Check-line TI-25DL-MMX-EXT Operating Instructions Manual

Ultrasonic thickness gauge

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19.0 W
ARRANTY
ELECTROMATIC Equipment Co., Inc. (ELECTROMATIC) warrants to the
original purchaser that this product is of merchantable quality and confirms
in kind and quality with the descriptions and specifications thereof. Product
failure or malfunction arising out of any defect in workmanship or material in the
product existing at the time of delivery thereof which manifests itself within one
year from the sale of such product, shall be remedied by repair or replacement of
such product, at ELECTROMATIC's option, except where unauthorized repair,
disassembly, tampering, abuse or misapplication has taken place, as determined
by ELECTROMATIC. All returns for warranty or non-warranty repairs and/or
replacement must be authorized by ELECTROMATIC, in advance, with all
repacking and shipping expenses to the address below to be borne by the
purchaser.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT
LIMITED TO, THE WARRANTY OF MERCHANTABILITY AND FITNESS
FOR ANY PARTICULAR PURPOSE OR APPLICATION. ELECTROMATIC
SHALL NOT BE RESPONSIBLE NOR LIABLE FOR ANY CONSEQUEN-
TIAL DAMAGE, OF ANY KIND OR NATURE, RESULTING FROM THE
USE OF SUPPLIED EQUIPMENT, WHETHER SUCH DAMAGE OCCURS
OR IS DISCOVERED BEFORE, UPON OR AFTER REPLACEMENT OR
REPAIR, AND WHETHER OR NOT SUCH DAMAGE IS CAUSED BY
MANUFACTURER'S OR SUPPLIER'S NEGLIGENCE WITHIN ONE YEAR
FROM INVOICE DATE.
Some State jurisdictions or States do not allow the exclusion or limitation of inci-
dental or consequential damages, so the above limitation may not apply to you.
The duration of any implied warranty, including, without limitation, fitness for
any particular purpose and merchantability with respect to this product, is limited
to the duration of the foregoing warranty. Some states do not allow limitations on
how long an implied warranty lasts but, not withstanding, this warranty, in the
absence of such limitations, shall extend for one year from the date of invoice.
ELECTROMATIC Equipment Co., Inc.
600 Oakland Ave. Cedarhurst, NY 11516-USA
Tel: 1-800-645-4330/ Tel: 516-295-4300/ Fax: 516-295-4399
Every precaution has been taken in the preparation of this manual. Electromatic Equipment Co., Inc.,
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of information contained herein. Any brand or product names mentioned herein are used for
identification purposes only, and are trademarks or registered trademarks of their respective holders.
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T
ABLE OF
1.0
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.0
Overview
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.0
Making Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.0
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.0
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.0
Changing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.0
Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.0
Scan Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.0
Alarm Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.0
Dual-Multi Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.0
RS232 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.0
Data Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Clearing A Storage Location
13.2 Clearing An Entire File
13.3 Clearing All Files
13.4 Sending All Files To A Computer
13.5 Printing A File
14.0
Transducer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.0
Calibrations for Measuring Materials Other Than Steel. . . .
15.1 Changing Calibration - Acoustic Velocity Is Not Known
15.2 Acoustic Velocity Table
16.0
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.0
Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . .
18.0
Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.0
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ONTENTS
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Summary of Contents for Check-line TI-25DL-MMX-EXT

  • Page 1: Table Of Contents

    19.0 W ABLE OF ONTENTS ARRANTY Introduction ........ELECTROMATIC Equipment Co., Inc.
  • Page 2: Introduction

    1.0 I Measuring laminated materials NTRODUCTION Laminated materials are unique in that their density (and therefore sound-veloci- The TI-25M-MMX is a multi-mode Ultrasonic thickness gauge that is capable of ty) may vary considerably from one piece to another. Some laminated materials measuring the thickness of various materials with accuracy as high as ±...
  • Page 3: Gauge

    18.0 A PPLICATION OTES 3.0 O VERVIEW AUGE Measuring pipe and tubing 3.1 Gauge When measuring a piece of pipe to determine the thickness of the pipe wall, ori- Probe Probe Zero Test Plate and entation of the transducers is important. If the diameter of the pipe is larger than Receptacles Battery Compartment Cover approximately 4 inches, measurements should be made with the transducer orient-...
  • Page 4: Contents Of Kit

    17.0 M (MSDA) 3.2 Contents Of Kit ATERIAL AFETY HEET Section 1— Product Identification The TI-25M-MMX is supplied as a complete kit with the following: a. Gauge Product Name: TI-25M Generic Name: Ultrasonic Couplant Manufacturer: Electromatic Equipt. Co. NFPA Hazardous Materials Identification System (est) b.
  • Page 5: Probe

    TI-25DL-MMX 5 MHz, 0.25" Dia. (6.35 mm), High Damp mode designed to conserve battery life. If the tool is idle for 5 TI-25DL-MMX-EXT 3.5 MHz, 0.5" Dia. (12.70 mm), High Damp minutes, it will turn itself off. Probe Wearface PEEK (Polyethylethylkeytone) The PRB-0 key is used to “zero”...
  • Page 6: Lcd Display

    UP arrow is used to scroll through the various files, storage loca- 15.2 Acoustic Velocity Table tions, and functions of the data logger. Refer to page 22 for further Material Velocity Velocity information regarding the use of the UP arrow key and the data Type Inches/µs Meters/s...
  • Page 7 7. Press the CAL key again and the acoustic velocity units indicator These eight vertical bars form the Stability INMM/µs “IN/µs” or“M/s” will be flashing showing the acoustic velocity Indicator. When the TI-25DL-MMX is value that was calculated for this sample. If desired, record this idle, only the left-most bar and the under- 1.8.8.8.8 value so it can be re-entered easily in the future.
  • Page 8: Probe Zero Plate

    3.6 Probe Zero Plate 15.0 CALIBRATION FOR MEASURING THICKNESS OF MATERIALS OTHER THAN STEEL When first connecting the probe supplied with the TI-25DL-MMX, the user should perform a “Probe Zero” as described in Section 4.2. The Probe Zero Ultrasonic Thickness Gauges use sound waves to measure wall thickness. Test Plate is used for this task.
  • Page 9: Making Measurements

    “Calibration to Known Thickness” with a high temperature transducer. See 4.0 M AKING EASUREMENTS Appendix B for more information on measuring materials with a high temperature In order for the transducer to do its job, there must be no air gaps between the transducer.
  • Page 10: Condition And Preparation Of Surfaces

    4.1 Condition and Preparation of Surfaces 14.0 TRANSDUCER SELECTION In any ultrasonic measurement scenario, the shape and roughness of the test The TI-25DL-MMX is inherently capable of performing measurements on a wide surface are of paramount importance. Rough, uneven surfaces may limit the range of materials, from various metals to glass and plastics.
  • Page 11 13.4 Sending All Files to a Computer 5. Press the transducer against the probe-disc, making sure that the transducer sits flat against the surface. The display should show some At the end of the inspection process, or end of the day, the user may require thickness value, and the Stability Indicator should have nearly all its bars the readings be transferred to a computer.
  • Page 12: Calibration

    5.0 C Note: Assuming the steps in Using The Data Logger have been completed, ALIBRATION and step 8 is being repeated. In order for the TI-25DL-MMX to make accurate measurements, it must be set to 1. Press the UP / DOWN arrow keys to move to the location to be the correct sound-velocity for the material being measured.
  • Page 13: Calibration To A Known Velocity

    13.0 U 5.2 Calibration to a known velocity SING OGGER Note: This procedure requires that the operator know the sound-velocity of The TI-25DL-MMX is equipped with an on board data logging feature. This will the material to be measured. A table of common materials and their sound- prove to be a valuable reporting tool for inspection purposes.
  • Page 14 4. Press the transducer against the sample piece, at the first/second 12.0 RS232 S ERIAL calibration point, making sure that the transducer sits flat against the The TI-25DL-MMX is equipped with an RS232 serial port. Using the accessory surface of the sample. The display should show some (probably incorrect) cable (part# N-306-0010), the TI-25DL-MMX has the ability to thickness value, and the Stability Indicator should have nearly all its bars connect to a computer, or external storage device.
  • Page 15: Quick Start

    11.0 D ULTI 6.0 QUICK START INSTRUCTIONS — STEEL THICKNESS Often times users and inspectors in the field are faced with coated materials such These Quick Start procedures are intended for those applications where the thick- as pipes and tanks. Typically inspectors will need to remove the paint or coating ness of steel is to be measured.
  • Page 16: Changing Units

    10.0 A 7.0 C (IN/MM) LARM HANGING NITS The Alarm Mode feature of the TI-25DL-MMX allows the user to set an audible The TI-25DL-MMX has the ability to display measurements in both the English and visual parameter when taking measurements. If the measurement falls below (IN) and Metric (MM) systems.
  • Page 17: Alarm Mode

    CHECK LINE ® • BY ELECTROMATIC TI-25DL-MMX LTRASONIC HICKNESS AUGE Includes special version Model TI-25DL-MMX-EXT Distributed by: ABQ Industrial LP USA Tel: +1 (281) 516-9292 / (888) 275-5772 eFax: +1 (866) 234-0451 Operating Instructions Web: https://www.abqindustrial.net E-mail: info@abqindustrial.net...

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