Panduit CP-881/E Operation Manual
  1. Manuals
  2. Brands
  3. Panduit Manuals
  4. Power Tool
  5. CP-881/E
  6. Operation manual

Panduit CP-881/E Operation Manual

Automatic wire stripping and ferrule crimping press
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PA27004A01
CP-881/E
Rev. 03 10-2013
AUTOMATIC WIRE STRIPPING AND FERRULE CRIMPING PRESS
OPERATION MANUAL
Original Instructions
© Panduit Corp. 2013
TO REDUCE THE RISK OF INJURY, USER
MUST READ INSTRUCTION MANUAL
Technical Support:
EU Website:
Tel: 888-506-5400, ext. 83255
www.panduit.com/emea
EU Email:
Panduit Europe • EMEA Service Center
www.panduit.com
emeatoolservicecenter
Almelo, Netherlands
@panduit.com
Tel: +31-546-580-452 • Fax: +31-546-580-441

Advertisement

Table of Contents
loading

Related Manuals for Panduit CP-881/E

Summary of Contents for Panduit CP-881/E

  • Page 1 © Panduit Corp. 2013 TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL Technical Support: EU Website: Tel: 888-506-5400, ext. 83255 www.panduit.com/emea EU Email: Panduit Europe • EMEA Service Center www.panduit.com emeatoolservicecenter Almelo, Netherlands @panduit.com Tel: +31-546-580-452 • Fax: +31-546-580-441...

  • Page 2: Table Of Contents

    OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 Contents TECHNICAL DATA .......................... 1 Name Plate ........................ 1 PRECAUTIONS AND GENERAL GUIDELINES ................2 Safety Warnings ......................2 Electrical Safety Practices ................3 Personal Safety ....................4 Power Tool Use And Care ................5 Service......................

  • Page 3: Technical Data

    ......................165 x 320 x 279 mm Weight ......................approx. 26 lb........................approx. 12 kg. NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product.

  • Page 4: Precautions And General Guidelines

    The term “power tool” in the warnings refers to your main-operated (corded) power tool. Panduit Corp. recommends the tool be used with all installed safety features. Customer assumes all liability for injury that could result from improper use of this tool and responsibility for all necessary training to ensure safe operation of this tool.

  • Page 5: Electrical Safety Practices

    OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 WARNING DO NOT OPERATE POWER TOOLS IN EXPLOSIVE ATMOSPHERES, SUCH AS IN THE PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST. Power tools create sparks which may ignite the dust or fumes. Provide adequate ventilation around the product.

  • Page 6: Personal Safety

    (14) Gauge of Cord WARNING ONLY OPERATE THE CP-881/E A CLEAN, DRY, INDOOR ENVIRONMENT. DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS. Water entering a power tool will increase the risk of electric shock. KEEP AWAY FROM LIVE CIRCUITS: •...

  • Page 7: Power Tool Use And Care

    OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 KEEP GUARDS IN PLACE and in working order. These safety guards should be removed only by specialized and authorized technical persons who take care to adopt all security measures to avoid any risk of danger and injury.

  • Page 8: Service

    5/16” (8 mm) must be used. • Only the intended PVC insulated cables may be inserted into the funnel guide of the CP-881/E. Never insert solid metal parts or items, the stripping knives would be damaged.

  • Page 9: Safety Devices

    • Only authorized and instructed users are allowed to work with the CP-881/E • The user has a responsibility to other persons inside the CP-881/E work place The customer must: • Make the operation manual accessible to the user; and assure that the user has read and understood the manual.

  • Page 10: Contents Of Delivery

    OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 Contents of Delivery Diagram 1: Contents of Delivery 6. Ferrule Feeder 1. CP-881/E 1 piece 5 pieces #20–#14 AWG (0,5 to 2,5mm 7. Tool Insert for #20–#14 AWG 2. Main Cable 1 piece...

  • Page 11: Usage

    ), with a stripping length of 5/16” (8mm). Due to the short cycle times (1.5 s) and simple changing of cross-sections (below 10 s), the CP-881/E is not only suitable for use in workshops but also in complex cable production systems.

  • Page 12: Standard Components Overview

    OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 Standard Components Overview Diagram 2: Standard Components 1. Grip 9. Main connection 2. Funnel guide 10. Main fuses 3. Counter 11. Main switch 4. Reset button 12. Transformer fuses 5. Tool insert 13.

  • Page 13: Standard Component Functions

    1. Grip For transport of the CP-881/E 2. Funnel Guide The cable to be processed is inserted into the CP-881/E through the funnel guide. Once it has been inserted, work commences automatically. 3. Counter (000000 to 999999) The counter counts the number of end-sleeves used.

  • Page 14: Setup

    CP-881/E ENG © Panduit Corp. 2013 SETUP 1. Choose the installation site The installation site of the CP-881/E must be level and horizontal. Places for Use NOTE: Observe the working conditions in Safety section, o , on Page 6 2. Prepare the dispenser...
  • Page 15 OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 4. Fit the ferrule feeder Diagram 5: Fit the ferrule feeder NOTE: Verify that the tool insert is not installed yet. o Slide the cover (1) back. o Insert the ferrule feeder (2) sideways and place it on the bolts (3).

  • Page 16: Operation

    NOTE: Be sure that the ferrule band is fed properly. o Connect the main cable with the appropriate connectors (3, 4) to the CP-881/E and the main power supply. The CP-881/E is now ready for operation. OPERATION 1. Prepare the cable Diagram 9: Prepare the cable...
  • Page 17 3. Start the CP-881/E Diagram 12: Start the CP-881/E o Check that the cover (1) is closed. o Turn on (Position I) the CP-881/E with the main switch (2). o Check that counter (3) is at 0. NOTE: If the counter is not a 0, refer to chapter Faults.
  • Page 18 5. Stop operation Diagram 14: Stop operation o Read counter (1) if required. o Turn OFF (Position O) the main switch (2) to the CP-881/E. 6. Daily maintenance Diagram 15: Daily maintenance Disconnect the main power supply from the CP-881/E and open cover.

  • Page 19: Retooling

    Disconnect the main power supply from the CP-881/E and open cover. o Read counter if required. o Turn OFF the CP-881/E with main switch (1). o Disconnect main cable (2). o Slide back the cover (3). o Pull the pin (4) upwards and pull out the ferrules (5).

  • Page 20: Faults

    The ferrule is not separated from band. Fault Condition 6 Counter respectively, CP-881/E does not work. Fault Condition 7 The CP-881/E works tool slow, but counter works. Fault Condition 8 Crimp stamp or crimp forging die is defective. PA27004A01_03 ENG...

  • Page 21: Troubleshooting

    OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 TROUBLESHOOTING Fault Condition 1: Diagram 19: Move the CP-881/E into start position Cable cannot be inserted o Cable can only be inserted in start position (front) and not in maintenance position (rear).
  • Page 22 Press the reverse button (6) to move the CP-881/E into start position. o Pull out the cable (7). After mounting the tool insert and insertion of the ferrules, the CP-881/E is ready for operation. PA27004A01_03 ENG Page: 20 of 28 10-2013...
  • Page 23 Press the reverse button (2) to move the CP-881/E into start position. o Turn OFF (Position O) the CP-881/E with Main Switch (3). o Disconnect main cable (4). 2. Remove the tool insert Diagram 24: Remove the tool insert o Slide back the cover (1).
  • Page 24 Pull out the cable (7). After mounting the tool insert and insertion of the ferrules, the CP-881/E is ready for operation. 4. Remove the cable Diagram 26: Remove the cable o Press the reverse button (2) and pull the...
  • Page 25 If stripping is faulty, check whether the selected cable cross-section corresponds to the cross- section size of the tool insert and the ferrule feeder block. The tool inserts must be adapted to the cable cross-section if the CP-881/E has not been properly tooled. The cross-section of the cable must also be checked.
  • Page 26 Counter respectively CP-881/E does not work. 1. Check main connection Check that the main cable is connected correctly to the CP-881/E and the main power supply. Make sure that you have proper power supplied to the plug socket. 2. Check main fuses...
  • Page 27 © Panduit Corp. 2013 Fault Condition 8: Crimp stamp or crimp forging die is defective. Open the cover and disconnect the CP-881/E from main power. o Pull out main plug (1). o Remove tool insert and Diagram 31: Replace crimp stamp /...

  • Page 28: Spare Parts

    OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 SPARE PARTS Cross Section Part Part No. Packing Unit AWG (mm 20 (0,5) MC2SCH05 1 piece Tool Insert 18 (0,75) MC2SCH07 1 piece 18 (1,0) MC2SCH10 1 piece 16 (1,5) MC2SCH15 1 piece...
  • Page 29 OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 Cross Section Part Part No. Packing Unit AWG (mm 20 (0,5) MC2MAG05 1 piece Ferrule Feeder 18 (0,75) MC2MAG07 1 piece 18 (1,0) MC2MAG10 1 piece 16 (1,5) MC2MAG15 1 piece 14 (2,5)
  • Page 30 OPERATION MANUAL CP-881/E ENG © Panduit Corp. 2013 Cross Section Part Part No. Packing Unit AWG (mm Crimp Die ----- MC2CGES 1 piece Crimp Stamp ----- MC2CSTE 1 piece Centering Fork Bottom ----- MC2 0011 1 piece Centering Fork Top...

This manual is also suitable for:

07498361166

Table of Contents