Riello RIELLOtech CLIMA TOP Installation, Operation And Maintenance Manual

Riello RIELLOtech CLIMA TOP Installation, Operation And Maintenance Manual

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CONTROL PANEL
RIELLOtech
CLIMA TOP
CLIMA COMFORT
INSTALLATION, OPERATION AND
MAINTENANCE MANUAL

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Table of Contents
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Summary of Contents for Riello RIELLOtech CLIMA TOP

  • Page 1 CONTROL PANEL RIELLOtech CLIMA TOP CLIMA COMFORT INSTALLATION, OPERATION AND MAINTENANCE MANUAL...
  • Page 2 • EN 61000-6: 2001 parts 1-2-3-4 • EN 60730-1: 2000 • EN 60730-2-9: 2000 • EN 50090-2-2: 1996 RANGE MODEL CODE RIELLOtech CLIMA TOP (horizontal installation) 4031065 RIELLOtech CLIMA TOP (vertical installation) 4031070 RIELLOtech CLIMA COMFORT (horizontal installation) 4031064 RIELLOtech CLIMA COMFORT (vertical installation)
  • Page 3 Used in conjunction with your own knowledge and expertise it will enable you to install the appliance quickly, easily, and correctly. Once again, please accept our thanks and our congratulations on your choice of product. Riello S.p.A.
  • Page 4: Table Of Contents

    CONTENTS General safety information Precautions Product description Safety devices Identification Technical specifications Accessories Unpacking the product Dimensions and weight Assembly Access to internal components Electrical connections Positioning the sensors Connecting the outdoor temperature sensor Wiring diagrams Layout Description of functions Mode selection User levels Error/maintenance codes...
  • Page 5: General Safety Information

    GENERAL SAFETY INFORMATION Check that the product is complete and undama- The manufacturer declines all responsibility, con- ged as soon as you remove it from its packaging. tractual or other, for damage to property or injury to Contact the r reseller from whom you purcha- persons or animals caused by improper installation, sed the product if you notice any problems.
  • Page 6: Product Description

    The units are programmed by means of parameter settings on the built-in display that RIELLOtech CLIMA TOP control panels are designed are only accessible to trained and authorised personnel. for use in complex and multi-apartment systems. They...
  • Page 7: Safety Devices

    - the code number on the box L T T T A B L E A - the technical data label xxxxxxx Cod. : RIELLO TECH CLIMA ..Mod. : (installazione ....) Made in Italy 230 V AC - 50 Hz - 6.3 (A) T...
  • Page 8: Technical Specifications

    4334410 Wall mounting kit (for use only with vertical installation versions) 20010056 Two-stage burner control kit (for RIELLOtech CLIMA COMFORT) 4031067 Additional mixed zone control kit (for RIELLOtech CLIMA COMFORT) 20011194 Modulating burner relay kit (for RIELLOtech CLIMA TOP) 20013035...
  • Page 9: Unpacking The Product

    UNPACKING THE PRODUCT RIELLOtech control panels come in a cardboard box that also contains the following accessories: - Self-tapping fixing screws - Instruction manual. P A N L L O L L O L T T T A B L E A DIMENSIONS AND WEIGHT Description Weight...
  • Page 10: Assembly

    ASSEMBLY RIELLOtech control panels can be installed either on the top of the boiler or on one of its side panels. Per l'installazione verificare il tipo di foratura predisposta sul pannello superiore o laterale della caldaia. SIDE panels TOP of boiler TOP of boiler 2 0 8 2 1 8...
  • Page 11 HORIZONTAL installation o i l e o i l e o f b o f b F R O F R O to sensor socket to sensor socket in boiler in boiler A dedicated kit is available for wall mounting. Refer to the instructions provided with the kit for details on installation. Take care when unwinding thermostat cables.
  • Page 12: Access To Internal Components

    ACCESSING INTERNAL COMPONENTS Only personnel from r’s Technical Assistance Service or professionally qualified heating engineers are allowed to access components inside the control panel. Proceed as follows if you need to access components inside the control panel: - Turn the system OFF at the mains power switch. - Tilt the panel (1) forwards.
  • Page 13 RIELLOtech CLIMA TOP STORAGE CYLINDER temp. sensor OUTDOOR temp. sensor 12 V room unit power supply 10V input / Room thermostat ROOM UNIT 1 Sonda CH CIRCUIT 2 temp. sensor ROOM UNIT 2 CH CIRCUIT 1 CALDAIA 0-10V input / 0-10 V digital / analog temp.
  • Page 14 RIELLOtech CLIMA COMFORT STORAGE CYLINDER temp. sensor 12 V room unit power supply OUTDOOR temp. sensor 0-10V input / Room thermostat BOILER ROOM UNIT 1 temp. sensor CH CIRCUIT 1 temp. sensor ROOM UNIT 2 Programmable SENSOR inputs LPB data communications* * For connecting up to 16 cascaded boilers.
  • Page 15: Positioning The Sensors

    POSITIONING THE SENSORS Correct positioning of the temperature sensors is essential to proper indoor climate control. To ensure correct functioning, use separate cable ducts for the power cables (230 Vac) and for the non-polarised terminals. SM (flow temperature sensor) Maximum permitted sensor cable lengths (copper) Insert in the socket above the flow pipe outlet from Cable size 0,25 0,50 0,75...
  • Page 16: Connecting The Outdoor Temperature Sensor

    CONNECTING THE OUTDOOR TEMPERATURE SENSOR Correct positioning of the outside temperature sensor is essential to proper indoor climate control. The sensor must be installed outside the building to be heated, about 2/3 of the way up a NORTH or NORTH-WEST facing wall, well clear of any flues, doors, windows and out of direct sunlight.
  • Page 17 Correspondence table Measured temperature (°C) – Resistance of outdoor temperature sensor (Ω). T (°C) R (Ω) T (°C) R (Ω) T (°C) R (Ω) T (°C) R (Ω) -30.0 13'034 -9.0 4'358 12.0 1'690 33.0 -29.0 12'324 -8.0 4'152 13.0 1'621 34.0 -28.0...
  • Page 18: Wiring Diagrams

    WIRING DIAGRAMS FUNCTIONAL ELECTRICAL DIAGRAM FOR RIELLOtech CLIMA TOP CONTROL PANEL SCH2 X50-1/5 SCH1 Fuse (6.3 A-T) Burner Main switch reset SCH1 Main board SCH2 Display and control card N PE Safety thermostat (110°C +0/-6) 230 V~50 Hz Electrical power indicator...
  • Page 19 TYPICAL COMPONENT CONNECTION DIAGRAM FOR SYSTEM WITH RIELLOtech CLIMA TOP CONTROL PANEL U1 U1 0-10V signal to modulating burner SCH2 SC SB SCH1 L1 N PE T2 S3 B4 B5 T6 T7 T8 Components to be provided by the installer...
  • Page 20 FUNCTIONAL ELECTRICAL DIAGRAM FOR RIELLOtech CLIMA COMFORT CONTROL PANEL SCH2 X50-1/5 SCH1 Fuse (6.3 A-T) Main switch Burner SCH1 Main board reset SCH2 Display and control card Safety thermostat (110°C +0/-6) N PE Electrical power indicator 230 V~50 Hz Power supply Safety thermostat trip indicator Burner lockout indicator Electrical connections...
  • Page 21 TYPICAL COMPONENT CONNECTION DIAGRAM FOR SYSTEM WITH RIELLOtech CLIMA COMFORT CONTROL PANEL SCH2 X50-1/5 SC SB SCH1 L1 N PE T1 T2 Components to be provided by the installer Room thermostat Boiler temperature sensor Storage cylinder temperature sensor Outdoor temperature sensor CH circuit 1 temperature sensor Burner Burner...
  • Page 22: Layout

    LAYOUT 9 10 14 13 1 - Electrical power indicator (green). 9 - Functioning mode selection button. Lights to show that the system is receiving electrical A line appears under the symbols: s Automatic: system operates according to the set power.
  • Page 23: Description Of Functions

    DESCRIPTION OF FUNCTIONS SECONDARY USER INFORMATION / DISPLAY A - DHW mode: ON or OFF. B - Central heating modes: AUTOMATIC Continuous COMFORT Continuous REDUCED Frost protection. The " " symbol is displayed. C - Small numeric display: time. D - Message area. E - Daily heating program indicator.
  • Page 24 STANDARD DISPLAY Boiler temperature A1 - DHW mode: ON or OFF. Press the DHW button (5) to switch DHW on or off (as shown by the line under the symbol). B1 - Central heating modes. Press the central heating mode button (8) to activate the various modes as shown by the line under the corresponding symbol.
  • Page 25: Mode Selection

    MODE SELECTION Press the central heating mode button (5) to select the various modes. The active mode is shown by a line under the corresponding symbol. Boiler temperature Automatic In automatic mode, room temperature is controlled by the timer program. Characteristics: - Central heating operates according to the timer program.
  • Page 26 Setting the room temperature setpoint Turn the knob (14) to set the desired room temperature comfort setpoint. Proceed in a similar way to set the room temperature redu- ced setpoint: Comfort setpoint - Press the "OK" button (13). - Select “Heating circuit 1”. - Set the room temperature reduced setpoint.
  • Page 27 RESET function The meters and parameter table RESET icon only appe- ars in the bottom line of the display if it is possible to perform a reset in the current user level (End user, Commissioning, Heating engineer). QThis operation must only be performed by the r Technical Assistance Service.
  • Page 28: User Levels

    USER LEVELS There are 4 different user levels: - End user - Commissioning - Heating engineer - OEM (Manufacturer). The following parameters refer EXCLUSIVELY to the end user level. Proceed as follows to access the user level you require. - Go to the main screen. If necessary, press the "ESC"...
  • Page 29 - The message area shows the current hour. Press "OK". Time of day and date Hours/minutes - The display starts to flash. Turn the knob to go on or back to the correct value. Press "OK" to confirm. - The display flashes the current minutes. Turn the knob to go on or back to the correct value.
  • Page 30: Error/Maintenance Codes

    ERROR/MAINTENANCE CODES When the alarm symbol warns of an error, press the button (6) to display a description. The message on the display describes the cause of the error. Error 30: Flow sensor 1 ERROR LIST Error code Description No error Outside temperature sensor error Boiler temperature 1 sensor error Solid fuel boiler temperature (wood) sensor error...
  • Page 31 Error code Description Flow temperature 1 (HC1) supervision Flow temperature 2 (HC2) supervision DHW charging supervision Legionella temperature not reached Burner fault Configuration error common message Alarm contact 1 (H1) active Alarm contact 2 (H2) active Alarm contact 3 (EX2/230VAC) active Alarm contact 4 (H3) active Upper pressure limit 2 (crossed) Critical lower pressure limit 2 (crossed)
  • Page 32 Error code Description Pressureless header address error Cascade sensor B10 missing Flow temperature cooling circuit 1 monitoring Room temperature Hx sensor error Relative room humidity Hx sensor error MAINTENANCE CODE Maintenance code Description Burner hours run exceeded Burner starts exceeded Maintenance interval exceeded Water pressure heating circuit too low (dropped below lower pressure limit 1)
  • Page 33: List Of Parameters

    3rd phase on 24:00 00:00 24:00 hh:mm 3rd phase off 24:00 00:00 24:00 hh:mm Default values No ¦ Yes E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 34 Period 1 ¦ Period 2 ¦ Period 3¦ Period 4¦ Period 1 Period 5¦ Period 6¦ Period 7¦ Period 8 Start --.-- 01.01 31.12 dd.mm E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 35 800 Overtemp prot pump circuit Off ¦ On Mixing valve boost °C Actuator type 3-position 2-position ¦ 3-position E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 36 Flow temp diff dewpoint − − − / 0 °C With buffer storage tank 962 (**) No ¦ Yes E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 37 Off ¦ Heating mode ¦ Always With buffer storage tank 1170 No ¦ Yes With primary controller / system pump 1172 No ¦ Yes E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 38 Off ¦ Heating mode ¦ Always With buffer storage tank 1470 No ¦ Yes With primary controller / system pump 1472 No ¦ Yes E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 39 2040 (**) 2-pipe system 2-pipe system ¦ 4-pipe system H3 DHW charging priority 2044 (***) O No ¦ Yes E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 40 Modulating Xp °C 2234 (***) O Modulating Tn 2235 (***) O Modulating Tv 2240 Switching differential of the boiler °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 41 1 ¦ Source 2 ¦ … ¦ Source 16 Prot startup cascade pump 3550 Off ¦ On 3560 Return setpoint min °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 42 4133 Setpoint min tank sensor B4 ¦ Buff st tank sensor B41 ¦ Flow temp setpoint ¦ Setpoin min E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 43 Charging time limitation Discharging protection 5040 Automatically Off ¦ Always ¦ Automatically BZ 5051 5050 Charging temperature max °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 44 5730 Sensors Sensor ¦ Thermostat DHW control element Q3 5731 Charging pump None ¦ Charging pump ¦ Diverting valve E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 45 Q33 ¦ Heat request K27 ¦ Refrig. request K28 ¦ Air dehumidif. K29 ¦ Diverting valve, cooling Y21 E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 46 ¦ Cascade return sensor B70 ¦ Swimming pool sensor B13 ¦ Collector sensor 2 B61 ¦ Solar flow sensor B63 ¦ Solar return sensor B64 E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 47 Function value, contact type H1 °C 5952 (***) Min flow temp setpoint H1 °C 5953 (**) Voltage value 1, H1 Volt E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 48 Prim contr/system pump ¦ DHW primary None controller ¦ Instantaneous DHW heater ¦ Return controller cascade ¦ Cooling circuit 1 (**) E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 49 Q33 ¦ Heat request K27 ¦ Refrig. request K28 4) ¦ Air dehumidif. K29 4) ¦ Diverting valve, cooling Y21 4) E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 50 B70 ¦ Swimming pool sensor B13 ¦ Collector sensor 2 B61 ¦ Solar flow sensor B63 ¦ Solar return sensor B64 E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 51 Frost protection for the plant 6120 Off ¦ On − − − / 6128 Heat request below OT − − − °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 52 Action changeover functions 6620 System Segment ¦ System Summer changeover 6621 Locally Locally¦ Centrally Optg mode changeover 6623 Centrally Locally¦ Centrally E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 53 10000 7041 Burner hrs since maintenance 10000 − − − / 7042 Burner start interval − − − 65535 E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 54 Sensor temp BX22 module 1 °C 7832 Sensor temp BX21 module 2 °C 7833 Sensor temp BX22 module 2 °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 55 140.0 °C 8312 Boiler switching point °C 8314 Boiler return temp 140.0 °C 8315 Boiler return temp setpoint °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 56 8741 Room setpoint 1 35.0 °C 8742 Room temp 1 model 50.0 °C 8743 Flow temperature 1 140.0 °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 57 Common flow temp setpoint refrig °C 8962 Common output setpoint 8980 Buffer temp 1 140.0 °C 8981 Buffer setpoint °C E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 58 Off ¦ On Relay output QX22 module 2 9054 Off ¦ On Relay output QX23 module 2 9055 Off ¦ On E=End user I=Commissioning F=Heating engineer O=OEM BZ=Operating line (*) QAA75../78.. only, (**) RIELLOtech CLIMA COMFORT only, (***) RIELLOtech CLIMA TOP only.
  • Page 59: Useful Information

    USEFUL INFORMATION SELLER: INSTALLER: ............................................................Address Address ........................................................Tel. Tel............................................................. TECHNICAL ASSISTANCE SERVICE: ..............................Address ............................Tel............................... BOILER DETAILS CONTROL PANEL DETAILS (From Data label): (From product label): Serial number ......................................................Type ............................................................Serial number ........................
  • Page 60 RIELLO S.p.A. - 37045 Legnago (VR) Phone 0442630111 - Fax 044222378 - www.riello.it As part of the company’s ongoing commitment to perfecting its range of products, the appearance, dimensions, technical data, equipment and accessories may be subject to variation.

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