the dispenser Diagram 6: Mount the dispenser o Mount the dispenser (1) on the holder. NOTE: Check that the dispenser has clicked properly into place. 6. Mount the adjustable tool insert...
  • Page 17 NOTE: Be sure that the ferrule band is fed properly. o Connect the main cable with the appropriate connectors (3, 4) to the CP-881 and the main power supply. The CP-881 is now ready for operation. (USA Cord supplied) PA26958A01_10 ENG Page: 14 of 28 4-2018...

  • Page 18: Operation

    OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 OPERATION 1. Prepare the cable Diagram 9: Prepare the cable o Before crimping, cable must Bend OK be aligned as straight as Max. 0.08” – 0.10” possible. (2-3mm) over a length of 2.5”...
  • Page 19 0 with the reset button (4). 5. Stop operation Diagram 14: Stop operation o Read counter (1) if required. o Turn OFF (Position O) the main switch (2) to the CP-881. PA26958A01_10 ENG Page: 16 of 28 4-2018...

  • Page 20: Retooling

    Disconnect the main power supply from the CP-881 and open cover. o Read counter if required. o Turn OFF the CP-881 with main switch (1). o Disconnect main cable (2). o Slide back the cover (3). o Pull the pin (4) upwards and pull out the ferrules (5).
  • Page 21 OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 2. Remove the tool insert o Pull out the bolt (1). o The tool insert (2) must be removed sideways. Diagram 17: Remove tool insert o Put the tool insert into the tool kit.

  • Page 22: Faults

    The ferrule is not separated from band. Fault Condition 6 Counter related fault, CP-881 does not work. Fault Condition 7 The CP-881 works tool slow, but counter works. Fault Condition 8 Crimp stamp or crimp forging die is defective. TROUBLESHOOTING...
  • Page 23 Turn ON (Position I) the CP-881 with the main switch (5). o Press the reverse button (6) to move the CP-881 into start position. Pull out the cable (7). After mounting the tool insert and insertion of the ferrules, the CP- (USA Cord supplied) 881 is ready for operation.
  • Page 24 CP-881 and open cover. 1. Stop operation o Read counter (1) if required. o Press the reverse button (2) to move the CP-881 into start position. o Turn OFF (Position O) the CP-881 with Main (USA Cord supplied) Switch (3).
  • Page 25 If stripping is faulty, check whether the selected cable cross-section corresponds to the cross- section size of the tool insert and the ferrule feeder block. The tool inserts must be adapted to the cable cross-section if the CP-881 has not been properly tooled. The cross-section of the cable must also be checked.
  • Page 26 Turn the screw, in small increments to prevent cutting or nicking the wire during insulation stripping. Fault Condition 5: The ferrule is not separated from band. Open the cover and disconnect the CP-881 from main power supply. PA26958A01_10 ENG Page: 23 of 28 4-2018...
  • Page 27 Counter respectively CP-881 does not work. 1. Check main connection Check that the main cable is connected correctly to the CP-881 and the main power supply. Make sure that you have proper power supplied to the plug socket. 2. Check main fuses...
  • Page 28 Insert the fuse holder. Fault Condition 8: Crimp stamp or crimp forging die is defective. Open the cover and disconnect the CP-881 from main power. o Pull out main plug (1). o Remove tool insert and Diagram 31: Replace crimp stamp /...

  • Page 29: Spare Parts

    OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 SPARE PARTS Cross Section Part Part No. Packing Unit AWG (mm 20 (0,5) MC2SCH05 1 piece Tool Insert 18 (0,75) MC2SCH07 1 piece 18 (1,0) MC2SCH10 1 piece 16 (1,5) MC2SCH15 1 piece...
  • Page 30 OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 Cross Section Part Part No. Packing Unit AWG (mm 20 (0,5) MC2MAG05 1 piece Ferrule Feeder 18 (0,75) MC2MAG07 1 piece 18 (1,0) MC2MAG10 1 piece 16 (1,5) MC2MAG15 1 piece 14 (2,5)
  • Page 31 OPERATION MANUAL CP-881 ENG © Panduit Corp. 2018 Cross Section Part Part No. Packing Unit AWG (mm Crimp Die ----- MC2CGES 1 piece Crimp Stamp ----- MC2CSTE 1 piece Centering Fork Bottom ----- MC2 0011 1 piece Centering Fork Top...

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